Double-station disc mold closing mechanism

Abstract

The utility model relates to a double-station disc mold closing mechanism which comprises a working table, a lower mold closing plate is installed on the working table, and an upper mold closing plate is installed on the lower mold closing plate through a supporting column. A hydraulic motor is installed in the middle of the lower die assembly plate, a rotary gear set is installed on the hydraulic motor, and a double-station disc is installed on the upper portion of the rotary gear set. And a cooling aluminum plate is mounted on the double-station disc. A mold closing hydraulic cylinder is mounted in the middle of the upper mold closing plate, and a mold closing plate is mounted at the lower part of the mold closing hydraulic cylinder; guide rods are arranged on the two sides of the mold closing plate and both penetrate through the upper mold closing plate. According to the utility model, by adopting a double-station disc rotating structure, the time for completing a mold closing and opening process can be greatly shortened, and the working efficiency is effectively improved.

Description

Technical Field

[0001] This utility model belongs to the field of casting technology, specifically relating to a dual-station disc mold closing mechanism. Background Technology

[0002] In precision casting, wax injection machines are used to manufacture wax models. The mold closing mechanism is one of the core components of the wax injection machine, primarily responsible for opening and closing the mold. Existing wax injection machine mold closing mechanisms operate by completing all mold opening and closing processes step-by-step at a single station, which is time-consuming and inefficient, far from meeting the needs of modern enterprises. Therefore, in actual production, it is necessary to provide a dual-station disc mold closing mechanism to solve the aforementioned problems. Utility Model Content

[0003] The purpose of this utility model is to provide a dual-station disc mold closing mechanism, so as to shorten the process time of completing a mold closing and opening process, effectively improve work efficiency, and accurately find the zero point of the working position to ensure the positioning accuracy of the disc.

[0004] To achieve the above objectives, the technical solution of this utility model is as follows.

[0005] A dual-station disc mold closing mechanism includes a worktable, on which a lower closing template is mounted, and an upper closing template is mounted on the lower closing template via a support column; a hydraulic motor is mounted in the middle of the lower closing template, a rotary gear set is mounted on the hydraulic motor, and a dual-station disc is mounted on the upper part of the rotary gear set; a cooling aluminum plate is mounted on the dual-station disc.

[0006] Furthermore, a mold-closing hydraulic cylinder is installed in the middle of the upper mold-closing template, and a mold-closing template is installed below the mold-closing hydraulic cylinder; guide rods are provided on both sides of the mold-closing template, and the guide rods are all set through the upper mold-closing template.

[0007] Furthermore, an opening mechanism is provided on one side of the upper closing template. The opening mechanism includes an opening hydraulic cylinder, an opening template, and a detection switch. The opening hydraulic cylinder is located on one side of the upper closing template, the opening template is located at the lower part of the opening hydraulic cylinder, and the detection switch is located on the fixing plate of the opening hydraulic cylinder.

[0008] Furthermore, a limiting hydraulic cylinder is provided on the left side of the lower closing template.

[0009] Furthermore, a top mold hydraulic cylinder is provided on the right side of the lower mold plate.

[0010] Furthermore, the lower part of the dual-station disc is provided with two rotation limit blocks, and the position of the lower closing template is provided with a hydraulic buffer.

[0011] The beneficial effects of this utility model are as follows:

[0012] 1) In the dual-station disc mold closing mechanism of this utility model, by adopting a dual-station disc rotation structure, the time for completing a mold closing and opening process can be greatly shortened, effectively improving work efficiency.

[0013] 2) In the dual-station disc mold closing mechanism of this utility model, the detection switch, the rotation limit block, the hydraulic buffer, and the limit hydraulic cylinder can help the disc accurately find the zero point of the working position, thus ensuring the positioning accuracy of the disc. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the device structure used in the embodiments of this utility model.

[0015] Figure 2 This is a schematic diagram of the gear assembly installation structure used in the embodiments of this utility model.

[0016] Figure 3 This is a schematic diagram of the installation structure of the limiting block used in the embodiments of this utility model.

[0017] The markings in the diagram are as follows: 1. Workbench; 2. Lower closing template; 3. Support column; 4. Upper closing template; 5. Mold closing hydraulic cylinder; 6. Closing template; 7. Guide rod; 8. Mold opening hydraulic cylinder; 9. Mold opening template; 10. Cooling aluminum plate; 11. Dual-station disc; 12. Limiting hydraulic cylinder; 13. Hydraulic motor; 14. Top mold hydraulic cylinder; 15. Rotary gear set; 16. Rotary limit block; 17. Hydraulic buffer; 18. Detection switch. Detailed Implementation

[0018] The specific embodiments of this utility model are described below with reference to the accompanying drawings and examples, so as to better understand this utility model.

[0019] like Figures 1 to 3 The dual-station disc mold-closing mechanism shown includes a worktable 1, on which a lower mold-closing template 2 is mounted. An upper mold-closing template 4 is mounted on the lower mold-closing template 2 via a support column 3. A hydraulic motor 13 is mounted in the middle of the lower mold-closing template 2, and a rotating gear set 15 is mounted on the hydraulic motor 13. A dual-station disc 11 is mounted on the rotating gear set 15. A cooling aluminum plate 10 is mounted on the dual-station disc 11. A mold-closing hydraulic cylinder 5 is mounted in the middle of the upper mold-closing template 4, and a mold-closing template 6 is mounted below the mold-closing hydraulic cylinder 5. Guide rods 7 are provided on both sides of the mold-closing template 6, and the guide rods 7 pass through the upper mold-closing template 4. A mold-opening hydraulic cylinder 8 is provided on one side of the upper mold-closing template 4, and an opening template 9 is provided below the mold-opening hydraulic cylinder 8. A limiting hydraulic cylinder 12 is provided on the left side of the lower mold-closing template 2. A top mold hydraulic cylinder 14 is provided on the right side of the lower mold-closing template 2. A rotation limiting block 16 is provided at the bottom of the dual-station disc 11, and a hydraulic buffer 17 is provided on the lower mold-closing template. A detection switch 18 is provided on the fixing plate of the mold-opening hydraulic cylinder 8.

[0020] The dual-station disc mold-closing mechanism of this utility model includes a worktable 1 and a disc mechanism mounted on the worktable. The disc mechanism includes a disc, a mold-closing device, a mold-opening device, a drive device, and a control system. The upper mold-closing plate 2 and the lower mold-closing plate 4 are connected together by three support columns 3. The lower mold-closing plate 2 is fixed to the worktable 1 with a set of screws to form a stable frame. The mold-closing hydraulic cylinder 5 is fixed to the upper mold-closing plate 4, and the cylinder rod shaft end is fixed to the mold-closing plate 6. The mold-closing plate 6 is equipped with a guide rod 7 to ensure the stability of the hydraulic cylinder's up-and-down movement accuracy. Both the mold-closing plate 6 and the cooling aluminum plate 10 have ice water channels and interfaces to cool the mold and shorten the holding pressure time. The cooling aluminum plate has T-slot holes for mold fixing and installation. The mold-opening hydraulic cylinder 8 is fixed to the upper mold-closing plate 4, and the cylinder rod shaft end is equipped with the mold-opening plate 9. The mold-opening plate 9 is equipped with a guide rod 7 to ensure the accuracy of the mold-opening movement. The top mold hydraulic cylinder 14 is fixed to the lower mold-closing plate 2. When the disc rotates to the mold opening station, the top mold moves after mold opening, making it easier to remove the wax part. The dual-station disc is mounted on a support column, which has a gear from a rotating gear set. The support column provides a fulcrum for the disc's rotation, and two cooling aluminum plates are mounted on the disc. After the mold closing process is completed at the mold closing station, the disc rotates to the mold opening station for mold opening via control commands, while the mold closing station can also perform mold closing. The hydraulic motor 13 is fixed to the lower mold closing plate 2, with a gear fixed to its shaft end. The hydraulic motor pump provides the power source for the disc, causing it to rotate. The initial rotation is rapid. Before reaching the next station, a detection switch 18 detects the rotation. If detected, the electrical control system issues a command to decelerate the disc, running it slowly until the rotation limit block hits the hydraulic buffer, mechanically limiting the rotation without causing a rebound, thus forcibly stopping the disc. A detection switch 18 is also installed on the rotary limit block 16. When the switch detects that the disc has rotated into position, the electrical control system issues a command, the limit cylinder rod extends and inserts into the positioning hole of the disc, the disc completes the positioning and then performs the mold opening and closing action. This series of mechanical, electrical and hydraulic controls makes the entire mechanism more stable and more precise.

[0021] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications are also considered to be within the protection scope of this utility model.

Claims

1. A two-station disc closing mechanism comprising a table (1), characterized in that: The workbench (1) is provided with a lower clamp plate (2), the lower clamp plate (2) is provided with an upper clamp plate (4) by a support (3), a hydraulic motor (13) is installed in the middle of the lower clamp plate (2), a rotating gear set (15) is installed on the hydraulic motor (13), and a double-station disc (11) is installed on the upper part of the rotating gear set (15); the double-station disc (11) is provided with a cooling aluminum plate (10).

2. The dual station disc mold closing mechanism of claim 1 wherein: The middle of the upper clamp plate (4) is provided with a clamping hydraulic cylinder (5), the lower part of the clamping hydraulic cylinder (5) is provided with a clamping plate (6), and the clamping plate (6) is provided with a guide rod (7) on both sides; the guide rod (7) penetrates through the upper clamp plate (4).

3. The dual station disc mold closing mechanism of claim 1 wherein: One side of the upper clamp plate (4) is provided with a mold opening mechanism, the mold opening mechanism comprises a mold opening hydraulic cylinder (8), a mold opening plate (9) and a detection switch (18), the mold opening hydraulic cylinder (8) is arranged on one side of the upper clamp plate (4), the mold opening plate (9) is arranged at the lower part of the mold opening hydraulic cylinder (8), and the detection switch (18) is arranged on the fixed plate of the mold opening hydraulic cylinder (8).

4. The dual station disc mold closing mechanism of claim 1 wherein: The left side of the lower clamp plate (2) is provided with a limiting hydraulic cylinder (12).

5. The dual station disc mold closing mechanism of claim 1 wherein: The right side of the lower clamp plate (2) is provided with a mold opening hydraulic cylinder (14).

6. The dual station disc mold closing mechanism of claim 1 wherein: The lower part of the double-station disc (11) is provided with two rotating limiting blocks (16), and the lower clamp plate (2) is provided with two hydraulic buffers (17).

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