Coating material dispersion machine

By combining the rotation of the support platform and stirring rod with the air intake structure, all-round stirring and airflow mixing are achieved, solving the problem of uneven material dispersion in traditional dispersers and improving the dispersion efficiency and quality of coatings.

CN223969841UActive Publication Date: 2026-03-06HAINING WEIYUE NEW ENERGY MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

Traditional dispersers have a single material path during the mixing process, resulting in poor material dispersion, which affects coating quality and production efficiency.

Method used

It adopts a combination of a rotating support platform and a stirring rod with an air intake structure to achieve all-round stirring, and enhances the material mixing effect by spraying air through air holes.

Benefits of technology

It improves the dispersion efficiency and mixing effect of materials, ensures stirring efficiency, and enhances the quality stability of coatings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a coating material dispersion machine, and aims to solve the problems that a traditional dispersion machine is relatively simple in structure and relatively single in circulating flow path of materials under the stirring action, so that convection among the materials is not strong enough, the dispersion degree of the materials is poor, and the stirring efficiency is not high. According to the technical scheme, the coating material dispersion machine comprises a dispersion kettle, a driving shaft sleeve is arranged in the dispersion kettle in a running fit mode, a driving mechanism used for driving the driving shaft sleeve to rotate is arranged on the dispersion kettle, the top of the driving shaft sleeve is communicated with an air inlet structure, and the bottom of the driving shaft sleeve is fixedly sleeved with a supporting table. According to the coating material dispersion machine disclosed by the utility model, through the rotation of the supporting table and the stirring rod, all-directional stirring and dispersion of materials are realized, the stirring efficiency is guaranteed, meanwhile, the air inlet structure is matched to convey air into the stirring rod, and the air is sprayed out through the air holes, so that the air flow is combined with the stirring effect, and the mixing effect of the materials is further enhanced; and the dispersion efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of coating production technology, and more specifically, it relates to a coating material disperser. Background Technology

[0002] Coatings are surface treatment materials widely used in construction, automobiles, furniture and other fields. Their main functions include decoration, protection and special functions (such as fire resistance, corrosion resistance, etc.). They are usually viscous liquids made of resin, oil or emulsion as the main component, with or without pigments and fillers, and with appropriate additives, and are prepared with organic solvents or water. These components need to be mixed by a disperser to form a uniform coating system.

[0003] Traditional dispersers have a relatively simple structure, and the material flows in a relatively simple path under the action of stirring. This results in insufficient convection between materials, which leads to poor dispersion and low stirring efficiency. This not only prolongs the production time but may also cause unstable coating quality and affect the performance of the final product. Utility Model Content

[0004] To address the shortcomings of existing technologies, the purpose of this invention is to provide a coating material disperser. By rotating the support platform and the stirring rod, the material is stirred and dispersed in all directions, ensuring stirring efficiency. At the same time, the air intake structure delivers gas into the stirring rod and sprays it out through the air holes, so that the airflow and stirring action are combined to further enhance the mixing effect of the material and improve the dispersion efficiency.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a coating material disperser, including a dispersion vessel, a drive shaft sleeve rotatably fitted inside the dispersion vessel, a drive mechanism for driving the drive shaft sleeve to rotate on the dispersion vessel, an air inlet structure connected to the top of the drive shaft sleeve, a support platform fixedly fitted to the bottom of the drive shaft sleeve, a cavity opened inside the support platform, a plurality of stirring rods penetrating the cavity are arranged at the bottom of the support platform, the plurality of stirring rods are arranged in a circular array with the center of the support platform as the center, the plurality of stirring rods are all hollow structures that are penetrating vertically, and a plurality of air holes are opened on the surface of the stirring rods.

[0006] The present invention is further configured such that: the air intake structure includes an air pump disposed at the top of the dispersion vessel, an air delivery pipe is disposed on the output shaft of the air pump, and an air intake pipe is rotatably connected to the top of the drive shaft sleeve through a bearing, and the air intake pipe is connected to the air delivery pipe.

[0007] The present invention is further configured such that: the lower ends of several of the stirring rods are provided with a base plate opposite to the support platform, and the base plate is fixedly sleeved on the stirring rods.

[0008] The present invention is further configured such that: a stirring shaft is provided at the middle position of the support platform and the base plate, and stirring blades are provided on the stirring shaft, the stirring blades extending in a spiral shape.

[0009] The present invention is further configured such that: each of the lower ends of the plurality of stirring rods is provided with a discharge nozzle, the output diameter of the discharge nozzle being smaller than the inner diameter of the stirring rod.

[0010] The present invention is further configured such that: the driving mechanism includes a motor fixedly connected to the dispersion vessel, a driving wheel is drivenly connected to the output shaft of the motor, a driven wheel is fixedly sleeved on the drive shaft, and a transmission belt is fixedly sleeved between the driven wheel and the driving wheel.

[0011] The present invention is further configured such that a limiting edge is fixedly sleeved on the outer wall of the stirring rod, the limiting edge being located inside the cavity and abutting against the inner bottom wall of the cavity.

[0012] The present invention is further configured such that: a feed pipe is provided on one side of the dispersion vessel, a discharge pipe is provided at the bottom of the dispersion vessel, a solenoid valve is provided on the discharge pipe, and support feet are provided at the four corners of the bottom of the dispersion vessel.

[0013] In summary, this utility model has the following beneficial effects:

[0014] The rotation of the support platform and stirring rod enables all-round mixing and dispersion of materials, ensuring mixing efficiency. At the same time, the air intake structure delivers gas into the stirring rod and ejects it through the air holes, combining airflow with the mixing action to further enhance the mixing effect of the materials and improve dispersion efficiency. Attached Figure Description

[0015] Figure 1 This is a cross-sectional schematic diagram of the overall structure of the disperser of this utility model;

[0016] Figure 2 This is a three-dimensional structural diagram of the support platform, stirring rod, stirring shaft, and stirring blade of this utility model.

[0017] In the diagram: 1. Dispersion vessel; 2. Drive shaft sleeve; 3. Support platform; 4. Cavity; 5. Stirring rod; 6. Air hole; 7. Air pump; 8. Air supply pipe; 9. Air inlet pipe; 10. Base plate; 11. Stirring shaft; 12. Stirring blade; 13. Discharge nozzle; 14. Drive wheel; 15. Driven wheel; 16. Transmission belt; 17. Limiting edge; 18. Feed pipe; 19. Discharge pipe; 20. Solenoid valve; 21. Support foot. Detailed Implementation

[0018] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of this application can be combined with each other.

[0019] In the description of this utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "set up / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] The present invention will now be described in detail with reference to the accompanying drawings.

[0022] Reference Figures 1-2 A coating material disperser includes a dispersion vessel 1, a drive sleeve 2 rotatably fitted inside the dispersion vessel 1, a drive mechanism for driving the drive sleeve 2 to rotate on the dispersion vessel 1, an air inlet structure connected to the top of the drive sleeve 2, a support platform 3 fixedly fitted at the bottom of the drive sleeve 2, a cavity 4 opened inside the support platform 3, and a plurality of stirring rods 5 penetrating the cavity 4 fixedly installed at the bottom of the support platform 3, the plurality of stirring rods 5 being arranged in a circular array with the center of the support platform 3 as the center, the plurality of stirring rods 5 being hollow structures that penetrate vertically, and a plurality of air holes 6 opened on the surface of the stirring rods 5.

[0023] Additionally, the air intake structure includes an air pump 7 fixedly mounted on the top of the dispersion vessel 1, an air supply pipe 8 fixedly mounted on the output shaft of the air pump 7, and an air intake pipe 9 rotatably connected to the top of the drive shaft sleeve 2 via a bearing, with the air intake pipe 9 communicating with the air supply pipe 8.

[0024] When the air pump 7 starts, the gas enters the air inlet pipe 9 through the air delivery pipe 8, and then enters the drive shaft sleeve 2. The air inlet pipe 9 and the drive shaft sleeve 2 are connected by a rotating bearing, so that the rotation of the drive shaft sleeve 2 will not affect the gas delivery, thus ensuring the stable delivery of the gas.

[0025] The lower ends of several stirring rods 5 are provided with a base plate 10 that is opposite to the support platform 3. The base plate 10 is fixedly sleeved on the stirring rods 5. The base plate 10 enhances the connection between the lower ends of the multiple stirring rods 5, making the whole system more stable and reliable during the stirring process.

[0026] A stirring shaft 11 is fixedly installed at the middle position of the support platform 3 and the base plate 10. A stirring blade 12 is fixedly installed on the stirring shaft 11. The stirring blade 12 extends in a spiral shape. When the drive shaft sleeve 2 rotates, the stirring shaft 11 also rotates, driving the stirring blade 12 to perform spiral stirring, which can further enhance the dispersion effect on the material. Moreover, the spiral stirring blade 12 can drive the material to move up and down, making the material more evenly dispersed.

[0027] Each of the lower ends of several stirring rods 5 is fixedly provided with a discharge nozzle 13. The output diameter of the discharge nozzle 13 is smaller than the inner diameter of the stirring rod 5. By setting the discharge nozzle 13, most of the gas can be ejected through the air hole 6 and act on the material, while also allowing a small part of the material that enters the stirring rod 5 during the stirring process to have a discharge channel.

[0028] The driving mechanism includes a motor fixedly connected to the dispersion vessel 1. A drive wheel 14 is drivenly connected to the output shaft of the motor. A driven wheel 15 is fixedly sleeved on the drive shaft sleeve 2. A transmission belt 16 is fixedly sleeved between the driven wheel 15 and the drive wheel 14. When the motor starts, it drives the drive wheel 14 to rotate, which in turn drives the driven wheel 15 and the drive shaft sleeve 2 to rotate through the transmission belt 16, thereby realizing the rotation of the stirring rod 5.

[0029] A limiting edge 17 is fixedly sleeved on the outer wall of the stirring rod 5. The limiting edge 17 is located inside the cavity 4 and abuts against the inner bottom wall of the cavity 4. The setting of the limiting edge 17 restricts the downward movement of the stirring rod 5 relative to the support platform 3, ensuring that the stirring rod 5 is more stably installed on the support platform 3 to stir the material.

[0030] A feed pipe 18 is fixedly provided on one side of the dispersion vessel 1 for adding materials into the dispersion vessel 1. A discharge pipe 19 is fixedly provided at the bottom of the dispersion vessel 1. A solenoid valve 20 is fixedly provided on the discharge pipe 19 for controlling the discharge of materials. Support feet 21 are fixedly provided at the four corners of the bottom of the dispersion vessel 1 for supporting and stabilizing the dispersion vessel 1.

[0031] Working principle: When the dispersion vessel 1 is in use, the drive mechanism is activated, which drives the drive shaft sleeve 2 to rotate, thereby driving the support platform 3 and multiple stirring rods 5 on the support platform 3 to rotate synchronously. The stirring rods 5 are arranged in a circular array with the center of the support platform 3 as the center, which can stir and disperse the material in the dispersion vessel 1 in all directions. The air inlet structure delivers gas into the drive shaft sleeve 2. The gas is dispersed into the interior of each stirring rod 5 through the cavity 4 in the support platform 3, and is ejected through the air holes 6 on the surface of the stirring rod 5. This allows the airflow to continuously impact the material while the stirring rods 5 are stirring the material, enhancing the convection and mixing between the materials.

[0032] This invention achieves all-round mixing and dispersion of materials through the rotation of the support platform 3 and the stirring rod 5, ensuring mixing efficiency. At the same time, the air intake structure delivers gas into the stirring rod 5 and sprays it out through the air hole 6, so that the airflow and the stirring action are combined to further enhance the mixing effect of the materials and improve the dispersion efficiency.

[0033] The above are merely preferred embodiments of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are within its protection scope. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within its protection scope.

Claims

1. A coating material disperser comprising a dispersing tank (1), characterized in that: The dispersion kettle (1) is rotationally connected with a driving shaft sleeve (2), a driving mechanism for driving the rotation of the driving shaft sleeve (2) is arranged on the dispersion kettle (1), the top of the driving shaft sleeve (2) is communicated with an air inlet structure, the bottom of the driving shaft sleeve (2) is fixedly sleeved with a support table (3), the inside of the support table (3) is provided with a cavity (4), the bottom of the support table (3) is provided with a plurality of stirring rods (5) penetrating through the cavity (4), the plurality of stirring rods (5) are arranged in a ring array with the center of the support table (3) as the center, the plurality of stirring rods (5) are all hollow structures penetrating through the top and bottom, and a plurality of air holes (6) are arranged on the surface of the stirring rod (5).

2. A coating material dispensing machine according to claim 1, wherein: The air inlet structure comprises an air pump (7) arranged on the top of the dispersion kettle (1), an air conveying pipe (8) is arranged on the output shaft of the air pump (7), and the top of the driving shaft sleeve (2) is rotationally connected with an air inlet pipe (9) through a bearing.

3. A coating material dispensing machine according to claim 1, wherein: The lower ends of the plurality of stirring rods (5) are commonly provided with a bottom plate (10) arranged opposite to the support table (3), and the bottom plate (10) is fixedly sleeved on the stirring rod (5).

4. A coating material dispensing machine according to claim 3, wherein: The middle positions of the support table (3) and the bottom plate (10) are provided with a stirring shaft (11), and the stirring shaft (11) is provided with stirring blades (12) arranged thereon.

5. A coating material dispensing machine according to claim 1, wherein: The lower ends of the plurality of stirring rods (5) are provided with discharge nozzles (13), and the output diameter of the discharge nozzles (13) is smaller than the inner diameter of the stirring rod (5).

6. A coating material dispensing machine according to claim 1 wherein: The driving mechanism comprises a motor fixedly connected with the dispersion kettle (1), a driving wheel (14) is drivingly connected to the output shaft of the motor, a driven wheel (15) is fixedly sleeved on the driving shaft sleeve (2), and a transmission belt (16) is fixedly sleeved between the driven wheel (15) and the driving wheel (14).

7. A coating material dispensing machine according to claim 1 wherein: The outer wall of the stirring rod (5) is fixedly sleeved with a limiting edge (17), and the limiting edge (17) is located in the cavity (4) and abuts against the inner bottom wall of the cavity (4).

8. A coating material dispensing machine according to claim 1 wherein: One side of the dispersion kettle (1) is provided with a feeding pipe (18), the bottom of the dispersion kettle (1) is provided with a discharging pipe (19), the discharging pipe (19) is provided with an electromagnetic valve (20), and the bottom of the dispersion kettle (1) is provided with support feet (21) at four corners.