Full-automatic saw blade flash butt welding machine

Abstract

The utility model discloses a full-automatic saw blade flash butt welding machine in the field of saw blade flash butt welding machines, which comprises a first pressing component, a first sliding component, a cam mechanism, a second pressing component, a second sliding component and a driving mechanism, wherein the first pressing component, the first sliding component and the cam mechanism are assembled on one side of a rack, and the second pressing component, the second sliding component and the driving mechanism are assembled on the other side of the rack. The first driving part is connected with the first pressing plate and drives the first pressing plate to do lifting motion and press the saw blade on one side, the second driving part is connected with the second pressing plate and drives the second pressing plate to do lifting motion and press the saw blade on the other side, and the cam mechanism is assembled on one side of the first sliding assembly and connected with the first sliding assembly. The driving mechanism is assembled on one side of the second sliding assembly and connected with the second sliding assembly so as to drive the second pressing assembly to move, the pre-pressing air cylinder pushes the movable side saw blade to move towards the fixed side saw blade and exerts pre-pressing force, the upsetting air cylinder drives the jacking block to move, and the pre-pressing force is increased suddenly. Therefore, the best welding effect is achieved.

Description

Technical Field

[0001] This utility model relates to the technical field of flash butt welding machines for saw blades, specifically a fully automatic flash butt welding machine for saw blades. Background Technology

[0002] Currently, welding machines used for welding ring saw blades on the market require clamping the two saw blades together before welding. However, the clamping mechanisms used in these machines are all open-type, which have poor reliability in clamping the saw blades. As a result, the saw blades are prone to displacement during welding, leading to poor bonding at the weld joint. Furthermore, current welding machines cannot effectively press the two saw blades together tightly, resulting in poor bonding at the weld joint after welding.

[0003] However, existing saw blade flash butt welding machines have problems with interface displacement during the welding process, and the welding pre-pressure is not appropriate. The interface is statically welded, resulting in poor saw blade butt welding effect. Utility Model Content

[0004] In order to overcome the shortcomings of existing technical solutions, this utility model provides a fully automatic saw blade flash butt welding machine, which can effectively solve the technical problems of joint displacement during welding, inappropriate welding pre-pressure, and static welding of joints, resulting in poor saw blade butt welding effect.

[0005] The technical solution adopted by this utility model to solve its technical problem is: a fully automatic saw blade flash welding machine, including a frame, a first pressing component, a first sliding component and a cam mechanism are mounted on one side of the frame, the first pressing component is slidably mounted on the frame through the first sliding component, the first pressing component includes a first electrode plate, a first driving component and a first pressure plate, there is a gap between the first pressure plate and the first electrode plate to form a first placement groove for placing the saw blade, the first driving component is connected to the first pressure plate and drives the first pressure plate to move up and down, and the cam mechanism is mounted on one side of the first sliding component and connected to it to drive the first pressing component to move;

[0006] The other side of the frame is equipped with a second clamping assembly, a second sliding assembly, and a driving mechanism. The second clamping assembly is slidably mounted on the frame via the second sliding assembly. The second clamping assembly includes a second electrode plate, a second driving member, and a second pressure plate. There is a gap between the second pressure plate and the second electrode plate to form a second placement groove for placing the saw blade. The second driving member is connected to the second pressure plate and drives the second pressure plate to move up and down. The driving mechanism is mounted on one side of the second sliding assembly and connected to it to drive the second clamping assembly to move.

[0007] Furthermore, the frame is internally equipped with two guide rods for sliding connection with the first sliding assembly and the second sliding assembly, and the two guide rods are spaced apart and arranged parallel to each other.

[0008] Furthermore, the first sliding assembly includes a first sliding seat and a first linear bearing seat. The first sliding seat slides in cooperation with the guide rod through the first linear bearing seat. The first electrode plate is mounted on one side of the first sliding seat, and a first mounting seat for mounting the first driving component is mounted on the other side of the first sliding seat. A first air blowing assembly is mounted on one side of the first mounting seat.

[0009] Furthermore, the second sliding assembly includes a second sliding seat and a second linear bearing seat. The second sliding seat is slidably engaged with the guide rod via the second linear bearing seat. The second electrode plate is mounted on one side of the second sliding seat, and a second mounting seat for mounting the second drive component is mounted on the other side of the second sliding seat. A second air blowing assembly is mounted on one side of the second mounting seat.

[0010] Furthermore, the frame is equipped with a support frame, an infrared temperature measuring component is installed on the side of the support frame near the first and second clamping components, and an LED light and a touch control screen are installed on one side of the support frame.

[0011] Furthermore, the driving mechanism includes a pre-pressing component and an upsetting component. The upsetting component includes a pushing body, a connecting plate, a top block, and a pushing block. One end of the top block is rotatably connected to the connecting plate, and the other end of the top block is rotatably connected to the pushing block. The telescopic end of the pushing body is connected to the connecting plate to drive the top block to push the pushing block to move, and cause the pushing block to push the second sliding component to move.

[0012] Furthermore, the pre-pressing component includes a pusher, a movable plate, and a set of connecting side plates. The two ends of the connecting side plates are respectively fitted onto the movable plate and the push block. The pusher is connected to the movable plate to drive the movable plate to push the push block to move, and the push block pushes the second sliding component to move.

[0013] Furthermore, the cam mechanism includes a rotary drive, a rotary shaft, a drive cam, and a cam top shaft. The drive cam is mounted on the rotary shaft, and the rotary drive is connected to the rotary shaft to drive the drive cam to rotate. The drive cam touches the cam top shaft, causing the cam top shaft to push the first sliding component to move.

[0014] Furthermore, the frame is equipped with a limit switch, which is electrically connected to the rotary drive. The rotary shaft is equipped with a driven cam, and the rotary drive drives the rotary shaft to rotate, causing the driven cam to touch the limit switch, which in turn controls the rotary drive to stop operating.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] Two saw blades with pre-cut straight ends are placed between the first electrode plate and the first pressure plate, and between the second electrode plate and the second pressure plate. The first driving component drives the first pressure plate to descend and press the saw blade on one side, and the second driving component drives the second pressure plate to descend and press the saw blade on the other side, so as to avoid the problem of the saw blade displacement at the interface during the welding process.

[0017] The pre-pressure cylinder pushes the movable saw blade towards the fixed saw blade and applies pre-pressure. The welding power supply is turned on, and the weld joint heats up. When the infrared temperature measuring component senses that the temperature has reached the preset value, the upsetting cylinder drives the top block to move, causing the push block to push the second sliding component to move and suddenly increase the pre-pressure. At the same time, the servo motor rotates at a set speed, driving the drive cam to rotate, so that the end of the movable saw blade moves at a set temperature and at a set speed and distance to achieve the best welding effect. Immediately afterwards, the welding power supply is turned off, and cooling air is blown according to the set cooling to control the cooling rate and achieve the best quenching effect. When the temperature drops to the set temperature, the tempering power supply is turned on to temper the weld joint. As needed, parameters such as the number of tempering times, temperature, and holding time can be set to complete the welding. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the fully automatic saw blade flash butt welding machine of this utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the first clamping component and the second clamping component in the fully automatic saw blade flash butt welding machine of this utility model;

[0020] Figure 3 This is a schematic diagram of the drive mechanism in the fully automatic saw blade flash butt welding machine of this utility model.

[0021] Numbering on the map:

[0022] 1. Frame; 2. LED light; 3. First drive component; 4. Second drive component; 5. Touch control screen; 6. Support frame; 7. Second pressure plate; 8. First pressure plate; 9. First electrode plate; 10. First linear bearing seat; 11. First sliding seat; 12. Second electrode plate; 13. Second sliding seat; 14. Second linear bearing seat; 15. Infrared temperature measurement component; 16. First mounting seat; 17. Rotary drive component; 18. Guide rod; 19. Limit switch; 20. Driven cam; 21. Rotary shaft; 22. Drive cam; 23. Cam top shaft; 24. Push block; 25. Top block; 26. Pushing body; 27. Connecting plate; 28. Pushing component; 29. ​​Movable plate; 30. Connecting side plate; 31. Second mounting seat. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] like Figure 1-3 As shown, this utility model provides a fully automatic saw blade flash welding machine, including a frame 1. One side of the frame 1 is equipped with a first pressing component, a first sliding component, and a cam mechanism. The first pressing component is slidably mounted on the frame 1 via the first sliding component. The other side of the frame 1 is equipped with a second pressing component, a second sliding component, and a drive mechanism. The second pressing component is slidably mounted on the frame 1 via the second sliding component. The inside of the frame 1 is equipped with two guide rods 18 for sliding connection with the first sliding component and the second sliding component. The two guide rods 18 are spaced apart and parallel to each other. The frame is equipped with a support frame 6. An infrared temperature measuring component 15 is equipped on the side of the support frame 6 near the first pressing component and the second pressing component. An LED light 2 and a touch control screen 5 are also equipped on one side of the support frame 6.

[0025] The first clamping assembly includes a first electrode plate 9, a first driving member 3, and a first pressure plate 8. There is a gap between the first pressure plate 8 and the first electrode plate 9 to form a first placement groove for placing a saw blade. The first driving member 3 is connected to the first pressure plate 8 and drives the first pressure plate 8 to move up and down. A cam mechanism is mounted on one side of the first sliding assembly and connected to it to drive the first clamping assembly to move.

[0026] The first sliding assembly includes a first sliding seat 11 and a first linear bearing seat 10. The first sliding seat 11 is slidably engaged with the guide rod 18 through the first linear bearing seat 10. The first electrode plate 9 is mounted on one side of the first sliding seat 11. The other side of the first sliding seat 11 is equipped with a first mounting seat 16 for mounting the first driving member 3. A first air blowing assembly is mounted on one side of the first mounting seat 16.

[0027] The second clamping assembly includes a second electrode plate 12, a second driving member 4, and a second pressure plate 7. The second pressure plate 7 and the second electrode plate 12 have a gap to form a second placement groove for placing the saw blade. The second driving member 4 is connected to the second pressure plate 7 and drives the second pressure plate 7 to move up and down. The driving mechanism is mounted on one side of the second sliding assembly and connected to it to drive the second clamping assembly to move.

[0028] The second sliding assembly includes a second sliding seat 13 and a second linear bearing seat 14. The second sliding seat 13 is slidably engaged with the guide rod 18 through the second linear bearing seat 14. The second electrode plate 12 is mounted on one side of the second sliding seat 13. The other side of the second sliding seat 13 is equipped with a second mounting seat 31 for mounting the second drive component 4. A second air blowing assembly is mounted on one side of the second mounting seat 31. Cooling air is cooled at a set cooling rate through the first air blowing assembly and the second air blowing assembly to cool the weld joint of the saw blade. When the temperature drops to the set temperature, the tempering power supply is turned on to temper the weld joint. The tempering times, temperature, and holding time can be set according to the needs of the production process.

[0029] The driving mechanism includes a pre-pressing component and an upsetting component. The upsetting component includes a pusher 26, a connecting plate 27, a top block 25, and a pusher block. One end of the top block 25 is rotatably connected to the connecting plate 27, and the other end of the top block 25 is rotatably connected to the pusher block 24. The telescopic end of the pusher 26 is connected to the connecting plate 27 to drive the top block 25 to push the pusher block 24 to move, thereby causing the pusher block 24 to push the second sliding assembly to move. The pre-pressing component includes a pusher 28, a movable plate 29, and a set of connecting side plates 30. The two ends of the connecting side plates 30 are respectively mounted on the movable plate 29 and the pusher block 24. The pusher 28 is connected to the movable plate 29 to drive the movable plate 29 to push the pusher block 24 to move, thereby causing the pusher block 24 to push the second sliding assembly to move. The cam mechanism includes a rotary drive 17, a rotary shaft 21, a drive cam 22, and a cam top shaft 23. The drive cam 22 is mounted on the rotary drive 17. On the rotating shaft 21, the rotary drive component 17 is connected to the rotating shaft 21 to drive the drive cam 22 to rotate. The drive cam 22 touches the cam top shaft 23, causing the cam top shaft 23 to push the first sliding component to move. The frame 1 is equipped with a limit switch 19, which is electrically connected to the rotary drive component 17. The rotating shaft 21 is equipped with a driven cam 20. The rotary drive component 17 drives the rotating shaft 21 to rotate, causing the driven cam 20 to touch the limit switch 19, and causing the limit switch 19 to control the rotary drive component 17 to stop operating. The rotary drive component 17 is a conventional servo motor and a precision geared motor. The output shaft of the servo motor is connected to the precision geared motor, and the precision geared motor is connected to the rotating shaft 21 to control the movement of the movable side saw blade. The pusher 28 is a pre-pressurization cylinder to provide thrust to the movable side saw blade, and the pusher 26 is an upsetting cylinder to provide upsetting force to the movable side saw blade.

[0030] The frame 1 is equipped with a hydraulic station and hydraulic valves. The first drive component 3 and the second drive component 4 are clamping cylinders. Both the first drive component 3 and the second drive component 4 are connected to the hydraulic station and hydraulic valves. The hydraulic station and hydraulic valves serve as the power source for the first drive component 3 and the second drive component 4, so that the first drive component 3 drives the first pressure plate 8 to rise and fall, and the second drive component 4 drives the second pressure plate 7 to rise and fall, thereby pressing the saw blade with the first pressure plate 8 and the second pressure plate 7.

[0031] Compared with traditional technology: two saw blades with pre-cut straight ends are placed between the first electrode plate 9 and the first pressure plate 8, and between the second electrode plate 12 and the second pressure plate 7. The first driving component 3 drives the first pressure plate 8 to descend and press the saw blade on one side, and the second driving component 4 drives the second pressure plate 7 to descend and press the saw blade on the other side, thus avoiding the problem of the saw blade displacement at the interface during the welding process.

[0032] The pre-pressure cylinder pushes the movable side saw blade to move towards the fixed side saw blade and applies pre-pressure. The welding power supply is turned on, and the weld joint heats up. The infrared temperature measuring component 15 includes an infrared temperature measuring probe and a probe mounting base. The infrared temperature measuring probe is used to measure the temperature of the weld joint. When the infrared temperature measuring component 15 senses that the temperature has reached the preset value, the upsetting cylinder drives the top block 25 to move, causing the push block 24 to push the second sliding component to move and causing the pre-pressure to suddenly increase. At the same time, the servo motor rotates at a set speed, driving the drive cam 22 to rotate, so that the end of the movable side saw blade moves at a set temperature and at a set speed and distance to achieve the best welding effect. Then, the welding power supply is turned off, and the cooling air is blown according to the set cooling to control the cooling rate and achieve the best quenching effect. When the temperature drops to the set temperature, the tempering power supply is turned on to temper the weld joint. As needed, parameters such as the number of tempering times, temperature, and holding time can be set to complete the welding.

[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A fully automatic flash butt welding machine for saw blade, comprising a frame, characterized in that, One side of the rack is equipped with a first pressing assembly, a first sliding assembly and a cam mechanism, the first pressing assembly is slidably arranged on the rack through the first sliding assembly, the first pressing assembly comprises a first electrode plate, a first driving member and a first pressing plate, the first pressing plate has a spacing with the first electrode plate to form a first placement slot for placing a saw blade, the first driving member is connected with the first pressing plate and drives the first pressing plate to make lifting movement, the cam mechanism is equipped on one side of the first sliding assembly and connected with the first sliding assembly to drive the first pressing assembly to move; The other side of the rack is equipped with a second pressing assembly, a second sliding assembly and a driving mechanism, the second pressing assembly is slidably arranged on the rack through the second sliding assembly, the second pressing assembly comprises a second electrode plate, a second driving member and a second pressing plate, the second pressing plate has a spacing with the second electrode plate to form a second placement slot for placing a saw blade, the second driving member is connected with the second pressing plate and drives the second pressing plate to make lifting movement, the driving mechanism is equipped on one side of the second sliding assembly and connected with the second sliding assembly to drive the second pressing assembly to move.

2. The fully automatic flash butt sawing and flash butt welding machine according to claim 1, characterized in that The inside of the rack is equipped with two guide rods for sliding connection with the first sliding assembly and the second sliding assembly, the two guide rods are spaced and arranged parallel to each other.

3. The fully automatic flash butt sawing and flash butt welding machine according to claim 2, characterized in that The first sliding assembly comprises a first sliding seat and a first linear bearing seat, the first sliding seat is slidably connected with the guide rod through the first linear bearing seat, the first electrode plate is equipped on one side of the first sliding seat, the other side of the first sliding seat is equipped with a first mounting seat for mounting the first driving member, one side of the first mounting seat is equipped with a first air blowing assembly.

4. The fully automatic flash butt sawing and flash butt welding machine according to claim 2, characterized in that The second sliding assembly comprises a second sliding seat and a second linear bearing seat, the second sliding seat is slidably connected with the guide rod through the second linear bearing seat, the second electrode plate is equipped on one side of the second sliding seat, the other side of the second sliding seat is equipped with a second mounting seat for mounting the second driving member, one side of the second mounting seat is equipped with a second air blowing assembly.

5. The fully automatic flash butt sawing and flash butt welding machine according to claim 2, characterized in that The rack is equipped with a support frame, an infrared temperature measuring assembly is equipped on one side of the support frame close to the first pressing assembly and the second pressing assembly, and an LED lamp and a touch control screen are equipped on one side of the support frame.

6. The fully automatic flash butt sawing and flash butt welding machine of claim 1, wherein, The driving mechanism comprises a pre-pressing component and a top forging component, the top forging component comprises a pushing body, a connecting plate, a top block and a pushing block, one end of the top block is rotatably connected with the connecting plate, the other end of the top block is rotatably connected with the pushing block, the telescopic end of the pushing body is connected with the connecting plate to drive the top block to push the pushing block to move and make the pushing block push the second sliding assembly to move.

7. The fully automatic flash butt sawing and flash butt welding machine according to claim 6, characterized in that The pre-pressing component comprises a pushing member, a movable plate and a set of connecting side plates, the two ends of the connecting side plates are respectively equipped on the movable plate and the pushing block, the pushing member is connected with the movable plate to drive the movable plate to push the pushing block to move and make the pushing block push the second sliding assembly to move.

8. The fully automatic flash butt sawing and flash butt welding machine of claim 1, wherein, The cam mechanism comprises a rotating driving part, a rotating shaft, a driving cam and a cam top shaft, the driving cam is fitted on the rotating shaft, the rotating driving part is connected with the rotating shaft to drive the driving cam to rotate, the driving cam touches the cam top shaft and makes the cam top shaft push the first sliding assembly to move.

9. The fully automatic flash butt sawing and flash butt welding machine according to claim 8, characterized in that The inside of the rack is fitted with a limit switch, the limit switch is electrically connected with the rotating driving part, the rotating shaft is fitted with a driven cam, the rotating driving part drives the rotating shaft to rotate, the driven cam touches the limit switch, and the limit switch controls the rotating driving part to stop running.

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