Diamond saw blade parameter detection device
By designing a diamond saw blade parameter detection device, which utilizes a high-speed camera and rotating components to achieve automatic flipping and position adjustment of the diamond saw blade, the problem of low detection efficiency in existing technologies is solved, and efficient double-sided detection is realized.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-03-03
AI Technical Summary
Existing diamond saw blade inspection devices cannot efficiently inspect both sides of a diamond saw blade, requiring a flipping operation that reduces inspection efficiency.
A diamond saw blade parameter detection device was designed. It uses a high-speed camera for surface imaging detection and achieves automatic flipping and position adjustment of the diamond saw blade through a rotating component and a moving component. Combined with an electric push rod for fixing and moving, the detection efficiency is improved.
It enables automatic flipping and efficient inspection of diamond saw blades, improving inspection efficiency and facilitating rapid and convenient inspection of both sides of the diamond saw blade.
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Figure CN223966488U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of diamond saw blade testing technology, specifically a diamond saw blade parameter testing device. Background Technology
[0002] Diamond saw blades are cutting tools widely used in the processing of hard and brittle materials such as concrete, refractory materials, stone, and ceramics. Diamond saw blades mainly consist of two parts: the base and the cutting head. The base is the main supporting part that holds the cutting head together, while the cutting head is the part that performs the cutting during use. The cutting head will wear down continuously during use, while the base will not.
[0003] The patent CN219016133U discloses a diamond saw blade testing machine. This patent discloses a convenient testing technical solution, which solves the problems of existing diamond saw blades where the blade head needs to be welded to the base during the production process. The weld may have defects that are not easy to detect, making it difficult for workers to inspect the condition of the weld. In addition, the blade head may have burrs that are not easy for workers to observe and detect.
[0004] When in use, the device can be used to observe and detect whether there are defects at the joints through a magnifying glass, which is convenient for staff to inspect. However, since the diamond saw blade is placed on the support rod, it can only be inspected on one side of the diamond saw blade. When inspecting the other side, the diamond saw blade needs to be disassembled and flipped to inspect the other side, which reduces the inspection efficiency. Therefore, a diamond saw blade parameter detection device is proposed to solve the above problems. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a diamond saw blade parameter detection device, which has the advantage of improving detection efficiency and solves the problem that existing diamond saw blade detection machines are not convenient for flipping diamond saw blades, thus reducing detection efficiency.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A diamond saw blade parameter testing device includes a placement plate, two support legs fixedly connected to the bottom surface of the placement plate, a mounting hole on the top surface of the placement plate, a connecting plate rotatably connected to the mounting hole via a bearing, a placement hole on the top surface of the connecting plate, a diamond saw blade placed inside the placement hole, and a testing component for testing the diamond saw blade on the connecting plate.
[0008] The detection component includes a high-speed camera, which is placed on the top surface of the connecting plate. Two rotating rods are rotatably connected to the inside of the placement hole via bearings. Mounting plates are fixedly connected to the opposite sides of the two rotating rods. First electric push rods are fixedly installed on the opposite sides of the two mounting plates. Clamping blocks are fixedly connected to the output ends of the two first electric push rods. The diamond saw blade extends into the interior of the two clamping blocks.
[0009] The connecting plate is equipped with a rotating component for driving the clamping block to rotate.
[0010] The placement plate is equipped with a moving component for moving the high-speed camera.
[0011] Furthermore, both mounting plates are L-shaped plates, both clamping blocks are U-shaped blocks, and the diamond saw blade and the clamping blocks are fitted together.
[0012] Furthermore, the rotating assembly includes two support blocks, which are respectively fixedly connected to the bottom surfaces of two clamping blocks. Support grooves are formed on the top surfaces of both mounting plates, and the two support blocks extend into the interior of the two support grooves. A placement groove is formed on the left side of the connecting plate, and a drive motor is fixedly installed inside the placement groove. The rotating rod located on the left side passes through the connecting plate and extends into the placement groove, where it is fixedly connected to the output end of the drive motor. A servo motor is fixedly installed on the top surface of the placement plate, and a drive rod is fixedly connected to the output end of the servo motor. A drive gear is fixedly installed on the outer peripheral wall of the drive rod, and a driven gear meshing with the drive gear is fixedly installed on the outer peripheral wall of the connecting plate.
[0013] Furthermore, the support block and the support groove are slidably connected, and the clamping block and the mounting plate are fitted together.
[0014] Furthermore, the drive rod located on the left side is rotatably connected via a bearing and a placement slot, and the driven gear is located to the left of the driving gear.
[0015] Furthermore, the moving component includes a fixed plate, which is fixedly connected to the back of the placement plate. A second electric push rod is fixedly installed on the back of the fixed plate. A sliding groove is formed on the back of the fixed plate. A sliding plate with one end penetrating through the sliding groove is fixedly connected to the output end of the second electric push rod. A limiting plate is fixedly connected to the front of the sliding plate. A linkage groove is formed on the top surface of the limiting plate. A third electric push rod is fixedly installed on the top surface of the limiting plate. A linkage plate with one end penetrating through the linkage groove and extending to the bottom of the limiting plate is fixedly connected to the output end of the third electric push rod. A clamping plate is fixedly connected to the bottom surface of the linkage plate. The high-speed camera is fixedly installed on the bottom surface of the clamping plate.
[0016] Furthermore, the sliding plate and the sliding groove are slidably connected, and the fixed plate is an L-shaped plate.
[0017] Furthermore, the linkage plate and the linkage groove are slidably connected.
[0018] Compared with the prior art, this utility model provides a diamond saw blade parameter detection device, which has the following beneficial effects:
[0019] This diamond saw blade parameter detection device uses a high-speed camera to conveniently photograph the surface of the diamond saw blade, allowing for easy viewing and inspection of the image. A drive rod facilitates the rotation of the diamond saw blade, improving detection efficiency. Simultaneously, an electric push rod moves the clamping block to secure the diamond saw blade, making it more convenient and practical. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the structure of this utility model;
[0021] Figure 2 This utility model Figure 1 Enlarged structural diagram of A in the middle;
[0022] Figure 3 This is a cross-sectional view of the inside right side of the fixing plate in the structure of this utility model;
[0023] Figure 4 This is a top view of the right-side clamping block in the structure of this utility model.
[0024] In the diagram: 1. Placement plate, 2. Mounting hole, 3. Driven gear, 4. Connecting plate, 5. Mounting plate, 6. Fixing plate, 7. Clamping block, 8. First electric push rod, 9. Drive motor, 10. Placement slot, 11. Drive rod, 12. Drive gear, 13. Servo motor, 14. Rotating rod, 15. Placement hole, 16. Diamond saw blade, 17. Support leg, 18. Support slot, 19. Support block, 20. Second electric push rod, 21. Sliding slot, 22. Sliding plate, 23. Third electric push rod, 24. Limiting plate, 25. Linkage slot, 26. Linkage plate, 27. Card plate, 28. High-speed camera. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Please see Figures 1 to 4This embodiment of a diamond saw blade parameter detection device includes a placement plate 1. Two support legs 17 are fixedly connected to the bottom surface of the placement plate 1. The top surface of the placement plate 1 has a mounting hole 2. A connecting plate 4 is rotatably connected to the inside of the mounting hole 2 through a bearing. The top surface of the connecting plate 4 has a placement hole 15. A diamond saw blade 16 is placed inside the placement hole 15. The connecting plate 4 is provided with a detection component for detecting the diamond saw blade 16.
[0027] The detection assembly includes a high-speed camera 28, which is placed on the top surface of the connecting plate 4. Two rotating rods 14 are rotatably connected inside the placement hole 15 via bearings. Mounting plates 5 are fixedly connected to the opposite sides of the two rotating rods 14. First electric push rods 8 are fixedly mounted on the opposite sides of the two mounting plates 5. Clamping blocks 7 are fixedly connected to the output ends of the two first electric push rods 8. Diamond saw blades 16 extend into the interior of the two clamping blocks 7.
[0028] Both mounting plates 5 are L-shaped plates, both clamping blocks 7 are U-shaped blocks, and the diamond saw blade 16 is attached to the clamping blocks 7.
[0029] Specifically, the diamond saw blade 16 is placed inside the placement hole 15. The first electric push rod 8 is activated, and the output end of the first electric push rod 8 drives the clamping block 7 to move. The diamond saw blade 16 is inserted into the clamping block 7, and the clamping block 7 and the diamond saw blade 16 are in contact to fix the diamond saw blade 16. The surface of the diamond saw blade 16 is photographed by the high-speed camera 28 for inspection. The rotating rod 14 is rotated, which drives the mounting plate 5 to rotate, thereby flipping the diamond saw blade 16 and inspecting the other side of the diamond saw blade 16.
[0030] It should be noted that the diamond saw blade 16 and the high-speed camera 28 are both conventional devices known in the prior art, and their specific structures and working principles will not be described in detail here. Furthermore, this application can ensure that the output ends of the two first electric push rods extend and retract simultaneously by using a synchronization controller or other synchronization device, thereby achieving synchronous operation. These synchronization devices are common and mature in the field of electric control, and therefore will not be described in detail in the specific embodiments.
[0031] Please see Figures 1 to 4In this embodiment, the connecting plate 4 is provided with a rotating assembly for driving the clamping block 7 to rotate. The rotating assembly includes two support blocks 19, which are fixedly connected to the bottom surfaces of the two clamping blocks 7. The top surfaces of the two mounting plates 5 are provided with support grooves 18, and the two support blocks 19 extend into the interior of the two support grooves 18. The left side of the connecting plate 4 is provided with a placement groove 10, and a drive motor 9 is fixedly installed inside the placement groove 10. The rotating rod 14 located on the left side passes through the connecting plate 4 and extends into the interior of the placement groove 10 and is fixedly connected to the output end of the drive motor 9. The top surface of the placement plate 1 is fixedly installed with a servo motor 13, and the output end of the servo motor 13 is fixedly connected to a drive rod 11. The outer peripheral wall of the drive rod 11 is fixedly installed with a drive gear 12, and the outer peripheral wall of the connecting plate 4 is fixedly installed with a driven gear 3 that meshes with the drive gear 12.
[0032] Among them, the support block 19 and the support groove 18 are slidably connected, the clamping block 7 and the mounting plate 5 are attached, the drive rod 11 located on the left side is rotatably connected to the placement groove 10 through the bearing, and the driven gear 3 is located to the left of the drive gear 12.
[0033] Specifically, the servo motor 13 is started, and the output end of the servo motor 13 drives the drive rod 11 to rotate, causing the drive gear 12 to rotate. Through the meshing between the drive gear 12 and the driven gear 3, the connecting plate 4 is driven to rotate. The drive motor 9 is started, and the output end of the drive motor 9 drives the rotating rod 14 to rotate.
[0034] It should be noted that the servo motor 13 is a conventional device known to the public in the prior art, and its specific structure and working principle will not be described in detail in this article.
[0035] Please see Figures 1 to 4 In this embodiment, the placement plate 1 is provided with a moving component for moving the high-speed camera 28. The moving component includes a fixed plate 6, which is fixedly connected to the back of the placement plate 1. A second electric push rod 20 is fixedly installed on the back of the fixed plate 6. A sliding groove 21 is opened on the back of the fixed plate 6. A sliding plate 22 with one end penetrating through the sliding groove 21 is fixedly connected to the output end of the second electric push rod 20. A limiting plate 24 is fixedly connected to the front of the sliding plate 22. A linkage groove 25 is opened on the top surface of the limiting plate 24. A third electric push rod 23 is fixedly installed on the top surface of the limiting plate 24. A linkage plate 26 with one end penetrating through the linkage groove 25 and extending to the bottom of the limiting plate 24 is fixedly connected to the output end of the third electric push rod 23. A clamping plate 27 is fixedly connected to the bottom surface of the linkage plate 26. The high-speed camera 28 is fixedly installed on the bottom surface of the clamping plate 27.
[0036] Among them, the sliding plate 22 and the sliding groove 21 are slidably connected, the fixed plate 6 is an L-shaped plate, and the linkage plate 26 and the linkage groove 25 are slidably connected.
[0037] Specifically, the second electric push rod 20 and the third electric push rod 23 are activated. The second electric push rod 20 drives the sliding plate 22 to move, thereby adjusting the height of the high-speed camera 28. The sliding connection between the sliding plate 22 and the sliding groove 21 supports the limiting plate 24, improving the stability of the limiting plate 24. The third electric push rod 23 is activated, and its output end drives the linkage plate 26 to move, thereby adjusting the placement position of the high-speed camera 28.
[0038] It should be noted that the first electric actuator 8, the second electric actuator 20, and the third electric actuator 23 are all conventional devices known to the public in the prior art, and their specific structures and working principles will not be described in detail in this article.
[0039] The working principle of the above embodiments is as follows:
[0040] The diamond saw blade 16 is placed inside the placement hole 15. The first electric push rod 8 is activated, and its output end moves the clamping block 7, which then fits against the diamond saw blade 16 to fix it in place. The second electric push rod 20 and the third electric push rod 23 are activated, and the second electric push rod 20 moves the sliding plate 22 to adjust the height of the high-speed camera 28. The third electric push rod 23 is activated, and its output end moves the linkage plate 26 to adjust the placement position of the high-speed camera 28. The high-speed camera 28 then captures images of the surface of the diamond saw blade 16 for inspection. The servo motor 13 is activated, and it drives the drive rod 11 to rotate. Through the meshing of the drive gear 12 and the driven gear 3, the connecting plate 4 rotates. The drive motor 9 is activated, and it drives the rotating rod 14 to rotate, thereby flipping the diamond saw blade 16 and inspecting the other side of the diamond saw blade 16.
[0041] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods. Any method that can achieve its beneficial effect can be implemented. In addition, the electrical components in this embodiment are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer that plays a control role. Those skilled in the art can control the electrical components through simple programming. Moreover, the existing disclosed power connection technology is also common knowledge in the field. Therefore, the specific structural composition and working principle will not be described in detail in this embodiment.
[0042] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A diamond saw blade parameter detection device, comprising a placement plate (1), characterized in that: The bottom surface of the placement plate (1) is fixedly connected with two support legs (17). The top surface of the placement plate (1) is provided with a mounting hole (2). The interior of the mounting hole (2) is rotatably connected to a connecting plate (4) through a bearing. The top surface of the connecting plate (4) is provided with a placement hole (15). The interior of the placement hole (15) is provided with a diamond saw blade (16). The connecting plate (4) is provided with a detection component for detecting the diamond saw blade (16). The detection assembly includes a high-speed camera (28), which is placed on the top surface of the connecting plate (4). Two rotating rods (14) are rotatably connected inside the placement hole (15) via bearings. Mounting plates (5) are fixedly connected to the opposite sides of the two rotating rods (14). First electric push rods (8) are fixedly installed on the opposite sides of the two mounting plates (5). Clamping blocks (7) are fixedly connected to the output ends of the two first electric push rods (8). The diamond saw blade (16) extends into the interior of the two clamping blocks (7). The connecting plate (4) is provided with a rotating component for driving the clamping block (7) to rotate, and the placement plate (1) is provided with a moving component for driving the high-speed camera (28) to move.
2. The diamond saw blade parameter detection device according to claim 1, characterized in that: Both mounting plates (5) are L-shaped plates, and both clamping blocks (7) are U-shaped blocks. The diamond saw blade (16) and the clamping blocks (7) are attached together.
3. The diamond saw blade parameter detection device according to claim 1, characterized in that: The rotating assembly includes two support blocks (19), which are fixedly connected to the bottom surfaces of two clamping blocks (7). The top surfaces of the two mounting plates (5) are provided with support grooves (18), and the two support blocks (19) extend into the interior of the two support grooves (18). The left side of the connecting plate (4) is provided with a placement groove (10), and a drive motor (9) is fixedly installed inside the placement groove (10). The rotating rod (14) located on the left side passes through the connecting plate (4) and extends into the interior of the placement groove (10) and is fixedly connected to the output end of the drive motor (9). The top surface of the placement plate (1) is fixedly installed with a servo motor (13), and the output end of the servo motor (13) is fixedly connected with a drive rod (11). The outer peripheral wall of the drive rod (11) is fixedly installed with a drive gear (12), and the outer peripheral wall of the connecting plate (4) is fixedly installed with a driven gear (3) that meshes with the drive gear (12).
4. The diamond saw blade parameter detection device according to claim 3, characterized in that: The support block (19) and the support groove (18) are slidably connected, and the clamping block (7) and the mounting plate (5) are attached together.
5. The diamond saw blade parameter detection device according to claim 3, characterized in that: The drive rod (11) located on the left is rotatably connected by a bearing and a placement slot (10), and the driven gear (3) is located to the left of the drive gear (12).
6. The diamond saw blade parameter detection device according to claim 3, characterized in that: The moving component includes a fixed plate (6), which is fixedly connected to the back of the placement plate (1). A second electric push rod (20) is fixedly installed on the back of the fixed plate (6). A sliding groove (21) is provided on the back of the fixed plate (6). A sliding plate (22) with one end penetrating through the sliding groove (21) is fixedly connected to the output end of the second electric push rod (20). A limiting plate (24) is fixedly connected to the front of the sliding plate (22). A linkage groove (25) is provided on the top surface of the limiting plate (24). A third electric push rod (23) is fixedly installed on the top surface of the limiting plate (24). A linkage plate (26) with one end penetrating through the linkage groove (25) and extending to the bottom of the limiting plate (24) is fixedly connected to the output end of the third electric push rod (23). A clamping plate (27) is fixedly connected to the bottom surface of the linkage plate (26). The high-speed camera (28) is fixedly installed on the bottom surface of the clamping plate (27).
7. The diamond saw blade parameter detection device according to claim 6, characterized in that: The sliding plate (22) and the sliding groove (21) are slidably connected, and the fixed plate (6) is an L-shaped plate.
8. A diamond saw blade parameter detection device according to claim 6, characterized in that: The linkage plate (26) and the linkage groove (25) are slidably connected.
Citation Information
Patent Citations
Diamond saw blade detector
CN219016133U