Stepless adjustment aluminum material processing material distribution frame

Abstract

The utility model relates to the technical field of section bar processing, in particular to a stepless adjustment aluminum material processing material distribution frame which comprises a bottom plate, two side plates arranged on the bottom plate, a plurality of transverse rollers and a plurality of vertical rollers. The device is characterized by further comprising an adjusting plate, a vertical adjusting bolt, a horizontal adjusting sliding rail arranged between the bottoms of the two side plates, a sliding block arranged on the horizontal adjusting sliding rail in a sliding mode and a horizontal adjusting bolt arranged on the sliding block, and vertical adjusting long holes are formed in the side plates. The adjusting plate penetrates through the vertical adjusting long hole from the outer side of the side plate through a vertical adjusting bolt to be locked into the adjusting plate so that the adjusting plate can be installed on the side plate in an up-down moving mode, and the transverse roller is installed on the adjusting plate to achieve stepless adjustment in the vertical direction. And the vertical roller is vertically inserted into the sliding block so as to realize stepless adjustment in the horizontal direction. The sectional material conveying device can adapt to conveying of sectional materials of various specifications and is beneficial to reducing equipment cost and inventory pressure of manufacturers.

Description

Technical Field

[0001] This utility model relates to the field of profile processing, and in particular to a material sorting rack for aluminum processing. Background Technology

[0002] During the profile processing, the profiles that have just been extruded from the extruder are not fully hardened. If they collide with each other, the surface of the profiles will be scratched or damaged, which will reduce the quality of the products. Therefore, it is necessary to use a material sorting rack to separate and transport the profiles from each other.

[0003] The applicant filed a utility model patent application with application number "202320526962.5" entitled "A Material Separating Device" on March 16, 2023. In this technical solution, a plate is provided with multiple grooves along its vertical direction, and the end of a horizontal roller is fitted into the grooves. Multiple insertion holes are arranged side-by-side at intervals on the base, and the vertical roller is vertically inserted and installed on the base through the insertion holes. However, the following technical problems exist during use: because the positions of the grooves and insertion holes are fixed, the positions of the horizontal and vertical rollers can only be adjusted in a fixed manner. The adjustability of the profile channel size formed between the horizontal and vertical rollers is poor, meaning that one device can only be used to transport a limited number of profile specifications. In actual production, profiles come in a variety of specifications. Manufacturers need to select appropriate material separators to assemble on the production line based on the specifications of the profiles. On the one hand, manufacturers need to prepare multiple material separators of different specifications, which increases the manufacturer's equipment costs and inventory pressure. On the other hand, the need to frequently disassemble and replace appropriate material separators consumes a lot of time and energy for operators and is not conducive to improving production efficiency.

[0004] Given the above-mentioned shortcomings of the existing technology, the applicant believes it is necessary to make technical improvements to provide a more flexible and widely applicable material sorting rack. Utility Model Content

[0005] The purpose of this utility model is to solve the above-mentioned problems and deficiencies, and to provide a stepless adjustable aluminum material processing and sorting rack. Through the horizontal roller and the vertical roller, stepless adjustment can be achieved in the vertical direction and the horizontal direction, respectively. This makes the adjustable size of the profile channel formed between the horizontal roller and the vertical roller in this application very flexible, so as to adapt to the conveying of profiles of various specifications, thereby reducing the manufacturer's equipment costs and inventory pressure, and helping to improve production efficiency.

[0006] The technical solution of this utility model is implemented as follows: A stepless adjustable aluminum material processing and sorting rack includes a base plate, two side plates disposed on the base plate, multiple horizontal rollers, and multiple vertical rollers. Its features include: an adjusting plate, vertical adjusting bolts, a horizontal adjusting slide rail disposed between the bottoms of the two side plates, a slider slidably disposed on the horizontal adjusting slide rail, and horizontal adjusting bolts disposed on the slider. The side plates are provided with vertical adjusting elongated holes. The adjusting plate is mounted on the side plate by the vertical adjusting bolts passing through the vertical adjusting elongated holes from the outside of the side plate, allowing the adjusting plate to move up and down. The horizontal rollers achieve stepless adjustment in the vertical direction by being mounted on the adjusting plate; the vertical rollers achieve stepless adjustment in the horizontal direction by being vertically inserted into the slider.

[0007] Furthermore, it also includes a locking screw, which passes through a vertical adjustment hole from the outside of the side plate and locks into the adjustment plate.

[0008] Furthermore, one side of the adjusting plate is provided with a threaded hole for the vertical adjusting bolt and the locking screw to be engaged, and the other side of the adjusting plate is provided with a mounting notch for the end of the horizontal roller to be installed.

[0009] Furthermore, a limiting protrusion is provided on the adjustment plate located next to the mounting notch.

[0010] The beneficial effects of this utility model are:

[0011] Firstly, this invention features vertical adjustment holes on the side plate, allowing the horizontal roller to be continuously adjusted along the height of the side plate, achieving stepless adjustment in the vertical direction. This adapts to the conveying needs of profiles of various thicknesses. Simultaneously, the vertical roller achieves stepless adjustment in the horizontal direction via a slider sliding on a horizontal adjustment rail, adapting to the conveying needs of profiles of various widths. Therefore, the height and width of the profile channel formed between the horizontal and vertical rollers in this invention can be steplessly adjusted, making it suitable for conveying profiles of various specifications. Its applicability is very wide; manufacturers only need one device to meet production needs, significantly reducing equipment costs and inventory pressure. When conveying different types of profiles, only the position of the horizontal or vertical roller needs to be adjusted, without disassembling the entire device. This greatly saves the operator's time and effort, allows for quick switching of production modes, and improves the company's production efficiency.

[0012] Secondly, the vertical adjusting bolts pass through the adjusting holes from the outside of the side plate and lock into the adjusting plate to fix the adjusting plate to the side plate. This way, the position of the adjusting plate is not affected by other parts when adjusting it up and down, the operating space is larger, and the operation is more flexible and convenient. This helps to adjust the position of the transverse roller more quickly and accurately, ensuring the smooth conveying of the profile.

[0013] In addition, during operation, the position of the adjusting plate can be adjusted first, and then the transverse roller can be installed on the adjusting plate. Since the adjusting plate is small in size and weight, it is easier to operate, further improving the flexibility and convenience of operation of this application. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0015] Figure 2 This is a schematic diagram of the structure of the adjusting plate in this utility model.

[0016] Figure 3 This is a schematic diagram of the side plate in this utility model.

[0017] Figure 4 This is a schematic diagram of the transverse roller in this utility model.

[0018] Figure 5 This is a cross-sectional structural diagram of the slider in this utility model. Detailed Implementation

[0019] To enable those skilled in the art to better understand the technical solution of this utility model, the technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0020] like Figure 1 , 3As shown, this application provides a stepless adjustable aluminum material processing and sorting rack, including a base plate 1, two side plates 2 disposed on the base plate 1, multiple horizontal rollers 3, and multiple vertical rollers 4. To achieve the purpose proposed in this application, it also includes an adjusting plate 22, a vertical adjusting bolt 23, a horizontal adjusting slide rail 11 disposed between the bottoms of the two side plates 2, a slider 12 slidably disposed on the horizontal adjusting slide rail 11, and a horizontal adjusting bolt 13 disposed on the slider 12. The side plates 2 are provided with vertical adjusting elongated holes 21. The adjusting plate 22 is locked onto the adjusting plate 22 by the vertical adjusting bolt 23 passing through the vertical adjusting elongated holes 21 from the outside of the side plate 2, so that the adjusting plate 22 is installed on the side plate 2 so as to move up and down. The horizontal rollers 3 are installed on the adjusting plate 22 to achieve stepless adjustment in the vertical direction. The vertical rollers 4 are vertically inserted into the slider 12 to achieve stepless adjustment in the horizontal direction. The vertical adjustment elongated hole 21 on the side plate 2 allows for stepless adjustment of the horizontal roller 3 in the vertical direction; the horizontal adjustment slide rail 11, slider 12, and horizontal adjustment bolt 13 allow for stepless adjustment of the vertical roller 4 in the horizontal direction. This allows for arbitrary adjustment of the size of the profile channel formed between the horizontal roller 3 and the vertical roller 4, meeting the conveying requirements of various profile specifications. There are at least two horizontal rollers 3 and two vertical rollers 4. The vertical adjustment bolt 23 and the horizontal adjustment bolt 13 are preferably adjustment bolts with handles, allowing for tool-free operation and greater convenience. Preferably, the vertical adjustment elongated hole 21 extends along the height direction of the side plate 2 from the bottom to the top, maximizing the vertical adjustment range of the horizontal roller 3 and accommodating the conveying of more profile types.

[0021] like Figure 1 As shown, it also includes locking screws 24, which pass through the vertical adjustment hole 21 from the outside of the side plate 2 and lock into the adjusting plate 22. The locking screws 24 further improve the stability of the adjusting plate 22. Preferably, one locking screw 24 is provided on each of the upper and lower sides of the vertical adjustment bolt 23. During assembly, the adjusting plate 22 can first be positioned on the side plate 2 using the vertical adjustment bolt 23 with a handle, and then the two locking screws 24 can be used to further securely lock the adjusting plate 22 onto the side plate 2, thereby making the lateral rolling 3 more stable during operation and preventing deviation.

[0022] like Figure 1 , 2 As shown, one side of the adjusting plate 22 is provided with a threaded hole 221 for the vertical adjusting bolt 23 and the locking screw 24 to be engaged, and the other side of the adjusting plate 22 is provided with a mounting notch 222 for the horizontal roller 3 to be installed. In this way, the horizontal roller 3 can be quickly installed on the adjusting plate 22 through the mounting notch 222 without tools.

[0023] like Figure 1 , 2 As shown, a limiting protrusion 223 is also provided on the adjusting plate 22 located next to the mounting notch 222. In this way, when the transverse roller 3 is mounted on the mounting notch 222, the limiting protrusion 223 can prevent the transverse roller 3 from falling off the mounting notch 222 during operation.

[0024] like Figure 1 , 4 As shown, the transverse roller 3 includes a roller section 31 and connecting sections 32 disposed at both ends of the roller section 31. The connecting sections 32 are installed in the mounting notch 222. The diameter of the connecting sections 32 is smaller than that of the roller section 31, so the mounting notch 222 can also be made smaller. Since the mounting notch 222 is opened on the adjusting plate 22, it will damage the mechanical strength of the adjusting plate 22. The smaller mounting notch 222 will cause less mechanical damage to the adjusting plate 22, thereby enabling the adjusting plate 22 to support the transverse roller 3 more stably.

[0025] like Figure 1 , 5 As shown, the horizontal adjusting slide rails 11 are two horizontally arranged side by side, and the slider 12 is provided with two corresponding sliding through holes 121 for the horizontal adjusting slide rails 11 to pass through. In this way, the two-point support formed by the two horizontally arranged horizontal adjusting slide rails 11 can prevent the slider 12 from deflecting during the sliding process, thereby ensuring the stability of the vertical roller 4 in the horizontal direction.

[0026] like Figure 1 , 5 As shown, a vertical insertion hole 122 for inserting a vertical roller 4 is provided on the slider 12 located between the two sliding through holes 121. The two sliding through holes 121 and the vertical insertion hole 122 are arranged side-by-side on the left, middle, and right sides of the slider 12, thus making full use of the space along the length of the slider 12, minimizing its height, and reducing the overall height of the material distribution rack, saving space. An adjustment hole 123 is also provided on the side of the slider 12, extending through the sliding through holes 121. A horizontal adjustment screw 13 is screwed into the adjustment hole 123 and tightened against the horizontal adjustment slide rail 11, thereby locking the position of the slider 12.

[0027] like Figure 1 As shown, the slider 12 is placed on the base plate 1. This allows the weight of the slider 12 and the vertical roller 4 to be distributed on the base plate 1, thereby reducing the load on the horizontal adjusting slide rail 11 and preventing the horizontal adjusting slide rail 11 from being bent or deformed during use, which would affect the smoothness of the slider 12's sliding.

[0028] like Figure 1As shown, an adjustment clearance position 14 is also provided on the base plate 1 located next to the horizontal adjustment slide rail 11. This provides more ample operating space for turning the horizontal adjustment bolt 13 and moving the adjustment block 12, and on the other hand, it can save material for the base plate 1, which helps to reduce its production cost.

[0029] like Figure 1 , 3 As shown, the bottom of the side plate 2 is provided with insertion holes 25 for the horizontal adjustment slide rail 11 to be inserted. The two ends of the horizontal adjustment slide rail 11 are respectively provided with threaded holes (not shown in the figure). Thus, during assembly, the two ends of the horizontal adjustment slide rail 11 are inserted into the insertion holes 25, and then locked into the threaded holes at both ends of the horizontal adjustment slide rail 11 with locking screws, thereby conveniently and quickly assembling the horizontal adjustment slide rail 11 onto the side plate 2.

Claims

1. A continuously adjustable aluminum material processing distribution rack, comprising a bottom plate (1), two side plates (2) arranged on the bottom plate (1), a plurality of horizontal rollers (3), and a plurality of vertical rollers (4), characterized in that: It also includes the adjusting plate (22), the vertical adjusting bolt (23), the horizontal adjusting slide rail (11) arranged between the bottom of the two side plates (2), the sliding block (12) arranged on the horizontal adjusting slide rail (11), the horizontal adjusting bolt (13) arranged on the sliding block (12), the vertical adjusting long hole (21) arranged on the side plate (2), the adjusting plate (22) is locked into the adjusting plate (22) from the outside of the side plate (2) through the vertical adjusting long hole (21) to make the adjusting plate (22) move up and down on the side plate (2), the transverse roller (3) is realized stepless adjustment in the vertical direction by being arranged on the adjusting plate (22), and the vertical roller (4) is realized stepless adjustment in the horizontal direction by being arranged on the sliding block (12).

2. The continuously adjustable aluminum material processing distribution rack of claim 1, wherein: It also includes the locking screw (24), which is locked into the adjusting plate (22) from the outside of the side plate (2) through the vertical adjusting long hole (21).

3. The continuously adjustable aluminum material processing distribution rack of claim 2, wherein: One side of the adjusting plate (22) is provided with a threaded hole (221) for locking the vertical adjusting bolt (23) and the locking screw (24), and the other side of the adjusting plate (22) is provided with a hanging gap (222) for mounting the end of the transverse roller (3).

4. The continuously adjustable aluminum material processing distribution rack of claim 3, wherein: The adjusting plate (22) is also provided with a limiting protrusion (223) beside the hanging gap (222).

5. The continuously adjustable aluminum material handling distribution rack of claim 4, wherein: The transverse roller (3) includes a roller part (31) and a connecting part (32) arranged at both ends of the roller part (31); the connecting part (32) is arranged in the hanging gap (222).

6. The continuously adjustable aluminum material handling distribution rack of claim 1, wherein: The horizontal adjusting slide rail (11) is arranged horizontally and side by side, and the sliding block (12) is correspondingly provided with two sliding through holes (121) for the horizontal adjusting slide rail (11) to pass through.

7. The continuously adjustable aluminum material handling distribution rack of claim 6, wherein: The sliding block (12) is provided with a vertical insertion hole (122) for inserting the vertical roller (4) between the two sliding through holes (121).

8. The continuously adjustable aluminum material handling distribution rack of claim 1, wherein: The sliding block (12) is placed on the bottom plate (1).

9. The continuously adjustable aluminum material handling distribution rack of claim 1, wherein: The bottom plate (1) is also provided with an adjusting avoiding position (14) beside the horizontal adjusting slide rail (11).

10. The continuously adjustable aluminum material handling distribution rack of claim 1, wherein: The bottom of the side plate (2) is provided with an insertion hole (25) for inserting the horizontal adjusting slide rail (11).

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