Positioning-free capacitor installation structure
The positioning-free capacitor mounting structure enables one-time installation and potting of capacitor assemblies, solving the problem of large capacitor assembly structures in existing technologies, improving installation efficiency and reducing volume.
Patent Information
- Application Number
- CN202520350922.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2035-03-03
AI Technical Summary
Existing capacitor assemblies require two production processes during assembly, resulting in a large structure that is not conducive to integration and miniaturization.
The capacitor adopts a positioning-free mounting structure, which allows for the one-time installation of the lower copper busbar, core, upper copper busbar, lower terminal block, and upper terminal block through the mounting compartment inside the housing, followed by potting, simplifying the assembly process.
It improves capacitor installation efficiency, reduces overall size, and meets the requirements of integration and miniaturization.
Smart Images

Figure CN223967119U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of capacitor manufacturing technology, and in particular to a positioning-free capacitor mounting structure. Background Technology
[0002] When assembling a capacitor assembly, the capacitors need to be filled in advance, and then the filled capacitors are placed into the mounting housing before assembly is completed.
[0003] This assembly method requires two production processes. In addition, since the capacitor has a separate housing, and the housing is then fitted into the mounting housing, the entire capacitor assembly structure is relatively large, requiring a large installation space, which is not conducive to the production needs of modern integrated and miniaturized equipment.
[0004] In view of the above-mentioned shortcomings, the designer has actively researched and innovated in order to create a positioning-free capacitor mounting structure, making it more valuable for industrial applications. Utility Model Content
[0005] To solve the above-mentioned technical problems, the purpose of this utility model is to provide a positioning-free capacitor mounting structure.
[0006] This utility model discloses a positioning-free capacitor mounting structure, including a housing with a recessed mounting compartment in the middle. Inside the mounting compartment, an insulating frame, a lower copper busbar, a core, and an upper copper busbar are placed sequentially from bottom to top. The lower copper busbar contacts the lower terminal block, and the upper copper busbar contacts the upper terminal block. The lower and upper terminal blocks are fixed to the two sides of the mounting compartment in the housing by bolts.
[0007] This positioning-free capacitor mounting structure allows the mounting compartment inside the casing to directly mount the lower copper busbar, core, upper copper busbar, lower terminal block, and upper terminal block structure of the capacitor, avoiding secondary operations and effectively reducing the size of the capacitor after installation.
[0008] Furthermore, there is an opening on one side of the storage compartment, and a lower terminal block is installed in the opening.
[0009] The opening on one side of the placement compartment is used to install the lower terminal block, providing installation limits for the lower terminal block.
[0010] Furthermore, the lower terminal block includes a vertical lower terminal support plate with a recessed slot. The front side of the support plate has two recessed lower terminal limiting grooves with a fixing screw hole in the middle. The front end of the lower terminal limiting groove is a forward-extending lower fixing plate with a through hole for fixing.
[0011] The lower terminal block is secured to the opening by the lower terminal block stand plate at its tail end, thus completing the limiting installation. The lower terminal block is used to limit the installation of the lower copper busbar.
[0012] Furthermore, there is also an opening on the other side of the storage compartment, and an upper terminal block is installed in the opening.
[0013] The opening on the other side of the placement compartment is used to install the upper terminal block, providing installation limits for the upper terminal block.
[0014] Furthermore, the upper surface of the upper terminal block has multiple upper terminal limiting grooves, the middle of the upper terminal limiting grooves has a fixing screw hole, and both ends of the upper terminal block have vertical upper terminal slots and upper fixing plates.
[0015] The upper terminal block is secured to the opening by the upper terminal block upright plates at both ends, thus completing the limiting installation. The upper terminal block is used to limit the installation of the upper copper busbar.
[0016] By means of the above solution, the present invention has at least the following advantages: This positioning-free capacitor mounting structure has a housing compartment for the capacitor mounting area. After the corresponding lower copper busbar, core, upper copper busbar, lower terminal block and upper terminal block are placed into the housing compartment, they are then fixed and finally potted. This effectively improves the capacitor mounting efficiency and reduces the overall volume.
[0017] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this invention are described in detail below with reference to the accompanying drawings. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show a certain embodiment of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the structure of this utility model;
[0020] Figure 2 This is a utility model Figure 1 A schematic diagram of the structure after the insulating frame has been installed;
[0021] Figure 3 This is a utility model Figure 2 A schematic diagram of the structure after the copper busbar, lower terminal block, and upper terminal block are installed;
[0022] Figure 4 This is a utility model Figure 3 A schematic diagram of the structure after the core is installed and the copper busbar is attached;
[0023] Figure 5 This is a structural schematic diagram of the lower terminal block of this utility model;
[0024] Figure 6 This is a structural schematic diagram of the upper terminal block of this utility model;
[0025] 1. Outer shell, 2. Placement compartment, 3. Insulating frame, 4. Lower copper busbar, 5. Core, 6. Upper copper busbar, 7. Lower terminal block, 8. Upper terminal block, 9. Lower terminal stand plate, 10. Lower terminal limiting groove, 11. Lower fixing plate, 12. Upper terminal limiting groove, 13. Upper terminal slot, 14. Upper fixing plate. Detailed Implementation
[0026] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope.
[0027] See Figures 1-4 This positioning-free capacitor mounting structure uses a housing 1 for mounting capacitor components. A recessed mounting compartment 2 is located in the center of the housing 1. The insulating frame 3 of the capacitor structure is first placed inside the mounting compartment 2. From bottom to top, using the insulating frame 3 as the base, the lower copper busbar 4, the core 5, and the upper copper busbar 6 are sequentially arranged. The lower copper busbar 4 and the upper copper busbar 6 are respectively fixedly connected to the lower terminal block 7 and the upper terminal block 8. Finally, the lower terminal block 7 and the upper terminal block 8 are fixed inside the housing 1, completing the fixing process. Finally, the fixed capacitor structure is potted with adhesive, thus completing the installation and fixing of the capacitor assembly. This improves the installation efficiency of the capacitor assembly and reduces the overall structure volume.
[0028] See Figure 3 and Figure 5 The opening on one side of the mounting compartment 2 is for installing the lower terminal block 7, which facilitates the lead-out of the lower copper busbar 4 connected to the lower terminal block 7.
[0029] See Figure 5 The rear end of the lower terminal block 7 is the lower terminal stand plate 9. The two ends of the lower terminal stand plate 9 have slots that can be inserted into the corresponding installation position of the placement compartment 2 to complete the locking and fixing. The lower terminal limiting groove 10 of the lower terminal block 7 is used to place the pins led out from the lower copper busbar 4. After placement, the bolts are screwed into the screw holes of the lower terminal limiting groove 10 to complete the fixing of the pins of the lower copper busbar 4. The lower fixing plate 11 at the front end of the lower terminal block 7 is used to contact the outer shell 1. The through holes on the lower fixing plate 11 are matched with the corresponding screw holes and bolts to complete the fixed installation of the lower terminal block 7.
[0030] See Figure 4 and Figure 6 The opening on the other side of the placement compartment 2 is for installing the upper terminal block 8, which facilitates the lead-out of the upper copper busbar 6 connected to the upper terminal block 8.
[0031] See Figure 6 The upper terminal block 8 has recessed upper terminal slots 13 on both sides. The upper terminal slots 13 cooperate with the inner sidewall of the opening of the mounting compartment 2 to provide guidance for fixing the upper terminal block 8. There are multiple upper terminal limiting slots 12 on the surface of the upper terminal block 8. These upper terminal limiting slots 12 are used to fix the pins of the upper copper busbar 6. There are multiple screw holes in the middle of the upper terminal limiting slots 12. When fixing the pins of the upper copper busbar 6, it is only necessary to use the corresponding bolts to pass through the through holes of the pins of the upper copper busbar 6 and tighten them. There are also integrally formed upper fixing plates 14 on both sides of the upper terminal block 8. The upper fixing plates 14 have through holes. These through holes are connected to the corresponding screw holes on the outer shell 1. When fixing, the bolts pass through the copper holes and are screwed into the screw holes to complete the fixing.
[0032] Finally, the potting process is performed to complete the encapsulation of the lower copper busbar 4, the core 5, and the upper copper busbar 6.
[0033] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.
[0034] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.
[0035] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present invention, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A positioning-free capacitor mounting structure, comprising a housing (1), characterized in that: The middle part of the outer shell (1) is a recessed storage compartment (2). The insulating frame (3), lower copper busbar (4), core (5) and upper copper busbar (6) are placed in the storage compartment (2) from bottom to top. The lower copper busbar (4) contacts the lower terminal block (7), and the upper copper busbar (6) contacts the upper terminal block (8). The lower terminal block (7) and the upper terminal block (8) are fixed to both sides of the storage compartment (2) in the outer shell (1) by bolts.
2. The positioning-free capacitor mounting structure according to claim 1, characterized in that: The placement compartment (2) has an opening on one side, and a lower terminal block (7) is installed in the opening.
3. The positioning-free capacitor mounting structure according to claim 2, characterized in that: The lower terminal block (7) includes a vertical lower terminal stand plate (9), the stand plate (9) has a recessed slot, the front side of the stand plate (9) has two recessed lower terminal limiting grooves (10), the middle of the lower terminal limiting groove (10) has a fixing screw hole, the front end of the lower terminal limiting groove (10) is a forward-extending lower fixing plate (11), the lower fixing plate (11) has a through hole for fixing.
4. The positioning-free capacitor mounting structure according to claim 1, characterized in that: There is also an opening on the other side of the placement compartment (2), and an upper terminal block (8) is installed in the opening.
5. A positioning-free capacitor mounting structure according to claim 2, characterized in that: The upper surface of the upper terminal block (8) has multiple upper terminal limiting grooves (12), the middle of the upper terminal limiting groove (12) has a fixing screw hole, and the two ends of the upper terminal block (8) have vertical upper terminal slots (13) and upper fixing plates (14).