Dust removal equipment
By designing a combination of dust collection chamber, cutting base plate, dust collection components and air knife components, the problem of dust escape was solved, achieving efficient dust removal and a stable cutting process, ensuring a clean working environment and equipment stability.
Patent Information
- Application Number
- CN202520562863.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-03-06
- Estimated Expiration
- 2035-03-27
AI Technical Summary
Dust from existing dust removal equipment can easily escape, polluting the working environment and affecting cutting quality and equipment stability.
Design a dust removal device, including a dust removal chamber, a cutting base plate, a dust removal component, and an air knife component. By separating the dust removal chamber and setting up a dust removal channel, the air knife component generates a high-speed airflow to block the dust from escaping, and the dust is captured by the dust suction component. Combined with the pressure roller component, the electrode sheet is limited and tensioned to ensure the stability of the cutting process.
It significantly reduces dust escape, improves dust removal efficiency and cutting quality, ensures a clean working environment, and enhances equipment stability and dust removal effect.
Smart Images

Figure CN223971011U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of laser cutting dust removal technology, and more specifically, to a dust removal device. Background Technology
[0002] Lithium-ion batteries play a crucial role in new energy vehicles and portable electronic products, and their tab forming process directly affects battery performance and safety. Laser cutting is widely used in tab forming due to its high precision and efficiency. However, laser cutting generates a large amount of metal dust and fumes. These dust particles are extremely small and can easily escape through the gaps in the cutting equipment. This escaped dust not only pollutes the working environment but can also affect cutting quality and equipment stability. Utility Model Content
[0003] The main purpose of this utility model is to provide a dust removal device that can solve the problem of dust easily escaping from existing dust removal devices.
[0004] To achieve the above objectives, according to one aspect of the present invention, a dust removal device is provided, including a dust removal box, a cutting bottom plate disposed inside the dust removal box, the cutting bottom plate dividing the dust removal box to form a first dust removal chamber, a first partition being horizontally disposed in the first dust removal chamber, the first partition dividing the first dust removal chamber into multiple dust removal channels, and a dust removal channel being disposed on the cutting bottom plate, the dust removal channel connecting to the dust removal channels.
[0005] Furthermore, the dust collection box includes a first dust collection component and a second dust collection component, which are arranged opposite to each other along the X-axis. The first dust collection component includes a first side plate, a first partition is disposed on the inner wall of the first side plate and extends toward the second dust collection component, and a cutting bottom plate is installed on the end face of the first partition facing the second dust collection component.
[0006] Furthermore, the internal chamber of the first dust removal component is the first dust removal chamber, and two first partitions are spaced apart on the inner wall of the first side plate along the Z-axis. The two first partitions divide the first dust removal chamber into a middle dust collection area and dust blocking areas located on the upper and lower sides of the dust collection area. The dust removal channel connects to the dust collection area.
[0007] Furthermore, the dust removal equipment also includes an installation section, which is disposed within the second dust removal assembly. The installation section divides the second dust removal assembly into a cutting chamber and a second dust removal chamber, with the cutting chamber being the chamber between the installation section and the cutting base plate.
[0008] Furthermore, the dust removal equipment includes a pressure roller assembly and a mounting section. The pressure roller assembly includes a first pressure roller assembly, which is arranged in pairs, one of which is rotatably mounted on the first dust removal assembly, and the other is rotatably mounted on the mounting section.
[0009] Furthermore, the pressure roller assembly also includes a second pressure roller assembly, which is arranged in pairs, one of which is rotatably mounted on the first dust removal assembly and the other is rotatably mounted on the mounting portion, with the first pressure roller assembly positioned above the second pressure roller assembly.
[0010] Furthermore, the second pressure roller includes a narrow diameter section located in the middle of the second pressure roller and a wide diameter section located at both ends.
[0011] Furthermore, the dust removal equipment also includes an air knife assembly, which is installed on the dust removal box. The air knife assembly includes an air inlet connector and an air delivery pipe. One end of the air delivery pipe is threaded to the air inlet connector, and the other end of the air delivery pipe is sealed. The air delivery pipe has a blowing groove in the radial direction and extends in the axial direction. The blowing groove is connected to the air delivery pipe, and the air delivery pipe extends into the dust removal box.
[0012] Furthermore, the air knife assembly also includes an adjustment unit, which is fixed on the air supply pipe and rotatably mounted outside the dust collector box. The adjustment unit can drive the air supply pipe to rotate inside the dust collector box.
[0013] Furthermore, the dust removal equipment also includes a dust collection component, which includes a dust collection hood and a dust collection pipe. The dust collection hood is installed on the side of the dust removal box in the Y-axis direction, and the dust collection pipe is installed on the dust collection hood and communicates with the internal cavity of the dust removal box.
[0014] Furthermore, the dust removal equipment also includes a discharge assembly, which is located below the dust removal box. The discharge assembly includes a box, a drive unit, a conveyor belt, and a waste bin. The drive unit is fixed on the box, the conveyor belt is located inside the box, the drive end of the drive unit is connected to the conveyor belt, and the waste bin is located below the box.
[0015] Furthermore, the discharge assembly also includes a dust collection unit, which is located on the side of the conveyor belt away from the conveying surface. The surface of the conveyor belt is provided with dust filter holes, and the dust collection unit has dust collection holes on the surface of the conveyor belt facing the dust collection unit. The dust collection holes are arranged in the moving area of the dust filter holes.
[0016] Furthermore, the discharge assembly also includes a cleaning brush, which is fixedly installed inside the housing and can clean the conveying surface of the conveyor belt.
[0017] Applying the technical solution of this utility model, the dust collection box mainly provides installation space for various components of the cutting equipment, while forming a cutting area inside the box to ensure that the cutting and dust collection processes are carried out within a limited space. The cutting base plate is used to divide the dust collection box into a first dust collection chamber and also provides support for the electrode sheet to be cut. A dust collection channel is provided on the cutting base plate, connecting the cutting area and the dust collection chamber, allowing dust generated during the cutting process to flow from the cutting area to the dust collection chamber, reducing dust accumulation in the cutting area and improving overall dust collection efficiency. The first partition divides the first dust collection chamber into multiple dust collection channels. A large amount of dust generated during cutting flows into the first dust collection chamber through the dust collection channel. By setting the first partition, the outward flow path of the dust is blocked, lengthening the outward flow trajectory of the dust, and by forming multiple dust collection channels, the dust is retained within the channels as much as possible, thereby reducing dust escape and improving the dust collection efficiency and effect of the dust collection equipment. Attached Figure Description
[0018] The accompanying drawings, which form part of this specification, are used to provide a further understanding of this utility model. The illustrative embodiments and descriptions of this utility model are used to explain this utility model and do not constitute an undue limitation thereof. In the drawings:
[0019] Figure 1 A schematic diagram of the overall structure of a dust removal device according to an embodiment of the present invention is shown;
[0020] Figure 2 A schematic diagram of the overall structure of the dust removal component of the dust removal equipment according to an embodiment of the present invention is shown;
[0021] Figure 3 A schematic diagram of the overall structure of the first dust removal component of the dust removal device according to an embodiment of the present invention is shown;
[0022] Figure 4 A schematic diagram of the overall structure of the second dust removal component of the dust removal device according to an embodiment of the present invention is shown;
[0023] Figure 5 A schematic diagram of the overall structure of the air knife assembly of the dust removal equipment according to an embodiment of the present invention is shown;
[0024] Figure 6 A schematic diagram of the overall structure of the dust collection component of the dust removal device according to an embodiment of the present invention is shown;
[0025] Figure 7 A schematic diagram of the overall structure of the discharge assembly of the dust removal equipment according to an embodiment of the present invention is shown;
[0026] Figure 8A front view of a dust removal device according to an embodiment of the present invention is shown;
[0027] Figure 9 A front view of a dust removal device according to an embodiment of the present invention is shown;
[0028] Figure 10 A front view of the dust collection box of a dust collection device according to an embodiment of the present invention is shown;
[0029] Figure 11 It shows Figure 10 A magnified view of part A; and
[0030] Figure 12 It shows Figure 10 A cross-sectional view of the PP surface.
[0031] The above figures include the following reference numerals:
[0032] 1. Dust collector housing; 11. First dust collector assembly; 111. First side plate; 112. First mounting part; 113. First connecting part; 12. Second dust collector assembly; 121. Cutting chamber; 122. Second dust collector chamber; 123. Second mounting part; 124. Second side plate; 125. First cutting opening; 126. Second cutting opening; 127. Second connecting part; 128. First dust collector chamber; 13. Partition; 131. First partition; 132. Mounting part; 14. Pressure roller component; 141. 1. First pressure roller assembly; 2. Second pressure roller assembly; 3. Dust collection assembly; 4. Dust collection hood; 5. Dust collection pipe; 6. Mounting bracket; 7. Air knife assembly; 8. Air inlet connector; 9. Air delivery pipe; 10. Air blowing groove; 11. Adjustment unit; 12. First air knife; 13. Second air knife; 14. Third air knife; 15. Discharge assembly; 16. Housing; 17. Drive unit; 18. Conveyor belt; 19. Waste bin; 20. Drive roller; 21. Dust collection unit; 22. Cleaning brush; 33. Cutting base plate; 44. Laser. Detailed Implementation
[0033] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other. The present utility model will now be described in detail with reference to the accompanying drawings and embodiments.
[0034] See also Figures 1 to 12 As shown, this utility model provides a dust removal device, including a dust removal box 1. A cutting bottom plate 5 is provided inside the dust removal box 1. The cutting bottom plate 5 divides the dust removal box 1 to form a first dust removal chamber 128. A first partition 131 is horizontally provided in the first dust removal chamber 128. The first partition 131 divides the first dust removal chamber 128 into multiple dust removal channels. A dust removal channel is provided on the cutting bottom plate 5, and the dust removal channel connects to the dust removal channels.
[0035] In the above technical solution, the dust collection box 1 mainly provides installation space for the various components of the cutting equipment, while forming a cutting area inside the box to ensure that the cutting and dust removal processes are carried out within a limited space. The cutting base plate 5 is used to divide the dust collection box 1 to form a first dust collection chamber 128, and also provides support for the electrode sheet to be cut. A dust removal channel is provided on the cutting base plate 5, which connects the cutting area and the dust collection chamber, allowing the dust generated during the cutting process to flow from the cutting area to the dust collection chamber, reducing dust accumulation in the cutting area and improving the overall dust removal efficiency. The function of the first partition 131 is to divide the first dust collection chamber 128 into multiple dust collection channels. A large amount of dust generated during cutting flows into the first dust collection chamber 128 through the dust removal channel. By setting the first partition 131 to divide the outward flow path of the dust, the outward flow trajectory of the dust is lengthened, and the multiple dust collection channels formed by the partition allow the dust to be retained in the channels as much as possible, thereby reducing the escape of dust and improving the dust removal efficiency and effect of the dust collection equipment.
[0036] In one embodiment of the present invention, the dust removal box 1 includes a first dust removal component 11 and a second dust removal component 12. The first dust removal component 11 and the second dust removal component 12 are arranged opposite to each other along the X-axis. The first dust removal component 11 includes a first side plate 111. A first partition 131 is disposed on the inner wall of the first side plate 111 and extends toward the second dust removal component 12. A cutting bottom plate 5 is installed on the end face of the first partition 131 facing the second dust removal component 12.
[0037] In the above technical solution, the first dust removal component 11 and the second dust removal component 12 are arranged opposite each other along the X-axis, and the two are combined to form a dust removal box 1, thereby effectively limiting the diffusion range of dust. The first dust removal component 11 is used to provide an installation base for the first partition 131 and the cutting base plate 5. The cutting base plate 5 is installed on the end face of the first partition 131 facing the second dust removal component 12, dividing the dust removal box 1 to form a first dust removal chamber 128. The first partition 131 is used to divide the first dust removal chamber 128 into multiple dust removal channels. Designing the dust removal box 1 as a split structure composed of the first dust removal component 11 and the second dust removal component 12 allows the equipment to adjust the spacing between the first dust removal component 11 and the second dust removal component 12 according to the size of the electrode to be cut and specific production requirements, thereby enhancing the flexibility of the equipment and ensuring the cutting quality of electrode sheets under different sizes or cutting conditions.
[0038] In one embodiment of the present invention, the internal chamber of the first dust removal component 11 is a first dust removal chamber 128, and two first partitions 131 are spaced apart along the Z-axis on the inner wall of the first side plate 111. The two first partitions 131 divide the first dust removal chamber 128 into a middle dust collection area and a dust blocking area located on the upper and lower sides of the dust collection area. The dust removal channel connects to the dust collection area.
[0039] In the above technical solution, the first partition 131 is used to separate the first dust removal chamber 128 to form a dust collection area and a dust blocking area. The two first partitions 131 are arranged at intervals along the Z-axis on the inner wall of the first side plate 111 to separate and form a dust collection area located in the middle of the first dust removal chamber 128 and a dust blocking area located on the upper and lower sides of the dust collection area. The dust collection area is connected to the cutting area through the dust removal channel. The dust generated during cutting is diffused to the dust collection area through the dust removal channel, reducing the accumulation of dust in the cutting area and improving the overall dust removal efficiency. When dust escapes from the dust collection area, it first passes through the gap between the first partition 131 and the cutting base plate 5. During this process, the first partition 131 provides initial obstruction for the dust. Then, the dust escaping from the dust collection area flows into the dust blocking area, which further obstructs and retains the dust. A small amount of dust escaping into the dust blocking area is also sucked away by the negative pressure of the suction components, thereby further reducing the amount of dust escaping to the outside of the dust removal equipment. By setting the first partition 131, the path length of dust overflowing from the dust collection area to the external environment is significantly increased. At the same time, the first partition 131 and the dust collection area and dust blocking area formed in the first dust removal chamber 128 also further obstruct and retain the dust, thereby reducing the escape of dust and improving the dust removal efficiency and effect of the dust removal equipment.
[0040] In one embodiment of the present invention, the dust removal device further includes an installation part 132, which is disposed in the second dust removal component 12. The installation part 132 divides the second dust removal component 12 to form a cutting chamber 121 and a second dust removal chamber 122. The cutting chamber 121 is the chamber between the installation part 132 and the cutting base plate 5.
[0041] In the above technical solution, the mounting part 132 can further subdivide the internal space of the second dust removal component 12 to form a cutting chamber 121 and a second dust removal chamber 122. The cutting chamber 121 is located between the mounting part 132 and the cutting base plate 5. It is the main working area for laser cutting electrodes and also the main area for generating cutting dust. A large amount of dust is concentrated in the cutting chamber 121 during the cutting process and diffuses into other chambers. The second dust removal chamber 122 can retain the dust diffused into the cutting chamber 121. In conjunction with other dust removal equipment installed in the second dust removal chamber 122, the dust removal effect and efficiency of the dust removal equipment can be further improved, and the amount of dust escaping from the second dust removal chamber 122 to the outside of the equipment can be reduced.
[0042] In one embodiment of the present invention, the dust removal equipment includes a pressure roller 14 and a mounting part 132. The pressure roller 14 includes a first pressure roller 141. The first pressure rollers 141 are arranged in pairs, one of which is rotatably mounted on the first dust removal assembly 11, and the other is rotatably mounted on the mounting part 132.
[0043] In the above technical solution, the mounting part 132 is used to mount the pressure roller 14, which is used to press and limit the electrode sheet and provide tension to the electrode sheet. The pressure roller 14 includes a pair of first pressure rollers 141, each of which is a pressure roller of equal diameter. One of the rollers is rotatably mounted on the first dust removal assembly 11, and the other is rotatably mounted on the mounting part 132. Before cutting, the electrode sheet to be cut is conveyed along the Z-axis. The first dust removal assembly 11 and the second dust removal assembly 12 of the dust removal equipment are respectively mounted on both sides of the electrode sheet. The first dust removal assembly 11 and the second dust removal assembly 12 can move relative to each other along the X-axis, so that the first pressure rollers 141 mounted on the first dust removal assembly 11 and the mounting part 132 respectively come into contact with the surfaces on both sides of the electrode sheet. During the cutting process, the first pressure rollers 141 on both sides of the electrode sheet limit the electrode sheet and keep the electrode sheet in a taut state, thereby reducing the swing or shaking of the electrode sheet during the cutting process and keeping the electrode sheet flat during the cutting process, thereby improving the cutting accuracy and stability.
[0044] In one embodiment of the present invention, the pressure roller 14 further includes a second pressure roller 142. The second pressure rollers 142 are arranged in pairs, one of which is rotatably disposed on the first dust removal assembly 11 and the other is rotatably disposed on the mounting part 132. The first pressure roller 141 is disposed above the second pressure roller 142. The second pressure roller 142 includes a narrow diameter section located in the middle of the second pressure roller 142 and a wide diameter section located at both ends.
[0045] In the above technical solution, two second pressure rollers 142 are respectively disposed on the first dust removal assembly 11 and the mounting part 132. The two second pressure rollers 142 contact the electrode surface from both sides of the electrode sheet. The second pressure rollers 142 are disposed below the first pressure roller 141 and are mainly used to limit the electrode sheet that has been cut and to ensure that the electrode sheet can still maintain tension after cutting. After cutting, the main cutting area of the electrode sheet is concentrated in the middle of the electrode sheet width direction, while the two ends of the electrode sheet width direction are still uncut electrode sheets. The second pressure rollers 142 are pressure rollers with different diameters. The middle of the second pressure roller 142 is a thinner diameter section, and the two ends are thicker diameter sections. The thicker diameter sections contact the uncut electrode sheets at both ends of the electrode sheet width direction, so that the electrode sheet can still maintain sufficient tension and ensure the stability of electrode sheet transmission and cutting. The narrow section ensures that there is a gap between the roller body of the second pressure roller 142 and the cutting area on the electrode plate, preventing the second pressure roller 142 from directly pressing over the cut electrode tab, reducing the contact and pressure of the second pressure roller 142 on the cutting area, thereby avoiding the cutting-related problems caused by the electrode tab not being able to completely separate from the electrode plate in time after the cutting is completed.
[0046] In one embodiment of the present invention, the two first pressure rollers 141 on the first dust removal assembly 11 and the mounting part 132 are offset along the Z-axis direction, and the two second pressure rollers 142 on the first dust removal assembly 11 and the mounting part 132 are also offset along the Z-axis direction.
[0047] In the above scheme, the dust removal box 1 is designed as a split structure composed of a first dust removal component 11 and a second dust removal component 12. Two first pressure rollers 141 are respectively set on the first dust removal component 11 and the second dust removal component 12. When it is necessary to install and adjust the two first pressure rollers 141, separating the first dust removal component 11 and the second dust removal component 12 can provide sufficient space for the installation and adjustment of the first pressure rollers 141. The two first pressure rollers 141 are staggered along the Z-axis direction. When the first dust removal component 11 and the second dust removal component 12 are assembled along the X-axis direction, the two first pressure rollers 141 respectively set on the first dust removal component 11 and the second dust removal component 12 begin to contact the electrode and push the electrode to shift along the X-axis direction. Simultaneously, two second pressure rollers 142 are respectively disposed on the first dust removal assembly 11 and the second dust removal assembly 12. When it is necessary to install and adjust the two second pressure rollers 142, separating the first dust removal assembly 11 and the second dust removal assembly 12 provides sufficient space for the installation and adjustment of the second pressure rollers 142. The two second pressure rollers 142 are staggered along the Z-axis. When the first dust removal assembly 11 and the second dust removal assembly 12 are joined along the X-axis, the two second pressure rollers 142 disposed on these two assemblies also begin to contact the electrode sheet and push the electrode sheet to shift along the X-axis. The first pressure roller 141 and the second pressure roller 142 cooperate to push the electrode sheet entering the cutting area to shift along the X-axis, thereby tensioning the electrode sheet, reducing bending or shaking of the electrode sheet during the cutting process, and thus improving the cutting quality.
[0048] In one embodiment of this utility model, the dust removal equipment further includes an air knife assembly 3, which is disposed on the dust removal box 1. The air knife assembly 3 includes an air inlet connector 31 and an air delivery pipe 32. One end of the air delivery pipe 32 is threadedly connected to the air inlet connector 31, and the other end of the air delivery pipe 32 is sealed. The air delivery pipe 32 has a blowing groove 33 in the radial direction, and the blowing groove 33 extends in the axial direction. The blowing groove 33 communicates with the air delivery pipe 32, and the air delivery pipe 32 extends into the dust removal box 1.
[0049] In the above technical solution, the air inlet connector 31 is the airflow inlet of the air knife assembly, used to connect to an external air source such as a positive pressure fan or compressed air system, thereby providing high-speed airflow to the air knife assembly. The air delivery pipe 32 is mainly used to transport airflow. One end of the air delivery pipe 32 is threadedly connected to the air inlet connector 31, and the other end is sealed. The sealed end prevents gas leakage and ensures that the gas is only ejected through the blowing groove 33. The air delivery pipe 32 extends into the dust collector housing 1, allowing the air knife assembly to directly act on the internal space of the dust collector housing 1, improving dust removal efficiency. The blowing groove 33 is a radially opened through groove on the air delivery pipe 32, extending axially along the air delivery pipe 32. By setting the blowing groove 33, the outflow of airflow in the air delivery pipe 32 is guided, allowing the airflow to be concentrated and blown out in one direction, thereby ensuring that the airflow is ejected at high speed and in a straight line to form an air wall. The wind wall can blow the dust generated during the cutting process toward the dust collection component, improving dust removal efficiency. At the same time, the wind wall can act as a physical barrier to block the dust, preventing the dust from leaking to the outside through the holes or gaps in the dust collection box 1 after passing through the wind wall.
[0050] In one embodiment of this utility model, two air blowing grooves 33 are provided on the air supply pipe 32. The two air blowing grooves 33 are arranged opposite to each other along the Y-axis and are connected to the air supply pipe 32.
[0051] In the above technical solution, the two air blowing slots 33 arranged opposite each other along the Y-axis can generate high-speed airflow on both sides of the air knife assembly at the same time, forming a bidirectional air wall along the Y-axis inside the dust collector 1, ensuring that the airflow distribution on both sides of the air knife assembly is more uniform. When using an air knife assembly with a single-sided air-blowing groove 33, the air knife assembly needs to be placed at one end of the dust collector 1 along the Y-axis, and the air-blowing groove 33 needs to be directed towards the other end of the dust collector 1 along the Y-axis to spray airflow to form an air wall, thereby blocking dust and preventing dust from escaping. However, as the spray distance increases, the wind force will decrease rapidly. Therefore, the wind force at the end of the air wall away from the air knife assembly is weaker, which may lead to a decrease in the dust blocking effect. However, when using the air knife assembly with two opposing air-blowing grooves 33 in the above technical solution, the air knife assembly is placed in the middle of the dust collector 1 along the Y-axis, and the two air-blowing grooves 33 are arranged opposite each other along the Y-axis. This shortens the length of the air wall that needs to be formed on one side of the air knife assembly, thereby reducing the impact of wind force attenuation on the dust blocking effect at the end of the air wall, and thus improving the dust blocking effect of the air wall.
[0052] In one embodiment of the present invention, the air knife assembly 3 includes a first air knife 35, which is disposed on the first dust removal assembly 11, and the air blowing groove 33 of the first air knife 35 faces the dust suction hood 21.
[0053] In the above technical solution, the first air knife 35 is mounted on the first dust removal assembly 11, the air supply pipe 32 of the first air knife 35 extends into the first dust removal chamber 128, and the air blowing groove 33 of the first air knife 35 faces the dust collection hood 21, so that the dust in the first dust removal chamber 128 is blown towards the dust collection assembly 2 under the action of high-speed airflow, thereby improving the dust removal efficiency and effect in the first dust removal chamber 128. At the same time, since the cutting base plate 5 is provided with a dust removal channel connecting the cutting area and the dust removal chamber, the airflow blown into the first dust removal chamber 128 by the first air knife 35 will also flow to the cutting area through the dust removal channel, thereby forming an air film between the electrode sheet and the cutting base plate 5 in the cutting area, so that the electrode sheet is in a suspended state, thereby supporting the electrode sheet to complete the electrode tab cutting and avoiding the problem of welding slag on the cutting base plate 5 scratching the electrode sheet.
[0054] In one embodiment of the present invention, the air knife assembly 3 further includes a second air knife 36, which is disposed on the second dust removal assembly 12 and extends into the cutting chamber 121, with the air blowing groove 33 of the second air knife 36 facing the dust suction hood 21.
[0055] In the above technical solution, the cutting chamber 121 is the main chamber for electrode cutting. Most of the dust generated during the cutting process accumulates in the cutting chamber 121. The second air knife 36 is mounted on the second dust removal assembly 12 and extends into the cutting chamber 121. The air blowing groove 33 of the second air knife 36 faces the dust collection hood 21, ensuring that the dust and waste generated during the cutting process can be directly and quickly blown towards the dust collection assembly, reducing the residence time of dust in the cutting chamber 121 and significantly improving dust removal efficiency and effect. At the same time, the air blowing groove 33 of the second air knife 36 faces the dust collection hood 21, forming an air wall along the Y-axis direction of the dust collection box 1 on the side of the second cutting opening 126 facing the cutting chamber 121, thereby blocking the dust in the cutting chamber 121 and preventing dust from leaking from the second cutting opening 126 to the second dust removal chamber 122.
[0056] In one embodiment of the present invention, the air knife assembly 3 further includes a third air knife 37, which is disposed on the second dust removal assembly 12 and extends into the second dust removal chamber 122. The air blowing groove 33 of the third air knife 37 faces the dust suction hood 21.
[0057] In the above technical solution, the third air knife 37 is used to blow the dust and waste in the second dust removal chamber 122 toward the dust collection component, thereby improving the dust removal efficiency and effect of the dust removal equipment. At the same time, the air blowing groove 33 of the third air knife 37 faces the dust collection hood 21, and high-speed airflow is blown out from the air blowing groove 33 to form an air wall along the Y-axis direction of the dust collection box 1 on the side of the first cutting opening 125 facing the second dust removal chamber 122, thereby blocking the dust in the second dust removal chamber 122 and preventing the dust from leaking to the outside of the dust removal equipment through the first cutting opening 125.
[0058] In one embodiment of the present invention, the air knife assembly 3 further includes an adjustment part 34, which is fixed on the air supply pipe 32. The adjustment part 34 is rotatably disposed outside the dust collection box 1 and can drive the air supply pipe 32 to rotate inside the dust collection box 1.
[0059] In the above technical solution, the adjustment part 34 is fixed on the air supply pipe 32. By rotating the adjustment part 34 outside the dust collection box 1, the operator can adjust the angle and orientation of the air supply pipe 32 and the air blowing groove 33 on it inside the dust collection box 1 from the outside, thereby accurately controlling the airflow direction and enhancing the dust removal effect.
[0060] In one embodiment of the present invention, the dust removal device further includes a dust collection component 2, which includes a dust collection hood 21 and a dust collection pipe 22. The dust collection hood 21 covers the side of the dust removal box 1 in the Y-axis direction, and the dust collection pipe 22 is disposed on the dust collection hood 21 and communicates with the internal cavity of the dust removal box 1.
[0061] In the above technical solution, the dust collection component 2 is used to capture and remove dust and waste generated during the cutting process. The dust collection hood 21 covers the side of the dust collection box 1 in the Y-axis direction, forming a tight seal with the dust collection box 1 to prevent dust from escaping into the external environment through the gap between the dust collection hood 21 and the dust collection box 1. The internal design of the dust collection hood 21 includes structures that optimize airflow, such as baffles, which can improve airflow guidance efficiency, ensuring that dust is efficiently captured and guided to the suction pipe 22, thereby improving dust removal efficiency. The suction pipe 22 is used to transport dust or waste to a designated location; typically, the end of the suction pipe 22 furthest from the dust collection hood 21 is connected to an external filtration system or waste collection device. The suction pipe 22 is installed on the suction hood 21 and communicates with the internal cavity of the dust removal box 1. When the suction assembly 2 is working, the suction assembly 2 can capture and remove the dust in the cutting chamber 121, the second dust removal chamber 122 and the first dust removal chamber 128 at the same time, thereby reducing the escape of dust and improving the dust removal efficiency.
[0062] In one embodiment of the present invention, a first mounting part 112 is provided on the first dust removal component 11, and a U-shaped mounting groove is provided on the first mounting part 112, and the first pressure roller component 141 is rotatably disposed in the U-shaped mounting groove.
[0063] In the above technical solution, the first mounting part 112 is used to mount and fix the first pressure roller 141. The U-shaped groove provided on the first mounting part 112 makes the installation and adjustment of the first pressure roller 141 more convenient. The first pressure roller 141 is rotatably positioned in the U-shaped mounting groove by fasteners such as set screws, so that the position of the first pressure roller 141 in the groove can be adjusted according to the thickness and tension requirements of the electrode sheet, thereby adapting to different types of electrode sheets and ensuring that the contact force of the pressure roller is moderate during the cutting process, which not only provides tension but also avoids excessive compression that could damage the electrode sheet.
[0064] In one embodiment of the present invention, a second mounting part 123 is provided on the side of the mounting part 132 facing the first dust removal component 11, and a U-shaped mounting groove is provided on the second mounting part 123, and the second pressure roller 142 is rotatably disposed in the U-shaped mounting groove.
[0065] In the above technical solution, the second mounting part 123 provides a mounting base for the second pressure roller 142. The second mounting part 123 is provided with a U-shaped mounting groove. The second pressure roller 142 is rotatably mounted in the U-shaped mounting groove, so that the position of the second pressure roller 142 in the U-shaped mounting groove can be adjusted according to the thickness and tension requirements of the electrode sheet, thereby adapting to different types of electrode sheets and ensuring that the contact force of the pressure roller is moderate during the cutting process, which can both play a tensioning role and avoid excessive compression that could damage the electrode sheet.
[0066] In one embodiment of the present invention, the second dust removal component 12 includes a second side plate 124, a first cutting opening 125 is provided on the second side plate 124, and a second cutting opening 126 is provided on the mounting part 132. The second cutting opening 126 is positioned corresponding to the first cutting opening 125, and the second cutting opening 126 is the same size as the first cutting opening 125.
[0067] In the above technical solution, the second side plate 124, as part of the second dust removal assembly 12, provides structural support for the second dust removal assembly 12. The second side plate 124 is provided with a first cutting opening 125, and the mounting part 132 is provided with a second cutting opening 126. The second cutting opening 126 corresponds to the position of the first cutting opening 125, and the second cutting opening 126 is the same size as the first cutting opening 125, thereby providing a channel for the cutting laser emitted by the laser 6, ensuring that the cutting laser can pass through the second dust removal assembly 12 and irradiate the electrode to achieve the cutting of the electrode.
[0068] In one embodiment of the present invention, the dust removal equipment includes a frame, and a first dust removal component 11 is fixedly mounted on the frame.
[0069] In the above technical solution, the frame is the basic structure of the entire equipment, providing a robust support platform. Fixing the first dust removal component 11 to the frame ensures the stability of the component during laser cutting and dust removal, preventing vibration or movement from affecting the cutting quality and dust removal effect.
[0070] In one embodiment of the present invention, a first connecting part 113 is provided on the side of the first side plate 111 facing away from the second dust removal assembly 12, and the first connecting part 113 is fixedly connected to the frame.
[0071] In the above technical solution, the first connecting part 113 is a connector between the first side plate 111 and the frame. The fixed connection between the first connecting part 113 and the frame provides a stable support for the first side plate 111, ensuring that the position of the first dust removal component 11 remains stable during the cutting process.
[0072] In one embodiment of the present invention, a second connecting part 127 is provided on the side of the second side plate 124 away from the first dust removal assembly 11, and a first slide rail extending along the X-axis direction is provided on the frame, and the second connecting part 127 is fixedly connected to the slider on the first slide rail.
[0073] In the above technical solution, the second connecting part 127 is used to connect the second side plate 124 to the slider on the first slide rail. The first slide rail is set on the frame and extends along the X-axis direction, thereby providing a moving track for the second dust removal assembly 12 and ensuring that the second dust removal assembly 12 can slide smoothly along the X-axis direction when adjusting its position. The first dust removal assembly 11 is fixed on the frame. During the installation or removal of the electrode, the second dust removal assembly 12 slides along the first slide rail away from the first dust removal assembly 11, thereby providing sufficient space for the installation or removal of the electrode. When the electrode is cut, the second dust removal assembly 12 slides along the first slide rail towards the first dust removal assembly 11, so that the first dust removal assembly 11 and the second dust removal assembly 12 are combined to form the dust removal box 1, thereby effectively limiting the diffusion range of dust.
[0074] In one embodiment of this utility model, a second slide rail extending along the Y-axis is also provided on the frame, and the dust collection component 2 is slidably disposed on the second slide rail.
[0075] In the above technical solution, the second slide rail extends along the Y-axis direction, providing a sliding track for the dust collection component 2. When it is necessary to install or unload the electrode or to maintain and clean the inside of the dust removal equipment, the dust collection component 2 can move along the second slide rail away from the dust removal box 1, thereby providing sufficient operating space for the installation, unloading, maintenance, or cleaning of the electrode. When performing cutting work, the dust collection component 2 moves along the second slide rail towards the dust removal box 1, so that the dust collection hood 21 covers the side of the dust removal box 1 in the Y-axis direction, forming a tight seal with the dust removal box 1, preventing dust from escaping to the outside environment through the gap between the dust collection hood 21 and the dust removal box 1.
[0076] In one embodiment of this utility model, a mounting bracket 23 is provided on the dust collection component 2, and the mounting bracket 23 is fixedly connected to the slider on the second slide rail.
[0077] In the above technical solution, the mounting bracket 23 is the connection structure between the vacuuming component 2 and the second slide rail. By fixing the mounting bracket 23 to the slider, the vacuuming component 2 can slide smoothly along the second slide rail to achieve position adjustment.
[0078] In one embodiment of the present invention, the dust collection assembly 2 further includes a filter section disposed inside the dust collection pipe 22.
[0079] In the above technical solution, the main function of the filtration unit is to filter and separate dust. The filtration unit includes multiple layers of filter screens or filter materials, which can block dust particles of different sizes, ensuring that only clean air is discharged to the external environment.
[0080] In one embodiment of the present invention, the dust removal equipment further includes a discharge assembly 4, which is disposed below the dust removal box 1. The discharge assembly 4 includes a box 41, a drive unit 42, a conveyor belt 43, and a waste bin 44. The drive unit 42 is fixed on the box 41, the conveyor belt 43 is disposed inside the box 41, the drive end of the drive unit 42 is drivenly connected to the conveyor belt 43, and the waste bin 44 is disposed below the box 41.
[0081] In the above technical solution, the housing 41 provides installation space for discharge components such as the conveyor belt 43, and also serves to fix the drive unit 42. The housing 41 ensures the enclosure during the collection and transportation of waste materials, preventing residual dust on the waste materials from escaping during the recycling process. The drive unit 42 typically includes a power device such as a motor to drive the operation of the conveyor belt 43. The conveyor belt 43 is the main component in the discharge assembly 4 that realizes waste material transportation. Driven by the drive unit 42, the conveyor belt 43 runs along a predetermined path, transporting the electrode waste generated after cutting from the cutting chamber 121 to the waste bin 44. The waste bin 44 is located below the housing 41 and is used to accommodate and collect the remaining electrode waste after cutting.
[0082] In one embodiment of the present invention, the discharge assembly 4 further includes a dust collection part 46, which is disposed on the side of the conveyor belt 43 away from the conveying surface. The surface of the conveyor belt 43 is provided with dust filter holes, and the dust collection part 46 is provided with dust collection holes facing the surface of the conveyor belt 43. The dust collection holes are provided in the moving area of the dust filter holes.
[0083] In the above technical solution, the dust suction unit 46 is used to remove dust adhering to the cutting waste, preventing dust from polluting the production environment or affecting subsequent processing such as waste recycling or treatment. By setting dust filter holes on the surface of the conveyor belt 43 and aligning the dust suction holes with the dust filter hole movement area, an effective airflow channel is formed between the waste and the dust suction unit. When the waste is transported by the conveyor belt, the dust adhering to the waste can pass through the dust filter holes under the negative pressure of the dust suction unit 46, thereby removing the dust.
[0084] In one embodiment of the present invention, the discharge assembly 4 further includes a cleaning brush 47, which is fixedly disposed inside the housing 41 and can clean the conveying surface of the conveyor belt 43.
[0085] In the above technical solution, the cleaning brush 47 can effectively remove dust from the surface of the waste material on the conveying surface of the conveyor belt 43, further improving the cleanliness of the waste material surface and enhancing the dust removal effect on the waste material surface.
[0086] In one embodiment of the present invention, the discharge assembly 4 further includes a transmission roller 45, which is rotatably disposed inside the housing 41. The conveying belt 43 is sleeved on the transmission roller 45, and the transmission roller 45 is drivenly connected to the drive unit 42.
[0087] In the above technical solution, the drive roller 45 is rotatably mounted inside the housing 41, and its main function is to support the conveyor belt 43 and drive it to rotate. The drive roller 45 usually has a certain texture or uneven surface, which helps to increase the friction between the drive roller 45 and the conveyor belt 43, ensuring stable belt operation and reducing slippage. The drive unit 42 is fixed on the housing 41 and provides power to the conveyor belt 43 through a drive connection with the drive roller 45.
[0088] In one embodiment of this utility model, a partition is provided inside the dust collection hood 21 to divide the negative pressure airflow inside the dust collection pipe 22 proportionally, so as to more effectively complete the dust collection of the cutting chamber and the dust prevention of dust overflow.
[0089] In the above technical solution, by changing the position and shape of the baffles inside the dust collection hood, the airflow distribution inside the dust collection hood can be adjusted, and the negative pressure airflow of the dust collection pipe 22 can be proportionally distributed to different areas of the cutting chamber. This design ensures that areas with high dust concentrations can have a larger negative pressure airflow, thereby improving the dust removal efficiency in areas with high dust concentrations, and thus improving the overall dust removal effect of the dust removal equipment.
[0090] From the above description, it can be seen that the above embodiments of this utility model achieve the following technical effects: The dust collection box 1 is mainly used to provide installation space for the various components of the cutting equipment, and at the same time, it forms a cutting area inside the box, ensuring that the cutting and dust removal processes are carried out within a limited space. The cutting base plate 5 is used to divide the dust collection box 1 to form a first dust removal chamber 128, and at the same time, it provides support for the electrode sheet to be cut. A dust removal channel is provided on the cutting base plate 5, which connects the cutting area and the dust removal chamber, so that the dust generated during the cutting process can flow from the cutting area to the dust removal chamber, reducing the accumulation of dust in the cutting area and improving the overall dust removal efficiency. The function of the first partition 131 is to divide the first dust removal chamber 128 into multiple dust removal channels. The large amount of dust generated during cutting flows into the first dust removal chamber 128 through the dust removal channel. The first partition 131 is set to separate the outward flow path of the dust, lengthen the outward flow trajectory of the dust, and the multiple dust removal channels formed by the partition make the dust stay in the channels as much as possible, thereby reducing the outward escape of dust and improving the dust removal efficiency and effect of the dust removal equipment.
[0091] Obviously, the embodiments described above are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.
[0092] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0093] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A dust removal apparatus characterized by comprising: The dust removal box (1) is provided with a cutting bottom plate (5) inside, the cutting bottom plate (5) separates the dust removal box (1) to form a first dust removal chamber (128), the first dust removal chamber (128) is provided with a first partition (131) horizontally, the first partition (131) separates the first dust removal chamber (128) to form a plurality of dust removal cavities, and the cutting bottom plate (5) is provided with a dust removal channel, and the dust removal channel communicates with the dust removal cavities.
2. The dust extraction apparatus of claim 1, wherein The dust removal box (1) comprises a first dust removal assembly (11) and a second dust removal assembly (12), the first dust removal assembly (11) and the second dust removal assembly (12) are oppositely arranged along the X-axis direction, the first dust removal assembly (11) comprises a first side plate (111), the first partition (131) is arranged on the inner wall of the first side plate (111) and extends towards the second dust removal assembly (12), and the cutting bottom plate (5) is installed on the end face of the first partition (131) towards the second dust removal assembly (12).
3. The dust extraction apparatus of claim 2, wherein, The internal chamber of the first dust removal assembly (11) is a first dust removal chamber (128), two first partitions (131) are arranged on the inner wall of the first side plate (111) in the Z-axis direction, and the two first partitions (131) separate the first dust removal chamber (128) to form a dust collection area in the middle and dust blocking areas on the upper and lower sides of the dust collection area, and the dust removal channel communicates with the dust collection area.
4. The dust extraction apparatus of claim 2, wherein The dust removal device further comprises a mounting portion (132), the mounting portion (132) is arranged in the second dust removal assembly (12), and the mounting portion (132) separates the second dust removal assembly (12) to form a cutting chamber (121) and a second dust removal chamber (122), and the cutting chamber (121) is a chamber between the mounting portion (132) and the cutting bottom plate (5).
5. The dust extraction apparatus of claim 2, wherein The dust removal device comprises a pressing roller (14) and a mounting portion (132), the pressing roller (14) comprises a first pressing roller (141), and the first pressing roller (141) is arranged in pairs, one of which is rotatably arranged on the first dust removal assembly (11), and the other is rotatably arranged on the mounting portion (132).
6. The dust extraction apparatus of claim 5, wherein, The pressing roller (14) further comprises a second pressing roller (142), the second pressing roller (142) is arranged in pairs, one of which is rotatably arranged on the first dust removal assembly (11), and the other is rotatably arranged on the mounting portion (132), the first pressing roller (141) is arranged above the second pressing roller (142); and / or, the second pressing roller (142) comprises a thin-diameter section located in the middle of the second pressing roller (142), and thick-diameter sections located at both ends.
7. The dust extraction apparatus of claim 1, wherein The dust removal equipment further comprises a wind knife assembly (3) arranged on the dust removal box body (1), the wind knife assembly (3) comprises an air inlet joint (31) and a gas conveying pipe (32), one end of the gas conveying pipe (32) is threadedly connected with the air inlet joint (31), the other end of the gas conveying pipe (32) is sealed, the gas conveying pipe (32) is provided with a gas blowing groove (33) in the radial direction, the gas blowing groove (33) extends in the axial direction, the gas blowing groove (33) communicates with the gas conveying pipe (32), and the gas conveying pipe (32) extends into the dust removal box body (1).
8. The dust extraction apparatus of claim 7, wherein, The wind knife assembly (3) further comprises an adjusting part (34) fixed on the gas conveying pipe (32), the adjusting part (34) is rotationally arranged outside the dust removal box body (1), and the adjusting part (34) can drive the gas conveying pipe (32) to rotate in the dust removal box body (1).
9. The dust extraction apparatus of claim 2, wherein, The dust removal equipment further comprises a dust suction assembly (2), the dust suction assembly (2) comprises a dust suction cover (21) and a dust suction pipe (22), the dust suction cover (21) is arranged on the side of the dust removal box body (1) in the Y-axis direction, and the dust suction pipe (22) is arranged on the dust suction cover (21) and communicates with the internal cavity of the dust removal box body (1).
10. The dust extraction apparatus of claim 1, wherein, The dust removal equipment further comprises a material discharging assembly (4) arranged below the dust removal box body (1), the material discharging assembly (4) comprises a box body (41), a driving part (42), a material conveying belt (43) and a waste box (44), the driving part (42) is fixed on the box body (41), the material conveying belt (43) is arranged in the box body (41), the driving end of the driving part (42) is drivingly connected with the material conveying belt (43), and the waste box (44) is arranged below the box body (41).
11. The dust extraction apparatus of claim 10, wherein, The material discharging assembly (4) further comprises a dust suction part (46), the dust suction part (46) is arranged on the side of the material conveying belt (43) away from the material conveying surface, the surface of the material conveying belt (43) is provided with a dust filtering through hole, the dust suction part (46) is provided with a dust suction through hole facing the surface of the material conveying belt (43), and the dust suction through hole is arranged corresponding to the movement area of the dust filtering through hole.
12. The dust extraction apparatus of claim 11, wherein, The material discharging assembly (4) further comprises a cleaning brush (47) fixedly arranged in the box body (41) and capable of cleaning the material conveying surface of the material conveying belt (43).