Pouring device for manufacturing large casting body sheet
By linking and controlling the glue storage component and the air extraction component, the problems of uneven filling and difficulty in removing air bubbles were solved, enabling uniform filling and efficient observation and analysis of large cast thin sheets.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-03-06
AI Technical Summary
Traditional casting methods suffer from uneven casting, difficulty in removing air bubbles, and inability to precisely control the casting volume and pressure, which affect the quality of large cast thin sheets and the accuracy of observation and analysis results.
The linkage between the power shaft, agitator, and dispensing valve in the dispensing assembly, along with the heating module and liquid level sensor, ensures uniform mixing and suitable flowability of the adhesive. The linkage between the vent pipe and control valve in the venting assembly removes air bubbles from the dispensing tank. The lifting module, through a hydraulic pump and sealing plate, achieves precise control of the filling volume and pressure, and extracts gas after filling.
This method achieves uniform mixing and precise injection of the colloid, ensuring complete filling of large cast thin sheets and improving the accuracy and efficiency of observation and analysis.
Smart Images
Figure CN223970310U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of sheet manufacturing technology, and in particular relates to a pouring device for manufacturing large cast sheet. Background Technology
[0002] When studying rock samples, conventional observation methods are insufficient to fully understand their complex internal pore structure and microscopic features. Large cast thin sections can visually reveal the pore structure and other internal features of the sample. Through microscopic observation and analysis of the thin sections, important parameters such as porosity and permeability of the rock can be obtained, providing crucial data support for oil and gas exploration and development, geological research, and other fields.
[0003] In the fabrication of large cast thin sections, pouring is a crucial step. Traditional pouring methods may suffer from problems such as uneven pouring, difficulty in removing air bubbles, and inability to precisely control the pouring volume and pressure. These problems can lead to incomplete filling of the sample by the casting, affecting the quality of the thin section and the accuracy of subsequent observation and analysis results. Utility Model Content
[0004] In response to the above situation, in order to overcome the shortcomings of existing technologies such as uneven injection and difficulty in removing air bubbles.
[0005] The technical solution adopted by this utility model is as follows: a filling device for making large casting thin sheets includes a base, a filling tank and a storage tank. The filling tank and the storage tank are fixed to the upper end of the base, and a storage component is provided in the storage tube. The storage component is used to ensure the quality of the glue. It also includes an air extraction component provided between the filling tank and the storage tank. The air extraction component is used to extract the gas after filling. The lower end of the filling tank is provided with a lifting module. A glue injection pipe and an exhaust pipe are provided between the filling tank and the storage tank.
[0006] Furthermore, the glue storage assembly includes a power shaft, an agitator, and a glue control valve. A sealing cover is fitted onto the upper end of the glue storage tank. The power shaft is inserted into the sealing cover. The agitator is spaced along the central axis of the power shaft on its side. The upper end of the power shaft is connected to the power end of a rotary motor. The rotary motor is fixed to the sealing cover. The glue control valve is fixed between the glue injection pipes. A liquid level sensor is provided on the inner wall of the injection tank. A thermal sensor is provided inside the glue storage tank. A heating module is provided on the inner wall of the glue storage tank.
[0007] Furthermore, the air extraction assembly includes an air outlet pipe and a control valve. The air outlet pipe is located on the sealing cover. One end of the air outlet pipe is connected to the glue storage tank, and the other end of the air outlet pipe is connected to the air inlet of the air extraction module. The two ends of the exhaust pipe are respectively connected to the filling tank and the liquid storage tank. The control valve is located between the exhaust pipes.
[0008] Furthermore, the lifting module includes a hydraulic module and a sealing plate. The lower end of the filling tank has a through hole, the sealing plate is clamped at the upper end of the through hole, the hydraulic module is fixed to the lower end of the sealing plate, and the lower end of the hydraulic module is connected to the hydraulic pump through a conduit.
[0009] Furthermore, a microprocessor is provided inside the base, the thermal sensor is electrically connected to the microprocessor via wires, the heating module is electrically connected to the microprocessor via wires, and the rotary motor is electrically connected to the microprocessor via wires.
[0010] Furthermore, the liquid level sensor is electrically connected to the microprocessor via a wire, and the dispensing control valve is electrically connected to the microprocessor via a wire.
[0011] Furthermore, the air extraction module is electrically connected to the microprocessor via wires, and the control valve is electrically connected to the microprocessor via wires.
[0012] Furthermore, the hydraulic pump is electrically connected to the microprocessor via wires, and a sealing ring is provided on the edge of the sealing plate.
[0013] The beneficial effects of this utility model after adopting the above structure are as follows:
[0014] (1) By linking the power shaft, agitator and control valve in the glue storage assembly with the heating module, liquid level sensor and thermal sensor, the glue storage tank is equipped with heating and stirring functions. Heating can keep the material in a suitable fluidity, while stirring ensures that the material is mixed evenly, avoids sedimentation, and accurately controls the filling volume and filling pressure.
[0015] (2) By linking the air outlet pipe and control valve in the air intake assembly with the air intake module and control valve, before filling, the microprocessor controls the air intake pump to remove air bubbles from the material in the storage tank. After filling, the microprocessor controls the control valve and the air intake pump extracts the gas from the filling tank. Attached Figure Description
[0016] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is an exploded view of the overall structure of this utility model;
[0019] Figure 3 This is a half-section diagram of the overall structure of this utility model.
[0020] In the attached diagram: 1. Base, 2. Filling tank, 3. Glue storage tank, 4. Power shaft, 5. Agitator, 6. Glue control valve, 7. Sealing cover 1, 8. Rotary motor, 9. Heating module, 10. Air outlet pipe, 11. Control valve, 12. Hydraulic module, 13. Sealing plate. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0022] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0023] like Figure 1 As shown, a filling device for manufacturing large cast thin sheets includes a base 1, a filling tank 2, and a glue storage tank 3. The filling tank 2 and the glue storage tank 3 are fixed to the upper end of the base 1. The filling tank 2 and the glue storage tank 3 adopt a high-strength corrosion-resistant metal frame to ensure stability. A glue storage component is set in the glue storage pipe to ensure the quality of the glue. It also includes an air extraction component set between the filling tank 2 and the glue storage tank 3 to extract the gas after filling. A lifting module is provided at the lower end of the filling tank 2. A glue injection pipe and an exhaust pipe are provided between the filling tank 2 and the glue storage tank 3.
[0024] like Figure 2-3 As shown, the glue storage assembly includes a power shaft 4, an agitator 5, and a glue control valve 6. A sealing cover 7 is fitted onto the upper end of the glue storage tank 3. The power shaft 4 is inserted into the sealing cover 7. The agitator 5 is spaced along the central axis of the power shaft 4 on the side of the power shaft 4. The upper end of the power shaft 4 is connected to the power end of the rotary motor 8. The rotary motor 8 is fixed to the sealing cover 7. The glue control valve 6 is fixed between the glue injection pipes. A liquid level sensor is provided on the inner wall of the filling tank 2. A thermal sensor is provided inside the glue storage tank 3. A heating module 9 is provided on the inner wall of the glue storage tank 3.
[0025] The base 1 contains a microprocessor, a thermal sensor is electrically connected to the microprocessor via wires, a heating module 9 is electrically connected to the microprocessor via wires, a rotary motor 8 is electrically connected to the microprocessor via wires, and the storage tank has heating and stirring functions. Heating keeps the material in a suitable fluidity, while stirring ensures that the material is mixed evenly and avoids sedimentation. The microprocessor controls the dispensing valve 6 to achieve precise control of the dispensing flow rate and pressure.
[0026] like Figure 2-3 As shown, the air extraction assembly includes an air outlet pipe 10 and a control valve 11. The air outlet pipe 10 is located on the sealing cover 7. One end of the air outlet pipe 10 is connected to the glue storage tank 3, and the other end of the air outlet pipe 10 is connected to the air inlet of the air extraction module. The two ends of the exhaust pipe are connected to the filling tank 2 and the liquid storage tank, respectively. The control valve 11 is located between the exhaust pipes.
[0027] The liquid level sensor is electrically connected to the microprocessor via wires, the glue control valve 6 is electrically connected to the microprocessor via wires, the air extraction module is electrically connected to the microprocessor via wires, and the control valve 11 is electrically connected to the microprocessor via wires. Before filling, the microprocessor controls the air pump to remove air bubbles from the material in the glue storage tank 3. After filling, the microprocessor controls the control valve 11 and the air pump to extract the gas from the filling tank 2 to prevent air bubbles from affecting the quality of the cast sheet.
[0028] like Figure 2 As shown, the lifting module includes a hydraulic module 12 and a sealing plate 13. A through hole is provided at the lower end of the filling tank 2. The sealing plate 13 is clamped at the upper end of the through hole. The hydraulic module 12 is fixed to the lower end of the sealing plate 13. The lower end of the hydraulic module 12 is connected to the hydraulic pump through a conduit.
[0029] The hydraulic pump is electrically connected to the microprocessor via wires. The sealing plate 13 has a sealing ring on its edge. The microprocessor controls the hydraulic pump to lift the large cast sheet after pouring and cooling by the lifting module, thereby improving the efficiency of sheet removal after pouring and cooling.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents. In conclusion, if those skilled in the art, inspired by this description, design similar structural methods and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.
Claims
1. A filling device for making a large cast body sheet, characterized by: The application relates to a glue injection device, which comprises a base (1), a glue injection tank (2) and a glue storage tank (3), the glue injection tank (2) and the glue storage tank (3) are fixedly connected to the upper end of the base (1), a glue storage assembly is arranged in a glue storage pipe, an air extraction assembly is arranged between the glue injection tank (2) and the glue storage tank (3), the lower end of the glue injection tank (2) is provided with a lifting module, an injection pipe and an exhaust pipe are arranged between the glue injection tank (2) and the glue storage tank (3). The power shaft (4), the stirrer (5) and the glue control valve (6) in the glue storage assembly are connected with the heating module (9), the liquid level sensor and the heat-sensitive sensor, so that the quality of the glue is ensured. The air outlet pipe (10) and the control valve (11) in the air extraction assembly are connected with the air suction module and the control valve (11), so that the air after injection is extracted.
2. A device for making a large cast body sheet according to claim 1, characterized in that: The glue storage assembly comprises the power shaft (4), the stirrer (5) and the glue control valve (6), the upper end of the glue storage tank (3) is provided with a sealing cover (7), the power shaft (4) is inserted into the sealing cover (7), the stirrer (5) is arranged on the side of the power shaft (4) along the central axis of the power shaft (4), the upper end of the power shaft (4) is connected with the power end of a rotary motor (8), the rotary motor (8) is fixedly connected to the sealing cover (7), the glue control valve (6) is fixedly connected between the injection pipes, the inner wall of the glue injection tank (2) is provided with a liquid level sensor, the glue storage tank (3) is provided with a heat-sensitive sensor, and the inner wall of the glue storage tank (3) is provided with a heating module (9).
3. A device for the casting of large bodies in thin sections according to claim 2, characterised in that: The base (1) is internally provided with a microprocessor, the heat-sensitive sensor is electrically connected with the microprocessor through wires, the heating module (9) is electrically connected with the microprocessor through wires, and the rotary motor (8) is electrically connected with the microprocessor through wires.
4. A device for the casting of large bodies in thin sections according to claim 3, characterised in that: The air extraction assembly comprises the air outlet pipe (10) and the control valve (11), the air outlet pipe (10) is arranged on the sealing cover (7), one end of the air outlet pipe (10) is communicated with the glue storage tank (3), the other end of the air outlet pipe (10) is communicated with the air suction end of the air suction module, the exhaust pipe is communicated with the glue injection tank (2) and the liquid storage tank at two ends respectively, and the control valve (11) is arranged between the exhaust pipes.
5. A device for making a large cast body according to claim 4, characterized in that: The liquid level sensor is electrically connected with the microprocessor through wires, and the glue control valve (6) is electrically connected with the microprocessor through wires.
6. A device for the casting of large bodies in thin sections according to claim 5, characterised in that: The air suction module is electrically connected with the microprocessor through wires, and the control valve (11) is electrically connected with the microprocessor through wires.
7. A device for making a large cast body according to claim 1, characterized in that: The lifting module comprises a hydraulic module (12) and a sealing plate (13), the lower end of the glue injection tank (2) is provided with a through hole, the sealing plate (13) is arranged on the upper end of the through hole, the hydraulic module (12) is fixedly connected to the lower end of the sealing plate (13), and the lower end of the hydraulic module (12) is communicated with a hydraulic pump through a catheter.
8. A pouring apparatus for making large cast body sheets according to claim 7, characterized in that: The hydraulic pump is electrically connected with the microprocessor through wires, and the edge of the sealing plate (13) is provided with a sealing ring.