Power supply controller and satellite
By designing the top-level framework, bottom-level framework, and circuit board assembly structure of the power controller, the problem of low space utilization in micro-nano satellites was solved, achieving efficient space utilization and improved stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2026-03-03
AI Technical Summary
The power controller of existing micro- and nano-satellites is not consistent with the shape of the entire satellite, resulting in low space utilization and affecting the internal space layout.
Design a power controller that adopts a combination structure of a top frame, a bottom frame, and a circuit board. The circuit board has outwardly convex arcs at both ends along the horizontal direction. The top and bottom frames have the same outer contour as the circuit board. Connectors pass through the circuit board and connect to the bottom frame, forming a compact spatial layout.
It improves space utilization and is suitable for cylindrical and hexagonal prism-shaped satellites. It features small size and high space utilization, and improves overall stability and reliability through optimized thermal management and connection design.
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Figure CN223968093U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of spaceborne product structural design technology, and in particular to a power controller and a satellite. Background Technology
[0002] The power controller is a relay station for power distribution to the payloads and individual units on the satellite. It can convert the electrical energy stored in solar panels or lithium batteries into different voltage standards to power different payloads and individual units.
[0003] Currently, the power controllers commonly used in micro and nano satellites are typically based on PC104 circuit boards (i.e., mechanical dimensions of 3.6 inches × 3.8 inches). They are stacked and plugged into other individual units to work. However, due to their standardized size, when dealing with cylindrical or hexagonal prism-shaped micro and nano satellites weighing less than 10 kg, the power controller does not match the shape of the entire satellite, resulting in low space utilization and greatly affecting the internal space layout of the micro and nano satellites.
[0004] Therefore, there is an urgent need for a power controller and satellite to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a power controller and satellite that can make full use of the space of a cylindrical or hexagonal satellite, thereby improving the space utilization rate of the satellite.
[0006] To achieve the above objectives, the following technical solution is provided:
[0007] A power controller, comprising:
[0008] Top-level framework;
[0009] Multiple circuit boards, the top layer frame abuts against one of the circuit boards, and the projection of the circuit board on the horizontal plane has two oppositely arranged outward convex arcs at both ends along the first horizontal direction;
[0010] Underlying framework;
[0011] A connector is provided, wherein the top frame, the circuit board, and the bottom frame are arranged in parallel, the connector passes through the top frame and multiple circuit boards and then connects to the bottom frame, and the outer contours of the top frame and the bottom frame are the same as those of the circuit boards.
[0012] As an optional feature, the power controller further includes:
[0013] The spacers are provided between two adjacent circuit boards and between the circuit board and the bottom frame, and the spacers are sleeved on the outer periphery of the connector.
[0014] As an optional solution, the connector includes:
[0015] A pull rod extends vertically, passes through the top frame and multiple circuit boards, and then connects to the bottom frame;
[0016] The abutting part is provided at one end of the axial direction of the tie rod part and abuts against the top frame or the bottom frame.
[0017] As an optional solution, the top frame is provided with a sinkhole, and the abutment part is disposed in the sinkhole.
[0018] The number of connectors is multiple, and the multiple connectors are arranged at intervals along the circumference of the circuit board.
[0019] As an optional feature, the power controller further includes:
[0020] Inter-board cables connect adjacent circuit boards.
[0021] As an optional feature, the power controller further includes:
[0022] The circuit board is connected to the connector via the connector and the connector is used to connect to the satellite body.
[0023] As an optional solution, the circuit board is provided with a first clearance groove, and at least a portion of the connecting cable is located within the first clearance groove; and / or
[0024] The top-level frame is provided with a second clearance groove, and at least a portion of the connecting cable is located within the second clearance groove; and / or
[0025] The underlying frame is provided with a third clearance groove, and at least a portion of the connecting cable is located within the third clearance groove.
[0026] As an optional feature, the side of the top frame is provided with a first mounting hole; and / or
[0027] The side of the bottom frame is provided with a second mounting hole, and the first mounting hole and the second mounting hole are used to connect to the satellite body.
[0028] A satellite includes a satellite body and the aforementioned power controller, the power controller being mounted on the satellite body.
[0029] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0030] The power controller provided by this utility model sets the two ends of the circuit board's projection on the horizontal plane along the first horizontal direction as two opposing convex arcs. That is, the two sides of the circuit board along the first direction are convex arc surfaces. The outer contours of the top frame and the bottom frame are the same as the circuit board. It can make full use of the space of the cylindrical satellite. In the hexagonal prism satellite, the above-mentioned arc surfaces are tangent to the hexagon formed by the hexagonal prism, which also makes good use of the space size. It has the characteristics of small size and high space utilization.
[0031] The satellite provided by this invention has a high space utilization rate by applying the aforementioned power controller. Attached Figure Description
[0032] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of this utility model and these drawings without creative effort.
[0033] Figure 1 A first view of a power controller provided in an embodiment of this utility model;
[0034] Figure 2 A second view of a power controller provided in an embodiment of this utility model;
[0035] Figure 3 A third view of a power controller provided in an embodiment of this utility model;
[0036] Figure 4 A schematic diagram of the top-level framework provided in an embodiment of this utility model;
[0037] Figure 5 This is a schematic diagram of the connector provided in an embodiment of the present utility model.
[0038] Figure label:
[0039] 100. Power controller;
[0040] 10. Top-level frame; 11. Recessed groove; 12. Second clearance groove; 13. First mounting hole; 14. Insertion hole;
[0041] 20. Circuit board; 21. First clearance groove;
[0042] 30. Bottom frame; 31. Third clearance groove; 32. Second mounting hole;
[0043] 40. Connector; 41. Pull rod; 42. Abutment; 421. Slotted groove;
[0044] 50. Divider column;
[0045] 60. Inter-board cables;
[0046] 70. Connector;
[0047] 80. Connecting cables. Detailed Implementation
[0048] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.
[0049] In the description of this application, it should be understood that if terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" appear, these terms indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0050] Furthermore, where the terms "first" and "second" appear, these terms are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, where the term "multiple" appears, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0051] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0052] In this application, unless otherwise expressly specified and limited, the use of descriptions such as "above" or "below" the second feature indicates that the first and second features are in direct contact or indirect contact via an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. Similarly, "below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0053] It should be noted that if an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. If an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. If so, the terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this application are for illustrative purposes only and do not represent the only possible implementation.
[0054] This embodiment provides a satellite, which includes a satellite body and a power controller. The power controller is installed on the satellite body and can convert the electrical energy stored in the solar panels or lithium batteries into different voltage standards to power different payloads and individual units on the satellite body, so as to ensure the normal operation of the satellite body.
[0055] Existing power controllers are typically based on PC104 (i.e., mechanical size 3.6 inches × 3.8 inches) circuit boards, which are stacked and plugged into other individual units to work. However, due to their standardized size, when dealing with cylindrical or hexagonal prism-shaped micro-nano satellites weighing less than 10 kg, the power controller is inconsistent with the shape of the entire satellite, resulting in low space utilization and greatly affecting the internal space layout of the micro-nano satellite.
[0056] To solve the above problems, such as Figures 1-3 As shown, the power controller 100 provided in this embodiment includes a top frame 10, a bottom frame 30, a connector 40, and multiple circuit boards 20. The top frame 10 abuts against the circuit boards 20 located on the upper layer. The top frame 10, circuit boards 20, and bottom frame 30 are arranged in parallel. The connector 40 passes through the top frame 10 and multiple circuit boards 20 and is connected to the bottom frame 30. The projection of the circuit board 20 on the horizontal plane has two oppositely arranged outwardly convex arcs at both ends along the first horizontal direction. The outer contours of the top frame 10 and the bottom frame 30 are the same as those of the circuit board 20.
[0057] The power controller 100 provided in this embodiment sets the two ends of the projection of the circuit board 20 on the horizontal plane along the first horizontal direction as two oppositely arranged outward convex arcs. That is, the two sides of the circuit board 20 along the first direction are outward convex arc surfaces. The outer contours of the top frame 10 and the bottom frame 30 are the same as those of the circuit board 20. The space of the cylindrical satellite can be fully utilized. In the hexagonal prism satellite, the above-mentioned arc surfaces are tangent to the hexagon formed by the hexagonal prism, which also makes good use of the space size. It has the characteristics of small size and high space utilization.
[0058] Optionally, the top frame 10 and / or the bottom frame 30 are made of metal. When the heat dissipation of the circuit board 20 is high, the top frame 10 and the bottom frame 30 are in contact with the circuit board 20 to conduct heat. The positions of different circuit boards 20 can be adjusted according to the function. When the overall heat dissipation is high, the top frame 10 or the bottom frame 30 can be installed between the two circuit boards 20 to improve the heat dissipation effect.
[0059] Optionally, the power controller 100 also includes a partition post 50. A partition post 50 is provided between two adjacent circuit boards 20 and between the circuit board 20 and the bottom frame 30. The partition post 50 is sleeved on the outer periphery of the connector 40. The partition post 50 can ensure that a certain distance is maintained between two adjacent circuit boards 20 and between the circuit board 20 and the bottom frame 30. The height of the partition post 50 can be adaptively selected according to the height of the components on the circuit board 20. By sleeved on the outer periphery of the connector 40, the partition post 50 can be prevented from shifting or falling off.
[0060] like Figures 1-4 As shown, the connector 40 includes a pull rod portion 41 and an abutment portion 42. The pull rod portion 41 extends vertically, and the abutment portion 42 is disposed at one axial end of the pull rod portion 41. The pull rod portion 41 passes through the top frame 10 and multiple circuit boards 20 and is threadedly connected to the bottom frame 30. The abutment portion 42 abuts against the top frame 10. In other embodiments, the pull rod portion 41 passes through the bottom frame 30 and multiple circuit boards 20 and is threadedly connected to the top frame 10, and the abutment portion 42 abuts against the bottom frame 30, resulting in a reliable connection and convenient assembly and disassembly.
[0061] like Figure 5 As shown, the top frame 10 is provided with a recess 11, and the abutment part 42 is provided in the recess 11 to save the space occupied by the power controller 100 in the vertical direction, and the surface is flat and beautiful.
[0062] Optionally, the abutment portion 42 is provided with a slot 421 to facilitate the installation of the connector 40 by an installation tool through the slot 421. Specifically, the installation tool is a flathead screwdriver.
[0063] Optionally, there may be multiple connectors 40, which are arranged at intervals along the circumference of the circuit board 20 to improve the overall support strength of the power controller 100.
[0064] Optionally, the connector 40 is made of titanium alloy, which has the advantages of high strength, light weight and high temperature resistance.
[0065] Optionally, the power controller 100 also includes an inter-board cable 60, which connects adjacent circuit boards 20 to ensure the stable operation of the entire satellite system. It is understood that the inter-board cable 60 is soldered on the same side of different circuit boards 20. Circular holes are made in the circuit boards 20 to allow the cable to cross the boards, and adhesive is applied to the circular holes to fix the inter-board cable 60, eliminating the stress caused by the inter-board cable 60 swinging during testing. When the number of signal points required between two adjacent circuit boards 20 is too large, a standard inter-board connector can also be used to connect the two adjacent circuit boards 20.
[0066] Optionally, the power controller 100 further includes connectors 70 and connecting cables 80. The circuit board 20 is connected to the connectors 70 via the connecting cables 80, and the connectors 70 are used to connect to the satellite body. In this embodiment, there are four connectors 70, with two connectors 70 located on both sides of the top frame 10 along the second horizontal direction, and the other two connectors 70 located on both sides of the bottom frame 30 along the second horizontal direction. The circuit board 20 is provided with a first clearance groove 21, and / or the top frame 10 is provided with a second clearance groove 12, and / or the bottom frame 30 is provided with a third clearance groove 31. Connecting cables 80 are provided in the first clearance groove 21, the second clearance groove 12, and the third clearance groove 31. The first clearance groove 21, the second clearance groove 12, and the third clearance groove 31 achieve the function of avoiding the corresponding connecting cables 80, so as to further save the space occupied by the power controller 100. Of course, in other embodiments, the number of connectors 70 can also be one, two, three, or more, and designers can make adaptive selections according to actual needs.
[0067] In this embodiment, among the two connectors 70 disposed on both sides of the top-level frame 10 along the second horizontal direction, one connector 70 is a structurally fixed connector. The top-level frame 10 has a socket 14, and at least a portion of the structurally fixed connector is located within the socket 14 and fixed to the top-level frame 10 by fasteners. The fasteners are screws, ensuring a secure connection and facilitating easy assembly and disassembly. The other connectors 70 are wire-spinning connectors, allowing for selection of the fixing method of the connector 70 according to the position of different individual units on the satellite body.
[0068] Optionally, the top frame 10 has a first mounting hole 13 on its side, and / or the bottom frame 30 has a second mounting hole 32 on its side. The first mounting hole 13 and the second mounting hole 32 are used to connect to the satellite body, so that the power controller 100 will not interfere with other components when connected to the satellite body. Optionally, the power controller 100 is connected to the satellite body by screws or other fasteners.
[0069] Note that in the description of this specification, the references to terms such as "some embodiments," "other embodiments," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0070] The above description is merely a preferred embodiment of the present invention and the technical principles employed. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and various obvious changes, readjustments, and substitutions can be made without departing from the protection scope of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and may include many other equivalent embodiments without departing from the concept of the present invention. The scope of the present invention is determined by the scope of the appended claims.
Claims
1. A power supply controller, characterized by, The power supply controller comprises: a top layer frame (10); a plurality of circuit boards (20), the top layer frame (10) abuts against one of the circuit boards (20), and the projection of the circuit board (20) on a horizontal plane is an outer convex arc line arranged oppositely at both ends of the horizontal first direction; a bottom layer frame (30); a connecting piece (40), the top layer frame (10), the circuit boards (20) and the bottom layer frame (30) are arranged in parallel, the connecting piece (40) passes through the top layer frame (10) and the plurality of circuit boards (20) and is connected with the bottom layer frame (30), and the outer contour of the top layer frame (10) and the bottom layer frame (30) is the same as that of the circuit board (20).
2. The power supply controller of claim 1, wherein, The power supply controller further comprises: a partition column (50), the partition column (50) is arranged between adjacent two circuit boards (20) and between the circuit board (20) and the bottom layer frame (30), and the partition column (50) is sleeved on the outer periphery of the connecting piece (40).
3. The power supply controller of claim 1, wherein, The connecting piece (40) comprises: a pull rod part (41) extending in a vertical direction, the pull rod part (41) passes through the top layer frame (10) and the plurality of circuit boards (20) and is connected with the bottom layer frame (30); an abutting part (42) arranged at one end of the pull rod part (41) in an axial direction and abutting against the top layer frame (10) or the bottom layer frame (30).
4. The power supply controller of claim 3, wherein, The top layer frame (10) is provided with a sink (11), and the abutting part (42) is arranged in the sink (11).
5. The power supply controller of claim 3, wherein, A one-way slot (421) is arranged on the abutting part (42).
6. The power supply controller of any of claims 1-5, wherein, The power supply controller further comprises: an inter-board cable (60), adjacent two circuit boards (20) are connected through the inter-board cable (60).
7. The power supply controller of any of claims 1-5, wherein, The power supply controller further comprises: a connector (70) and a connecting cable (80), the circuit boards (20) are connected through the connecting cable (80) and the connector (70), and the connector (70) is used for being connected with a satellite body.
8. The power supply controller of claim 7, wherein, A first avoiding slot (21) is arranged on the circuit board (20), and at least part of the connecting cable (80) is located in the first avoiding slot (21); and / or A second avoiding slot (12) is arranged on the top layer frame (10), and at least part of the connecting cable (80) is located in the second avoiding slot (12); and / or A third avoiding slot (31) is arranged on the bottom layer frame (30), and at least part of the connecting cable (80) is located in the third avoiding slot (31).
9. The power supply controller of claim 7, wherein, A first mounting hole (13) is arranged on the side surface of the top layer frame (10); and / or A second mounting hole (32) is arranged on the side surface of the bottom layer frame (30), and the first mounting hole (13) and the second mounting hole (32) are used for being connected with the satellite body.
10. A satellite comprising a satellite body, characterised in that The power supply controller is mounted on the satellite body.