Electromagnetic wire narrow edge bending test device
By designing a narrow-side bending test device for electromagnetic wire that includes a limiting plate, a cylinder, and a winding drum, the problem of existing devices being unable to accurately control the bending angle is solved, enabling precise testing of electromagnetic wire at different angles and improving the diversity and accuracy of the test.
Patent Information
- Application Number
- CN202520053462.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2035-01-10
AI Technical Summary
Existing electromagnetic wire narrow-side bending test devices cannot precisely control the bending angle of the electromagnetic wire, resulting in inconsistent test results.
An electromagnetic wire narrow-side bending test device was designed, comprising a base plate, a limiting plate, a cylinder, a telescopic rod, and a winding drum. The electromagnetic wire is bent from zero degrees to 180 degrees by the coordinated movement of the limiting plate and the cylinder, and the electromagnetic wire is fixed by the winding drum and spring bolts to achieve bending tests at different positions.
It enables precise testing of electromagnetic wires at various bending angles, improving the diversity and accuracy of testing and ensuring the integrity and safety of the electromagnetic wire insulation layer.
Smart Images
Figure CN223966381U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electromagnetic flat wire technology, and in particular to a test device for narrow-side bending of electromagnetic wire. Background Technology
[0002] Magnetite wire is a special type of wire that plays a vital role in electrical equipment. It is made of conductive material, typically copper or aluminum, and encased in a high-quality insulating material. Magnetite wire possesses excellent conductivity, enabling efficient current transmission, while its insulation layer effectively prevents current leakage and short circuits, ensuring the safe and stable operation of the circuit. Due to its unique properties, magnetite wire is widely used in various electromagnetic devices, such as motor windings and transformer coils. It is a key component for realizing the conversion between electrical energy and magnetic energy, providing crucial support for the normal operation of numerous electrical devices in modern industry and daily life.
[0003] The narrow-side bending test of electromagnetic wire can clearly reveal its performance under narrow-side bending conditions, determining whether it is prone to breakage, cracking, or insulation damage. This helps predict the performance of electromagnetic wire in practical applications. Simultaneously, this test also serves as a means of inspecting the quality of the electromagnetic wire's insulation layer, revealing whether the insulation layer maintains good integrity and insulation performance during bending, thus preventing electrical faults such as short circuits caused by insulation damage.
[0004] The narrow-side bending test of electromagnetic wire plays an important role, but most of the existing electromagnetic wire narrow-side bending test devices cannot control the bending angle of the electromagnetic wire, and therefore cannot conduct accurate tests. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides an electromagnetic wire narrow-side bending test device, which aims to improve the problem that the bending angle of the electromagnetic wire cannot be controlled when the test device performs a bending test on the narrow side of the electromagnetic wire, resulting in a single test result.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: an electromagnetic wire narrow-side bending test device, comprising a base plate, a first base plate fixedly connected to the top of the base plate, a first sliding groove formed inside the first base plate, a second base plate fixedly connected to the top of the first base plate, an inlet plate fixedly connected to the top of the second base plate, a first telescopic rod fixedly connected to the left side of the inlet plate, a first limiting plate fixedly connected to one end of the first telescopic rod, a fixing frame fixedly connected to the top of the first base plate, an upper top plate fixedly connected to the bottom of the fixing frame, a second sliding groove formed inside the upper top plate, a limiting block fixedly connected to the top of the second sliding groove, two sliding plates slidably connected inside the second sliding groove, a third telescopic rod fixedly connected to an adjacent side of the two sliding plates, cylinders fixedly connected to the bottom of the two sliding plates, a force-applying plate fixedly connected to one end of the two cylinders, a second limiting plate slidably connected inside the first base plate, a second telescopic rod fixedly connected to the left side of the second limiting plate, and a fixing mechanism fixedly connected to one end of the second telescopic rod.
[0007] The above technical solution allows for bending of the electromagnetic wire from zero to 180 degrees by moving the first limiting plate, the second limiting plate, and the upper limiting plate, thus enabling testing of the narrow side of the electromagnetic wire under various bending angles.
[0008] As a further description of the above technical solution:
[0009] The fixing mechanism includes a bracket, the bottom of which is fixedly connected to the top of a first base plate. Connecting plates are fixedly connected to both the front and rear sides of the bracket. A rotating shaft is slidably connected inside the connecting plates. A crank is fixedly connected to one end of the rotating shaft. A winding drum is rotatably connected to the outer wall of the rotating shaft. Fixing plates are fixedly connected to both the front and rear sides of the winding drum. Spring bolts are fixedly connected to the top of both fixing plates. Clamping plates are fixedly connected to one end of both spring bolts.
[0010] The above technical solution allows one end of the electromagnetic wire to be fixed to a spool. By rotating the handle, the spool can be wound up, thereby adjusting the position of the electromagnetic wire and allowing bending tests to be conducted at different positions on the narrow side of the electromagnetic wire.
[0011] As a further description of the above technical solution:
[0012] The top of the first base plate is threaded with multiple bolts, and the bottom end of each bolt is threaded with a base.
[0013] The above technical solution allows the first base plate to be fixed to the base using bolts, thereby further ensuring the stability of the device.
[0014] As a further description of the above technical solution:
[0015] The outer wall of the winding drum is provided with a spiral groove, and the outer surface of the spiral groove is rough.
[0016] The above technical solution involves setting spiral grooves on the outer wall of the winding drum, which not only makes the electromagnetic wire more firmly fixed on the winding drum, but also allows the electromagnetic wire to wind along the spiral grooves when a large amount is wound on the winding drum, thus making the distribution on the shaft uniform.
[0017] As a further description of the above technical solution:
[0018] Both the inlet plate and the first limiting plate are fixedly connected to limiting blocks, and the limiting blocks have limiting grooves inside.
[0019] The above technical solution allows the presence of a limiting block to stabilize the position of the electromagnetic wire, preventing it from bending at a horizontal angle and thus affecting the test results.
[0020] As a further description of the above technical solution:
[0021] An anti-slip sleeve, made of plastic, is fixedly connected to the outer wall of the crank handle.
[0022] Through the above technical solution, the presence of the anti-slip sleeve makes it easier for workers to wind electromagnetic wires.
[0023] As a further description of the above technical solution:
[0024] A switch is fixedly connected to the front side of the first base plate, and a dust cover is rotatably connected to the top of the switch.
[0025] Through the above technical solution, the switch can control the opening of the entire device, and the presence of a dust cover can extend the service life of the switch.
[0026] As a further description of the above technical solution:
[0027] An alarm light is fixedly connected to the top of the mounting bracket, and the alarm light is electrically connected to a switch.
[0028] The present invention has the following advantages: the alarm light can sound an alarm when the device has a safety problem, and the electrical connection with the switch can shut down the device immediately.
[0029] In this invention, after the electromagnetic wire enters the device, the telescopic rod is activated, causing the first limiting plate, the second limiting plate, and the upper limiting plate to move in the slide groove. At the same time, the force plate is moved down by the cylinder, which can bend the electromagnetic wire from zero degrees to 180 degrees. Furthermore, it can be used to test the narrow side of the electromagnetic wire under various bending angle conditions.
[0030] In this invention, by moving one end of the electromagnetic wire onto the reel and fixing it with a spring bolt, the operator turns the crank to reel in the wire, thereby further adjusting the position of the electromagnetic wire. This allows for bending tests on different positions of the narrow side of the electromagnetic wire tested by the testing device, greatly improving the testing capability of the device. Attached Figure Description
[0031] Figure 1 This is a three-dimensional schematic diagram of an electromagnetic wire narrow-side bending test device proposed in this utility model;
[0032] Figure 2 This is an exploded view of the bending device of the electromagnetic wire narrow-side bending test apparatus proposed in this utility model;
[0033] Figure 3 This is an exploded view of the fixing device of the electromagnetic wire narrow-side bending test device proposed in this utility model.
[0034] Legend:
[0035] 1. Base; 2. First base plate; 3. Second base plate; 4. Bolt; 5. First slide groove; 6. Cable inlet plate; 7. First telescopic rod; 8. First limiting plate; 9. First limiting block; 10. Fixing frame; 11. Top plate; 12. Second slide groove; 13. Second limiting block; 14. Sliding plate; 15. Cylinder; 16. Force application plate; 17. Third telescopic rod; 18. Second limiting plate; 19. Second telescopic rod; 20. Fixing mechanism; 2001. Bracket; 2002. Connecting plate; 2003. Handle; 2004. Anti-slip sleeve; 2005. Rotating shaft; 2006. Cable reel; 2007. Spiral groove; 2008. Fixing plate; 2009. Spring bolt; 2010. Clamping plate; 21. Alarm light; 22. Switch; 23. Dust cover. Detailed Implementation
[0036] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0037] Reference Figure 1 and Figure 2This utility model provides an embodiment of an electromagnetic wire narrow-side bending test device, comprising a base 1, a first base plate 2 fixedly connected to the top of the base 1, a plurality of bolts 4 threadedly connected to the top of the first base plate 2, and the bottom ends of the bolts 4 threadedly connected to the base 1. A first sliding groove 5 is provided inside the first base plate 2. A second base plate 3 is fixedly connected to the top of the first base plate 2. An inlet plate 6 is fixedly connected to the top of the second base plate 3. First limiting blocks 9 are fixedly connected to the interiors of both the inlet plate 6 and the first limiting plate 8. Limiting grooves are provided inside the first limiting blocks 9. A first telescopic rod 7 is fixedly connected to the left side of the inlet plate 6. One end of the first telescopic rod 7 is fixedly connected to the first limiting plate 8. A fixing frame 10 is fixedly connected to the top of the first base plate 2. An upper top plate 11 is fixedly connected to the bottom of the fixing frame 10. The upper top plate 11 has an interior... There is a second slide groove 12, and a second limiting block 13 is fixedly connected to the top of the second slide groove 12. Two sliding plates 14 are slidably connected inside the second slide groove 12. A third telescopic rod 17 is fixedly connected to the adjacent side of the two sliding plates 14. A cylinder 15 is fixedly connected to the bottom of the two sliding plates 14. A force-applying plate 16 is fixedly connected to one end of the two cylinders 15. A second limiting plate 18 is slidably connected inside the first base plate 2. A second telescopic rod 19 is fixedly connected to the left side of the second limiting plate 18. A fixing mechanism 20 is fixedly connected to one end of the second telescopic rod 19.
[0038] Specifically, the presence of base 1 makes the entire device more stable. Simultaneously, bolts 4 threadedly connect the first base plate 2 to base 1, making the device an integrated unit. The first limiting block 9 is a detachable limiting block, available in different models with varying limiting hole sizes, allowing for bending tests on the narrow sides of various types of electromagnetic wires. The electromagnetic wire to be tested is horizontally inserted into the device and fixed to the winding drum 2006 by spring bolts 2009. At this time, the first telescopic rod 7 and the second telescopic rod 19 are activated, thereby causing the first limiting plate 8 to... The second limiting plate 18 moves in the first slide groove 5 to determine the position of the two limiting plates. At this time, the third telescopic rod 17 is activated to control the horizontal distance of the force application plate 16. The force application plate 16 is further controlled to move downward through the cylinder 15, so that the narrow side of the electromagnetic wire changes into different shapes in the device, completing the bending of the electromagnetic wire from zero degrees to 180 degrees. The narrow side of the electromagnetic wire under various bending angle conditions is tested. The cylinder 15 is model CDQ2B, and the first telescopic rod 7, the second telescopic rod 19 and the third telescopic rod 17 are model JY-35.
[0039] refer to Figure 1 and Figure 3The fixing mechanism 20 includes a bracket 2001. The bottom of the bracket 2001 is fixedly connected to the top of the first base plate 2. Connecting plates 2002 are fixedly connected to both the front and rear sides of the bracket 2001. A rotating shaft 2005 is slidably connected inside the connecting plate 2002. A crank 2003 is fixedly connected to one end of the rotating shaft 2005. A winding drum 2006 is rotatably connected to the outer wall of the rotating shaft 2005. A spiral groove 2007 is provided on the outer wall of the winding drum 2006. The outer surface of the spiral groove 2007 is rough. Fixing plates 2008 are fixedly connected to both the front and rear sides of the winding drum 2006. Spring bolts 2009 are fixedly connected to the top of both fixing plates 2008. A clamping plate 2010 is fixedly connected to one end of both spring bolts 2009.
[0040] Specifically, the bracket 2001 and the connecting plate 2002 together form the support part of the fixing mechanism 20. The presence of the crank 2003 and the anti-slip sleeve 2004 makes it easier to wind the electromagnetic wire. The presence of the bracket 2001 allows the operator to move one end of the electromagnetic wire onto the winding drum 2006 and fix it with the spring bolt 2009. Then, the operator can rotate the crank 2003 to make the winding drum 2006 take in the wire, thereby further adjusting the position of the electromagnetic wire. This allows for bending tests on different positions of the narrow side of the electromagnetic wire tested by the test device, greatly improving the testing capability of the device.
[0041] refer to Figure 1 A switch 22 is fixedly connected to the front side of the first base plate. A dust cover 23 is rotatably connected to the top of the switch 22. An alarm light 21 is fixedly connected to the top of the mounting bracket 10. The alarm light 21 is electrically connected to the switch 22.
[0042] Specifically, switch 22 controls the opening of the entire device, while the dust cover 23 extends the service life of switch 22. Alarm light 21 can sound an alarm when a safety issue arises, and its electrical connection to switch 22 allows for immediate shutdown of the device.
[0043] Working principle: First, the electromagnetic wire to be tested is horizontally inserted into the device and fixed to the winding drum 2006 by spring bolts 2009. At this time, the first telescopic rod 7 and the second telescopic rod 19 are activated, causing the first limiting plate 8 and the second limiting plate 18 to move in the first slide groove 5, thereby determining the position of the two limiting plates. Then, the third telescopic rod 17 is activated to control the horizontal distance of the force plate 16. Furthermore, the force plate 16 is moved downward by the cylinder 15, causing the narrow side of the electromagnetic wire to change different shapes in the device. This allows the device to bend the electromagnetic wire from zero degrees to 180 degrees, thereby testing the narrow side of the electromagnetic wire under various bending angles. The telescopic rods are activated, causing the first limiting plate 8, the second limiting plate 18, and the force plate 16 to move in the slide groove. At the same time, the force plate 16 is moved downward by the cylinder 15, allowing the electromagnetic wire to bend from zero degrees to 180 degrees, further enabling testing the narrow side of the electromagnetic wire under various bending angles.
[0044] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A test device for narrow-side bending of electromagnetic wire, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a first base plate (2), and the interior of the first base plate (2) is provided with a first sliding groove (5). The top of the first base plate (2) is fixedly connected to a second base plate (3), and the top of the second base plate (3) is fixedly connected to an inlet plate (6). The left side of the inlet plate (6) is fixedly connected to a first telescopic rod (7), and one end of the first telescopic rod (7) is fixedly connected to a first limiting plate (8). The top of the first base plate (2) is fixedly connected to a fixing frame (10), and the bottom of the fixing frame (10) is fixedly connected to an upper top plate (11). The interior of the upper top plate (11) is provided with a second sliding groove (12). The top of the second slide (12) is fixedly connected to a second limiting block (13). The interior of the second slide (12) is slidably connected to two sliding plates (14). The adjacent side of the two sliding plates (14) is fixedly connected to a third telescopic rod (17). The bottom of the two sliding plates (14) is fixedly connected to a cylinder (15). One end of the two cylinders (15) is fixedly connected to a force-applying plate (16). The interior of the first base plate (2) is slidably connected to a second limiting plate (18). The left side of the second limiting plate (18) is fixedly connected to a second telescopic rod (19). One end of the second telescopic rod (19) is fixedly connected to a fixing mechanism (20).
2. The electromagnetic wire narrow-side bending test device according to claim 1, characterized in that: The fixing mechanism (20) includes a bracket (2001), the bottom of which is fixedly connected to the top of the first base plate (2). Connecting plates (2002) are fixedly connected to both the front and rear sides of the bracket (2001). A rotating shaft (2005) is slidably connected inside the connecting plate (2002). A crank handle (2003) is fixedly connected to one end of the rotating shaft (2005). A winding drum (2006) is rotatably connected to the outer wall of the rotating shaft (2005). Fixing plates (2008) are fixedly connected to both the front and rear sides of the winding drum (2006). Spring bolts (2009) are fixedly connected to the top of both fixing plates (2008). A clamping plate (2010) is fixedly connected to one end of both spring bolts (2009).
3. The electromagnetic wire narrow-side bending test device according to claim 1, characterized in that: The top of the first base plate (2) is threaded with a plurality of bolts (4), and the bottom end of the bolts (4) is threaded with a base (1).
4. The electromagnetic wire narrow-side bending test device according to claim 2, characterized in that: The outer wall of the winding drum (2006) is provided with a spiral groove (2007), and the outer surface of the spiral groove (2007) is rough.
5. The electromagnetic wire narrow-side bending test device according to claim 1, characterized in that: The inlet plate (6) and the first limiting plate (8) are both fixedly connected to a first limiting block (9), and a limiting groove is opened inside the first limiting block (9).
6. The electromagnetic wire narrow-side bending test device according to claim 2, characterized in that: The outer wall of the crank handle (2003) is fixedly connected to an anti-slip sleeve (2004), which is made of plastic.
7. The electromagnetic wire narrow-side bending test device according to claim 1, characterized in that: A switch (22) is fixedly connected to the front side of the first base plate (2), and a dust cover (23) is rotatably connected to the top of the switch (22).
8. The electromagnetic wire narrow-side bending test device according to claim 1, characterized in that: An alarm light (21) is fixedly connected to the top of the mounting bracket (10), and the alarm light (21) is electrically connected to the switch (22).