Improved push-pull wire welding gun
By incorporating guide wheels and adjustment mechanisms into the push-pull wire welding torch, the problem of operator arm fatigue has been solved, resulting in improved welding quality and enhanced flexibility.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2026-03-06
AI Technical Summary
During the welding process using a push-pull wire welding gun, the operator's arm is prone to fatigue, which causes changes in the distance between the gun barrel and the workpiece, affecting the welding quality.
An improved push-pull wire welding gun was designed. By setting guide wheels and angle adjustment mechanisms on the gun barrel, support is provided and the distance between the gun barrel and the workpiece is adjusted, reducing the force on the operator's hands. The length adjustment mechanism and angle adjustment mechanism improve the flexibility of welding.
It effectively reduces operator hand fatigue, improves welding quality and flexibility, and can adapt to different welding conditions.
Smart Images

Figure CN223971061U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of push-pull wire welding gun technology, specifically an improved push-pull wire welding gun. Background Technology
[0002] The push-pull wire welding torch is a commonly used welding device for gas shielded welding, combining the advantages of both push and pull wire feeding methods. It features a pull roller and a feed roller at the front end, with wire feeding speed and welding current controlled by a remote control or foot switch. This design makes the welding process more stable and results in higher weld quality, making it particularly suitable for automated welding production lines.
[0003] When using a push-pull wire welding gun, it is necessary to maintain a distance of 1 to 3 millimeters between the gun barrel and the workpiece. However, after the operator holds the welding gun for a period of time, their arm may feel fatigued, which may lead to a change in the distance between the gun barrel and the workpiece, affecting the welding quality. Utility Model Content
[0004] The purpose of this invention is to provide an improved push-pull wire welding gun that effectively solves the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution.
[0006] An improved push-pull wire welding gun includes a gun body, a gun barrel at the end of the gun body, a mounting tube on the outer surface of the gun barrel, side arms on both sides of the mounting tube, a movable arm rotatably mounted at the end of the side arm, an angle adjustment mechanism between the side arm and the movable arm, and a guide wheel mounted at the bottom of the movable arm via a length adjustment mechanism.
[0007] Therefore, the guide wheel provides support for the barrel during welding operations, reducing the strain on the operator's hands and alleviating fatigue. Furthermore, the guide wheel positions the distance between the barrel end and the workpiece, improving welding quality. The angle adjustment mechanism allows for adjustment of the guide wheel's angle, and the length adjustment mechanism allows for adjustment of its position, enabling the welding torch to perform welding operations under various conditions with high flexibility.
[0008] Furthermore, the angle adjustment mechanism includes a plurality of first screw holes formed on the side surface of the movable arm, and the plurality of first screw holes are arranged coaxially. A first screw is installed on the outer surface of the side arm, and the first screw matches the first screw hole.
[0009] Furthermore, the length adjustment mechanism includes a connecting groove inside the movable arm, a mounting block is inserted inside the connecting groove, and a guide wheel is rotatably mounted on the end of the mounting block. The side surface of the mounting block has multiple second screw holes along its length direction, and a second screw is mounted on the outer surface of the movable arm, with the second screw matching the second screw holes.
[0010] Furthermore, a sleeve is provided on the outer surface of the barrel, and an installation tube is fitted and rotatably installed on the outer surface of the sleeve. Two third screw holes are opened on the outer surface of the sleeve, and a third screw is installed on the outer surface of the installation tube, with the third screw matching the third screw hole.
[0011] Furthermore, a connecting arm is installed on the outer surface of the sleeve, and the end of the connecting arm is connected to the gun body by bolts.
[0012] Furthermore, a reinforcing arm is installed on the outer surface of the connecting arm, and the end of the reinforcing arm is connected to the gun body by bolts.
[0013] Furthermore, the included angle between the two third screw holes is 90 degrees.
[0014] Furthermore, a rubber pad is provided on the outer surface of the gun handle, and the outer surface of the rubber pad has anti-slip texture.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows.
[0016] 1. This utility model, through the setting of guide wheels, can provide support for the gun barrel during welding operations, thereby reducing the force on the operator's hands and reducing fatigue. In addition, the guide wheels can also position the distance between the end of the gun barrel and the workpiece, thereby improving the welding quality.
[0017] 2. This utility model allows for the adjustment of the guide wheel angle through the angle adjustment mechanism and the adjustment of the guide wheel position through the length adjustment mechanism, thereby enabling the welding torch to perform welding operations under different conditions with high flexibility. Attached Figure Description
[0018] Figure 1 This is a three-dimensional schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a partial structural schematic diagram of the present invention;
[0020] Figure 3 This is a partial cross-sectional structural diagram of the movable arm in this utility model;
[0021] Figure 4 This is a schematic diagram of the sleeve structure in this utility model.
[0022] In the diagram: 100, gun body; 101, gun barrel; 102, sleeve; 103, mounting tube; 104, side arm; 105, movable arm; 106, guide wheel; 200, angle adjustment mechanism; 201, first screw hole; 202, first screw; 300, length adjustment mechanism; 301, connecting groove; 302, mounting block; 303, second screw hole; 304, second screw; 400, third screw hole; 401, third screw; 500, connecting arm; 600, reinforcing arm. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] In the description of the embodiments of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connection" and "installation" should be interpreted broadly. For example, "connection" can be a detachable connection or a non-detachable connection; it can be a direct connection or an indirect connection through an intermediate medium. Furthermore, "connection" can be a direct connection or an indirect connection through an intermediate medium. "Fixed" means that the relative positional relationship remains unchanged after the connection. The directional terms mentioned in the embodiments of this utility model, such as "inner," "outer," "top," and "bottom," are only for reference to the directions in the accompanying drawings. Therefore, the directional terms used are for better and clearer explanation and understanding of the embodiments of this utility model, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this utility model.
[0025] In this embodiment of the invention, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" and "second" may explicitly or implicitly include one or more of that feature.
[0026] Please see Figures 1-4The present invention provides an improved push-pull wire welding gun, comprising a gun body 100, a gun barrel 101 at the end of the gun body 100, an installation tube 103 on the outer surface of the gun barrel 101, side arms 104 on both outer surfaces of the installation tube 103, a movable arm 105 rotatably mounted at the end of the side arm 104, an angle adjustment mechanism 200 between the side arm 104 and the movable arm 105, and a guide wheel 106 mounted at the bottom of the movable arm 105 via a length adjustment mechanism 300.
[0027] In use, the gun body 100 can be held by hand, and both guide wheels 106 can be simultaneously brought into contact with the workpiece. During welding, the gun body 100 can be moved horizontally via the guide wheels 106 to weld the joint. Since the guide wheels 106 provide support for the barrel 101, the operator's hand stress is reduced, minimizing fatigue. Furthermore, the guide wheels 106 can position the distance between the end of the barrel 101 and the workpiece, improving welding quality. The angle adjustment mechanism 200 allows for adjustment of the guide wheel 106's angle, and the length adjustment mechanism 300 allows for adjustment of the guide wheel's length. The distance between the guide wheel 106 and the end of the barrel 101 can be adjusted, enabling the welding torch to perform welding operations under different conditions. For example, when the two workpieces are in a parallel position, the two guide wheels 106 are adjusted to be parallel to each other, so that the two guide wheels 106 can roll on the two workpieces respectively for welding during the welding process. When the two workpieces are in a perpendicular angle, the angle and length of the two guide wheels 106 are adjusted so that when the barrel 101 is aligned with the weld at a 45-degree angle, the two guide wheels 106 can still roll vertically on the two workpieces for welding, which is highly flexible.
[0028] Specifically, the angle adjustment mechanism 200 includes multiple first screw holes 201 formed on the side surface of the movable arm 105, and the multiple first screw holes 201 are arranged coaxially. A first screw 202 is installed on the outer surface of the side arm 104, and the first screw 202 matches the first screw hole 201. By unscrewing the first screw 202 out of the first screw hole 201, the movable arm 105 is released from fixation, so it can be rotated and the angle adjusted. After the angle is adjusted, the first screw 202 is screwed back into the first screw hole 201 to fix the movable arm 105 again, thereby achieving the purpose of adjusting the angle.
[0029] Specifically, the length adjustment mechanism 300 includes a connecting groove 301 inside the movable arm 105, a mounting block 302 inserted inside the connecting groove 301, and a guide wheel 106 rotatably mounted on the end of the mounting block 302. The side surface of the mounting block 302 has multiple second screw holes 303 along its length direction. The outer surface of the movable arm 105 is fitted with a second screw 304, which matches the second screw hole 303. When adjusting the position of the guide wheel 106, the second screw 304 can be unscrewed from the second screw hole 303 first, and then the mounting block 302 can be slid up and down to adjust the position of the guide wheel 106. After the position is adjusted, the second screw 304 can be screwed back into the second screw hole 303 for fixation, thereby completing the purpose of position adjustment.
[0030] Specifically, a sleeve 102 is provided on the outer surface of the barrel 101, and a mounting tube 103 is sleeved and rotatably mounted on the outer surface of the sleeve 102. Two third screw holes 400 are opened on the outer surface of the sleeve 102, and a third screw 401 is installed on the outer surface of the mounting tube 103. The third screw 401 matches the third screw hole 400. By screwing the third screw 401 into different third screw holes 400 respectively, the direction of the two guide wheels 106 can be adjusted.
[0031] Specifically, a connecting arm 500 is installed on the outer surface of the sleeve 102. The end of the connecting arm 500 is connected to the gun body 100 by bolts. The connecting arm 500 connects the sleeve 102 to the gun body 100 and provides support, so that the sleeve 102 does not come into contact with the gun barrel 101 and does not exert force on the gun barrel 101, thus avoiding deformation of the gun barrel 101. In addition, the bolt connection allows the sleeve 102 to be removed from the gun barrel 101 to meet different usage requirements.
[0032] Specifically, a reinforcing arm 600 is installed on the outer surface of the connecting arm 500. The end of the reinforcing arm 600 is connected to the gun body 100 by bolts. By setting the reinforcing arm 600, the structural strength of the connecting arm 500 can be strengthened and its structural stability can be improved.
[0033] Specifically, the included angle between the two third screw holes 400 is 90 degrees. When the third screw 401 is screwed into the two third screw holes 400 respectively, the forward direction of the gun body 100 can be changed, and the gun body 100 can be handheld for horizontal and vertical welding.
[0034] Specifically, the outer surface of the handle of the gun body 100 is provided with a rubber pad, and the outer surface of the rubber pad is provided with anti-slip texture. The rubber pad and anti-slip texture can increase the friction with the hand and improve hand comfort.
[0035] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. An improved push-pull wire welding gun, comprising a gun body (100), the end of the gun body (100) is provided with a gun barrel (101), characterized in that: the outer surface of the gun barrel (101) is provided with a mounting pipe (103), the outer surface of both sides of the mounting pipe (103) is mounted with a side arm (104), the end of the side arm (104) is rotatably mounted with a movable arm (105), an angle adjusting mechanism (200) is arranged between the side arm (104) and the movable arm (105), and the bottom of the movable arm (105) is mounted with a guide wheel (106) through a length adjusting mechanism (300).
2. The improved push-pull wire welding gun according to claim 1, characterized in that: the angle adjusting mechanism (200) comprises a plurality of first screw holes (201) opened in the side surface of the movable arm (105), the plurality of first screw holes (201) are coaxially arranged, the outer surface of the side arm (104) is mounted with a first screw (202), and the first screw (202) is matched with the first screw hole (201).
3. The improved push-pull wire welding gun according to claim 1, characterized in that: the length adjusting mechanism (300) comprises a connecting groove (301) opened in the inside of the movable arm (105), the inside of the connecting groove (301) is inserted with a mounting block (302), the end of the mounting block (302) is rotatably mounted with the guide wheel (106), the side surface of the mounting block (302) is opened with a plurality of second screw holes (303) along the length direction thereof, the outer surface of the movable arm (105) is mounted with a second screw (304), and the second screw (304) is matched with the second screw hole (303).
4. The improved push-pull wire welding gun according to claim 1, characterized in that: the outer surface of the gun barrel (101) is provided with a sleeve pipe (102), the mounting pipe (103) is sleeved and rotatably mounted on the outer surface of the sleeve pipe (102), the outer surface of the sleeve pipe (102) is opened with two third screw holes (400), the outer surface of the mounting pipe (103) is mounted with a third screw (401), and the third screw (401) is matched with the third screw hole (400).
5. The improved push-pull wire welding gun according to claim 4, characterized in that: the outer surface of the sleeve pipe (102) is mounted with a connecting arm (500), the end of the connecting arm (500) is connected with the gun body (100) through a bolt.
6. The improved push-pull wire welding gun according to claim 5, characterized in that: the outer surface of the connecting arm (500) is mounted with a reinforcing arm (600), the end of the reinforcing arm (600) is connected with the gun body (100) through a bolt.
7. The improved push-pull wire welding gun according to claim 4, characterized in that: the included angle of the two third screw holes (400) is 90 degrees.
8. The improved push-pull wire welding gun according to claim 1, characterized in that: The outer surface of the handle part of the gun body (100) is provided with a rubber pad, and the outer surface of the rubber pad is provided with anti-skid lines.