Reinforcing steel bar correcting device for geotechnical engineering

Abstract

The utility model relates to the technical field of geotechnical engineering steel bar correction, in particular to a geotechnical engineering steel bar correction device which comprises a correction table, a supporting frame is installed at the top of the correction table, a fixed wheel set and a movable wheel set are installed in the supporting frame, and the movable wheel set and the fixed wheel set are oppositely arranged up and down and form a correction channel; the fixed wheel set is located on the lower portion and driven by the first driving unit to rotate. The movable wheel set is located on the upper portion and driven by the second driving unit to be adjusted in a lifting mode. In the straightening treatment process, the reinforcing steel bars are input along a straightening channel formed between the movable wheel set and the fixed wheel set, and are guided and conveyed under the control of the first driving unit, so that the reinforcing steel bars are straightened through the fixed wheel set and the movable wheel set. In the process, the movable wheel set and the fixed wheel set can guarantee rolling type clamping and guiding of the reinforcing steel bars, so that the reinforcing steel bars are not prone to running, and the correcting effect of the reinforcing steel bars is guaranteed.

Description

Technical Field

[0001] This application relates to the field of rebar straightening technology in geotechnical engineering, and in particular to a rebar straightening device for geotechnical engineering. Background Technology

[0002] In geotechnical construction, a large amount of steel bars are needed. During transportation, most of the steel bars will bend in the middle. These bent steel bars cannot be used directly and need to be straightened using steel bar straightening devices.

[0003] Chinese utility model patent with publication number CN214391735U discloses a steel bar straightening device for geotechnical engineering, which includes an inverted U-shaped bracket, a bearing seat 1, a track wheel 1, a bearing seat 2, a track wheel 2, a bearing seat 3, a track wheel 3, a hydraulic jack, a transmission roller, a dual-axis motor, a connector, a driving wheel, a driven wheel, a transmission belt, and a mounting base plate.

[0004] In the aforementioned existing technical solution, only three-point positioning and correction are achieved using track roller one, track roller two, and track roller three. However, in actual operation, this correction method is prone to movement because the reinforcing bar is not stably positioned at track roller two and track roller three, resulting in a poor correction effect. Therefore, further improvements are needed. Utility Model Content

[0005] In order to prevent the steel bars from shifting during the straightening process and thus ensure the straightening effect, this application provides a steel bar straightening device for geotechnical engineering.

[0006] The technical solution of the rebar straightening device for geotechnical engineering provided in this application is as follows:

[0007] A rebar straightening device for geotechnical engineering includes a straightening platform. A support frame is installed on the top of the straightening platform. A fixed wheel set and a movable wheel set are installed inside the support frame. The movable wheel set and the fixed wheel set are arranged vertically opposite each other to form a straightening channel. The fixed wheel set is located below and is driven to rotate by a first drive unit. The movable wheel set is located above and is driven to lift and adjust by a second drive unit.

[0008] By adopting the above technical solution, before the straightening process, the movable wheel set is first adjusted up and down according to the size of the rebar to be straightened, based on the size of the rebar to be straightened, so as to adjust the size of the straightening channel accordingly. During the straightening process, the rebar is input along the straightening channel formed between the movable and fixed wheel sets, and guided by the first drive unit to straighten the rebar through the fixed and movable wheel sets. In this process, the movable and fixed wheel sets can ensure the rolling clamping and guiding of the rebar, making it less likely for the rebar to run away, thereby ensuring the straightening effect.

[0009] Optionally, the first drive unit includes a first motor; the two sides of the fixed wheel set are respectively rotatably inserted into the two sides of the support frame, and two adjacent rollers in the fixed wheel set are linked by a sprocket and chain, and the first motor is used to drive any one of the rollers in the movable wheel set to rotate.

[0010] By adopting the above technical solution, during the working process, the first motor drives one roller in the movable wheel group to rotate, and under the transmission of the sprocket and chain, it synchronously drives all rollers in the movable wheel group to rotate synchronously.

[0011] Optionally, the two sides of the movable wheel assembly are rotatably connected to two side plates, and the two side plates are slidably mounted on both sides of the support frame in a vertical direction; the second drive unit includes a second motor, which drives the movable wheel assembly to adjust up and down through a vertically arranged ball screw pair.

[0012] Optionally, a first brush is installed below the fixed wheel assembly, and a second brush is installed above the movable wheel assembly, with the first brush bristles and the second brush bristles extending to the wheel surfaces of the fixed wheel assembly and the movable wheel assembly, respectively.

[0013] By adopting the above technical solution, as the steel bar straightening is guided, the first brush bristles and the second brush bristles can clean the surfaces of the fixed wheel set and the movable wheel set respectively.

[0014] Optionally, the straightening table has a first mounting port below the fixed wheel assembly, and the first mounting port is through-hole; the first brush is pluggable and detachable in the first mounting port, and the first brush and the straightening table are detachably installed.

[0015] By adopting the above technical solution, since the first brush and the straightening table are detachably installed, the first brush can be replaced according to the specific usage situation.

[0016] Optionally, the top of the support frame has a second mounting opening, and the second mounting opening is through-hole; the second brush is pluggable and detachable and installed in the second mounting opening; both sides of the second brush are formed with support flanges, which support the outer periphery of the second mounting opening; the second brush and the support frame are detachably installed, and the second brush can be adjusted up and down.

[0017] By adopting the above technical solution, on the one hand, the second brush can be adjusted up and down according to the position of the movable wheel assembly during actual use. On the other hand, the second brush can be replaced according to specific usage conditions.

[0018] Optionally, both sides of the support flange are threadedly connected to the top of the support frame via adjusting bolts; the top of the support frame has guide grooves on both sides of the length of the second mounting opening, the guide grooves being stepped grooves that extend through the top of the support frame; guide rods are provided at the bottom of the support flanges on both sides of the second brush, the guide rods being slidably inserted into small holes in the guide grooves; a pre-tension spring is sleeved on the guide rod, and the bottom of the pre-tension spring is supported on the stepped surface in the guide groove.

[0019] By adopting the above technical solution, during the adjustment process, the second brush can be adjusted up and down by tightening or loosening the adjusting bolt under the action of the pre-tightening spring.

[0020] Optionally, the rollers in both the fixed and movable wheel sets have an arc-shaped notch formed in the middle.

[0021] By adopting the above technical solution, during the correction process, the rollers in the fixed wheel group and the movable wheel group can use the arc-shaped notch to clamp and limit the steel bar, making it less likely to run away, and thus better ensuring the stability of the correction.

[0022] In summary, this application includes at least one of the following beneficial technical effects:

[0023] 1. During the straightening process of the reinforcing bars, the movable wheel set and the fixed wheel set can ensure the rolling clamping and guiding of the reinforcing bars, making it difficult for the reinforcing bars to run, thereby ensuring the straightening effect; in addition, before the straightening process, the movable wheel set is first adjusted up and down according to the size of the reinforcing bars to be straightened, so as to adjust the size of the straightening channel accordingly.

[0024] 2. During operation, the first motor drives one roller in the movable wheel assembly to rotate, and under the transmission of the sprocket and chain, it synchronously drives all the rollers in the movable wheel assembly to rotate synchronously.

[0025] 3. As the reinforcing bars are guided, the first and second brushes can clean the surfaces of the fixed and movable wheel sets respectively. Attached Figure Description

[0026] Figure 1 This is a front view of a steel bar straightening device for geotechnical engineering according to this application.

[0027] Figure 2 This is a perspective view of a steel bar straightening device for geotechnical engineering according to this application.

[0028] Figure 3 This is to demonstrate the specific installation method of the first brush.

[0029] Figure 4 This is to demonstrate the specific installation method of the second brush.

[0030] Explanation of reference numerals in the attached figures:

[0031] 1. Correction table; 2. Support frame; 21. Slide groove; 22. Slider; 3. Fixed wheel assembly; 4. Movable wheel assembly; 41. Side plate; 5. First drive unit; 51. First motor; 52. Sprocket; 53. Chain; 6. Second drive unit; 61. Second motor; 62. Ball screw pair; 7. First brush; 71. First mounting port; 72. Screw; 8. Second brush; 81. Second mounting port; 82. Adjusting bolt; 83. Guide groove; 84. Guide rod; 85. Preload spring; 9. Support flange. Detailed Implementation

[0032] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0033] This application discloses a rebar straightening device for geotechnical engineering.

[0034] Reference Figure 1 A rebar straightening device for geotechnical engineering includes a straightening platform 1, a support frame 2 installed on the top of the straightening platform 1, a fixed wheel set 3 and a movable wheel set 4 installed inside the support frame 2, the movable wheel set 4 and the fixed wheel set 3 are arranged vertically opposite to each other to form a straightening channel, and the fixed wheel set 3 is located below and is driven to rotate by a first drive unit 5; the movable wheel set 4 is located above and is driven to lift and adjust by a second drive unit 6.

[0035] Before the straightening process, the movable wheel set 4 is first adjusted up and down according to the size of the rebar to be straightened, using the second drive unit 6 to adjust the size of the straightening channel accordingly. During the straightening process, the rebar is input along the straightening channel formed between the movable wheel set 4 and the fixed wheel set 3, and guided by the first drive unit 5, so that the rebar is straightened by the fixed wheel set 3 and the movable wheel set 4. In this process, the movable wheel set 4 and the fixed wheel set 3 can ensure the rolling clamping and guiding of the rebar, making it less likely for the rebar to run away, thereby ensuring the straightening effect.

[0036] In this embodiment, the rollers in both the fixed wheel set 3 and the movable wheel set 4 have arc-shaped notches formed in the middle. During the straightening process, the rollers in the fixed wheel set 3 and the movable wheel set 4 can use the arc-shaped notches to clamp and limit the steel bars, making them less prone to slippage and better ensuring the stability of the straightening process.

[0037] Reference Figure 2Specifically, in this embodiment, the first drive unit 5 includes a first motor 51; wherein, the two sides of the fixed wheel set 3 are respectively rotatably inserted into the two sides of the support frame 2, and the rotating shaft of the right side of the fixed wheel set 3 extends outside the support frame 2. Adjacent rollers in the fixed wheel set 3 are linked by a sprocket 52 and a chain 53. The first motor 51 is fixedly installed on the top of the straightening table 1 and connected to the rotating shaft of the first roller via a reducer. During operation, the first motor 51 drives the first roller in the movable wheel set 4 to rotate, and under the transmission of the sprocket 52 and chain 53, synchronously drives all rollers in the movable wheel set 4 to rotate synchronously.

[0038] Reference Figure 1 and Figure 2 Specifically, in this embodiment, the two sides of the movable wheel assembly 4 are rotatably connected to two side plates 41. The support frame 2 has vertically extending grooves 21 on both sides, with sliders 22 slidably installed within the grooves 21. The side plates 41 on both sides are fixedly connected to the sliders 22 on both sides, allowing the movable wheel assembly 4 to be vertically slidably installed on the support frame 2.

[0039] Reference Figure 1 and Figure 2 The second drive unit 6 includes a second motor 61. A ball screw assembly 62 is mounted on the side of the support frame 2. The screw in the ball screw assembly 62 is vertically rotatable. The nut in the ball screw assembly 62 is fixedly connected to the slider 22 in the side plate 41 on the same side. The second motor 61 is fixedly mounted on the support frame 2 and faces downward. The second motor 61 is connected to the top of the screw in the ball screw assembly 62 through a reducer, so that the second motor 61 drives the movable wheel assembly 4 to adjust up and down through the ball screw assembly 62.

[0040] Due to the influence of the geotechnical engineering construction environment, the surface of the reinforcing bars is prone to adhering with some soil. In the actual straightening process, some soil can easily adhere to the surface of the movable wheel set 4 and the fixed wheel set 3, which can affect subsequent straightening treatment.

[0041] Reference Figure 1 In this embodiment, a first brush 7 is installed below the fixed wheel assembly 3, and a second brush 8 is installed above the movable wheel assembly 4. The first brush 7 and the second brush 8 are arranged vertically opposite each other, and the bristles of the first brush 7 and the second brush 8 extend to the wheel surfaces of the fixed wheel assembly 3 and the movable wheel assembly 4, respectively. As the rebar is guided, the bristles of the first brush 7 and the second brush 8 can clean the surfaces of the fixed wheel assembly 3 and the movable wheel assembly 4, respectively.

[0042] Reference Figure 3Specifically, in this embodiment, the correction table 1 has a first mounting port 71 below the fixed wheel assembly 3, and the first mounting port 71 is through-hole; the first brush 7 is pluggable and detachable and installed in the first mounting port 71, and both sides of the first brush 7 are formed with support flanges 9, which support the outer periphery of the first mounting port 71 and are fixedly connected to the bottom of the correction table 1 by screws 72, so as to realize the detachable installation of the first brush 7.

[0043] Reference Figure 4 Specifically, in this embodiment, the top of the support frame 2 has a second mounting opening 81, which is through-hole shaped. The second brush 8 is pluggably installed in the second mounting opening 81. Both sides of the second brush 8 are formed with support flanges 9, which support the outer periphery of the second mounting opening 81. The second brush 8 is detachably installed from the support frame 2, and the second brush 8 can be adjusted up and down.

[0044] Specifically, both sides of the support flange 9 are threaded to the top of the support frame 2 via adjusting bolts 82. Guide grooves 83, which are stepped grooves, are provided on both sides of the length of the second mounting opening 81 on the top of the support frame 2, extending through the top of the support frame 2. Correspondingly, guide rods 84 are provided at the bottom of the support flanges 9 on both sides of the second brush 8, and the guide rods 84 are slidably inserted into small holes in the guide grooves 83. Pre-tension springs 85 are fitted onto the guide rods 84, and the bottom of the pre-tension springs 85 is supported on the stepped surface in the guide grooves 83.

[0045] In actual use, the second brush 8 can be adjusted up and down according to the position of the movable wheel assembly 4. During the adjustment process, the second brush 8 is adjusted up and down by tightening or loosening the adjusting bolt 82 under the action of the preload spring 85.

[0046] The implementation principle is as follows: Before the straightening process, the movable wheel set 4 is adjusted up and down according to the size of the rebar to be straightened, based on the size of the rebar to be straightened, so as to adjust the size of the straightening channel accordingly. During the straightening process, the rebar is input along the straightening channel formed between the movable wheel set 4 and the fixed wheel set 3, and guided by the first drive unit 5, so that the rebar is straightened by the fixed wheel set 3 and the movable wheel set 4. In this process, the movable wheel set 4 and the fixed wheel set 3 can ensure the rolling clamping and guiding of the rebar, making it difficult for the rebar to run away, thereby ensuring the straightening effect.

[0047] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A device for straightening reinforcing bars for geotechnical engineering, characterised in that: The application relates to a rectifying table, which comprises a rectifying table (1), a support frame (2) mounted on the top of the rectifying table (1), a fixed wheel group (3) and a movable wheel group (4) mounted in the support frame (2), the movable wheel group (4) being arranged oppositely above and below the fixed wheel group (3) and forming a rectifying channel, the fixed wheel group (3) being arranged below and being driven to rotate by a first driving unit (5), and the movable wheel group (4) being arranged above and being driven to adjust up and down by a second driving unit (6).

2. A reinforcing bar straightening device for geotechnical engineering according to claim 1, characterised in that: The first driving unit (5) comprises a first motor (51), the fixed wheel group (3) is rotatably inserted into the two sides of the support frame (2), the adjacent two rollers in the fixed wheel group (3) are connected through a chain wheel (52) and a chain (53), and the first motor (51) is used for driving any one roller in the movable wheel group (4) to rotate.

3. A reinforcing bar straightening device for geotechnical engineering according to claim 1, characterised in that: The two sides of the movable wheel group (4) are rotatably connected to two side plates (41), the two side plates (41) are respectively arranged on the two sides of the support frame (2) in a vertical sliding mode, the second driving unit (6) comprises a second motor (61), and the second motor (61) drives the movable wheel group (4) to adjust up and down through a vertically arranged ball screw pair (62).

4. A device for straightening reinforcing bars for geotechnical engineering according to claim 1, characterized in that: A first brush (7) is arranged below the fixed wheel group (3), a second brush (8) is arranged above the movable wheel group (4), and the first brush (7) and the second brush (8) respectively extend to the wheel surface of the fixed wheel group (3) and the movable wheel group (4).

5. A device for straightening reinforcing bars for geotechnical engineering according to claim 4, characterized in that: A first mounting hole (71) is arranged below the fixed wheel group (3) of the rectifying table (1) in a penetrating mode, the first brush (7) is pluggably mounted in the first mounting hole (71), and the first brush (7) and the rectifying table (1) are detachably mounted.

6. A device for straightening reinforcing bars for geotechnical engineering according to claim 4, characterized in that: A second mounting hole (81) is arranged on the top of the support frame (2) in a penetrating mode, the second brush (8) is pluggably mounted in the second mounting hole (81), support flanges (9) are formed on the two sides of the second brush (8), the support flanges (9) are supported on the outer periphery of the second mounting hole (81), the second brush (8) and the support frame (2) are detachably mounted, and the second brush (8) can be adjusted up and down.

7. A device for straightening reinforcing bars for geotechnical engineering according to claim 6, characterized in that: The two sides of the support flanges (9) are threadedly connected to the top of the support frame (2) through adjusting bolts (82), guide grooves (83) are arranged on the two sides of the length of the second mounting hole (81) on the top of the support frame (2) in a stepped mode and penetratingly on the top of the support frame (2), guide rods (84) are arranged on the bottoms of the support flanges (9) on the two sides of the second brush (8), the guide rods (84) are slidingly inserted into the small holes in the guide grooves (83), pre-tightening springs (85) are sleeved on the guide rods (84), and the bottoms of the pre-tightening springs (85) are supported on the stepped surfaces in the guide grooves (83).

8. A device for straightening reinforcing bars for geotechnical engineering according to claim 1, characterized in that: Arc-shaped notches are formed in the middle portions of the rollers in the fixed wheel group (3) and the movable wheel group (4).

Images