Rotary welding device

Abstract

The utility model relates to the technical field of hydraulic cylinder production, in particular to a rotary welding device which comprises a lifting table, a horizontal displacement mechanism, a material guide plate, a mechanical arm mechanism and a tail gas filtering mechanism. The lifting table is arranged on one side of the top end of the base and rotationally connected with a three-jaw chuck mechanism. A welding box is mounted on the horizontal displacement mechanism and is driven by the horizontal displacement mechanism to transversely move along the base; the material guide plate is obliquely mounted in the welding box; the output end of the mechanical arm mechanism extends into the welding box and is provided with a welding gun. Through the arrangement of the dismounting mechanism, the welding seat and the welding cover are convenient to dismount, elements in the welding box can be overhauled regularly, and the welding effect is prevented from being influenced; and through the arrangement of the welding base, the welding cover, the material guide plate and the tail gas filtering mechanism, welding slag and odor generated during welding can be conveniently covered, sputtering of the welding slag is avoided, the odor can be conveniently and rapidly absorbed and filtered, and pollution is reduced.

Description

Technical Field

[0001] This utility model relates to the field of hydraulic cylinder manufacturing technology, specifically a rotary welding device. Background Technology

[0002] A hydraulic cylinder is a hydraulic actuator that converts hydraulic energy into mechanical energy to perform linear reciprocating motion. It is widely used in the hydraulic systems of various machines. Currently, welding equipment is used in the production of hydraulic cylinders on the market.

[0003] Chinese patent CN221935796U discloses a welding device for hydraulic cylinder body welds, including a base, a support mechanism fixedly connected to the top of the base, a fixing mechanism installed on the side of the support mechanism, and a welding mechanism installed on the surface of the base. The improved welding device clamps and fixes the hydraulic cylinder body to be welded through the fixing mechanism. During welding, the hydraulic cylinder body and the fixing mechanism rotate slowly in sync, resulting in better welding effect. The distance between the upper and lower arc plates can be flexibly adjusted by rotating the threaded rod, which can be flexibly adjusted according to different sizes of hydraulic cylinder bodies. It can clamp and fix hydraulic cylinder bodies of various specifications, making it more adaptable.

[0004] However, the above-mentioned publicly available solutions have the following shortcomings: the welding head on the welding mechanism will generate a lot of odor and welding slag during welding, which is not easy to clean and will pollute the environment around the welding device, causing inconvenience to the welding work. Utility Model Content

[0005] The purpose of this invention is to address the problems existing in the background technology by proposing a rotary welding device.

[0006] The technical solution of this utility model is as follows: A rotary welding device includes a lifting platform, which is set on one side of the top of a base. A three-jaw chuck mechanism is rotatably connected to the lifting platform, and the three-jaw chuck mechanism is driven to rotate by a motor installed on the lifting platform; a horizontal displacement mechanism, which is set on the other side of the top of the base, on which a welding box is installed. The welding box is driven to move laterally along the base by the horizontal displacement mechanism. Both sides of the welding box have clearance openings, which correspond to the three-jaw chuck mechanism; a guide plate, which is installed obliquely inside the welding box. A discharge channel is opened on the right side wall of the welding box and below the clearance opening. The discharge channel corresponds to the bottom end of the guide plate, and a door is installed on the discharge channel; a robotic arm mechanism, which is set on the top of the welding box. The output end of the robotic arm mechanism extends into the welding box and is equipped with a welding torch; and an exhaust gas filtration mechanism, which is set on the top of the welding box. The intake end of the exhaust gas filtration mechanism extends into the welding box and is located near the welding torch.

[0007] Preferably, the welding box consists of a welding base and a welding cover that can be detachably installed on the top of the welding base. The clearance opening on the welding box consists of two sets of arc-shaped openings, which are symmetrically arranged on the welding base and the welding cover.

[0008] Preferably, the welding seat is provided with a support mechanism, which includes a support plate installed on the side wall of the welding seat and located above the guide plate. The support plate is also provided with a set of arc-shaped openings.

[0009] And support rollers, which are provided in two sets. The two sets of support rollers are rotatably connected between the support plate and the side wall of the welding seat, and the support rollers are arranged laterally along the welding seat.

[0010] Preferably, the exhaust gas treatment mechanism includes an exhaust gas filter mechanism, which is located at the top of the welding cover. The intake end of the exhaust gas filter mechanism is connected to a duct via an air pump, and the absorption end of the duct extends into the inside of the welding cover where multiple sets of air intake covers are installed.

[0011] Preferably, a disassembly and assembly mechanism is provided between the welding seat and the welding cover. The disassembly and assembly mechanism includes a positioning component, which consists of a positioning rod and a positioning hole. Multiple sets of positioning rods and positioning holes are evenly installed on the welding seat and the welding cover respectively, and the positioning rod slides into the corresponding positioning hole; and a locking component, which is provided between the welding seat and the welding cover to complete the disassembly and assembly of the welding seat and the welding cover.

[0012] Preferably, the locking assembly includes a mounting plate mounted on the side wall of the welding seat, with a gear rotatably connected to the top of the mounting plate; an L-shaped plate, one end of which is mounted on the side wall of the welding cover, and the other end of which slides vertically along the mounting plate; and a sliding plate that slides vertically along the mounting plate. Both the sliding plate and the L-shaped plate are equipped with toothed plates, and the two sets of toothed plates are respectively engaged with the two side walls of the gear. The top of the L-shaped plate has an opening for sliding connection with the sliding plate, and a sliding rod is inserted into the upper end of the sliding plate, with the sliding rod abutting against the top of the L-shaped plate.

[0013] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects: the setting of the disassembly and assembly mechanism makes the welding seat and welding cover easy to disassemble and assemble, and the components inside the welding box can be inspected regularly to avoid affecting the welding effect; the setting of welding seat, welding cover, guide plate and exhaust gas filtration mechanism makes it easy to cover the welding slag and odor generated by welding, avoid welding slag splashing and facilitate the rapid absorption and filtration of odor, and reduce pollution. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of the welding seat of this utility model;

[0016] Figure 3 This is a schematic diagram of the internal structure of the welding cover of this utility model;

[0017] Figure 4 This is a schematic diagram of part A of the present invention.

[0018] Reference numerals: 1. Base; 2. Lifting platform; 201. Three-jaw chuck mechanism; 3. Horizontal displacement mechanism; 4. Welding seat; 401. Positioning rod; 402. Arc-shaped opening; 403. Support plate; 404. Support roller; 405. Guide plate; 5. Welding cover; 501. Positioning hole; 6. Robotic arm mechanism; 601. Welding torch; 7. Exhaust gas filtration mechanism; 701. Conduit; 702. Suction hood; 8. L-shaped plate; 801. Gear; 802. Slide plate; 803. Slide rod; 804. Mounting plate. Detailed Implementation

[0019] Example 1

[0020] like Figures 1 to 3 As shown, the present invention proposes a rotary welding device, including a lifting platform 2, a horizontal displacement mechanism 3, a guide plate 405, a robotic arm mechanism 6, and an exhaust gas filtration mechanism 7. The lifting platform 2 is located on one side of the top of the base 1, and a three-jaw chuck mechanism 201 is rotatably connected to the lifting platform 2. The three-jaw chuck mechanism 201 is driven to rotate by a motor installed on the lifting platform 2. The horizontal displacement mechanism 3 is located on the other side of the top of the base 1, and a welding box is installed on the horizontal displacement mechanism 3. The welding box is provided with a glass observation window. The welding box is driven by the horizontal displacement mechanism 3 to move laterally along the base 1. Both sides of the welding box have clearance openings, which are connected to the three-jaw chuck mechanism. Corresponding to structure 201, the horizontal displacement mechanism 3 consists of a driving component and a support frame that is driven by the driving component to move laterally along the base 1. The top of the support frame is connected to the bottom of the welding box. The guide plate 405 is installed obliquely inside the welding box. A discharge channel is provided on the right side wall of the welding box and below the clearance opening. The discharge channel corresponds to the bottom of the guide plate 405 and a door is installed on the discharge channel. The robotic arm mechanism 6 is set at the top of the welding box. The output end of the robotic arm mechanism 6 extends into the welding box and is equipped with a welding torch 601. The exhaust gas filtration mechanism 7 is set at the top of the welding box. The intake end of the exhaust gas filtration mechanism 7 extends into the welding box and is located near the welding torch 601.

[0021] Furthermore, the exhaust gas treatment mechanism includes an exhaust gas filtration mechanism 7; the exhaust gas filtration mechanism 7 is located at the top of the welding cover 5, and the exhaust gas filtration mechanism 7 consists of a treatment box and a filter assembly located inside the treatment box. The filter assembly can be set as an activated carbon adsorption plate to filter welding odors and reduce pollution. The intake end of the exhaust gas filtration mechanism 7 is connected to a duct 701 through an air pump, and the absorption end of the duct 701 extends into the inside of the welding cover 5 and is equipped with multiple sets of suction hoods 702.

[0022] In this embodiment, the component to be welded by the hydraulic cylinder is clamped and fixed on the three-jaw chuck mechanism 201. The lifting platform 2 drives the hydraulic cylinder to move up and down to adjust it to a suitable position. The horizontal displacement mechanism 3 starts the welding box to move towards the hydraulic cylinder until the part to be welded on the hydraulic cylinder passes through the clearance port and is adjusted to a suitable position inside the welding box. The motor drives the three-jaw chuck mechanism 201 to rotate the hydraulic cylinder. The robotic arm mechanism 6 is existing technology and can drive the welding gun 601 to adjust to any angle to perform full welding on the hydraulic cylinder. The welding slag produced by welding slides along the guide plate 405 towards the discharge channel of the welding box. The welding slag can be disposed of by opening the door. The air pump is started to absorb the odor produced by welding gun 601 through multiple sets of air suction hoods 702 and enters the exhaust gas filter mechanism 7 through the duct 701 for filtration. After the odor is filtered out, it is discharged from the exhaust port of the exhaust gas filter mechanism 7, reducing air pollution. The welding box can cover the welding slag and welding odor, avoiding a large amount of welding slag splashing. At the same time, it facilitates the exhaust gas filter mechanism to absorb and filter the odor in time, reducing pollution.

[0023] Example 2

[0024] like Figures 1 to 4 As shown, the rotary welding device proposed in this utility model, compared with Embodiment 1, has a welding box consisting of a welding seat 4 and a welding cover 5 detachably installed on the top of the welding seat 4. The clearance opening on the welding box consists of two sets of arc-shaped openings 402, which are symmetrically arranged on the welding seat 4 and the welding cover 5. The guide plate 405 is installed on the inner wall of the welding seat 4, and the door is installed on the side wall of the welding seat 4. The exhaust gas treatment mechanism is installed on the welding cover 5.

[0025] Furthermore, the welding seat 4 is provided with a support mechanism, which includes a support plate 403 and a support roller 404. The support plate 403 is installed on the side wall of the welding seat 4 and is located above the guide plate 405. The support plate 403 is also provided with a set of arc-shaped openings 402. There are two sets of support rollers 404, which are rotatably connected between the support plate 403 and the side wall of the welding seat 4. The support rollers 404 are arranged laterally along the welding seat 4.

[0026] Furthermore, a disassembly and assembly mechanism is provided between the welding base 4 and the welding cover 5. The disassembly and assembly mechanism includes a positioning component and a locking component. The positioning component consists of a positioning rod 401 and a positioning hole 501. Multiple sets of positioning rods 401 and positioning holes 501 are evenly installed on the welding base 4 and the welding cover 5, respectively. The positioning rod 401 slides into the corresponding positioning hole 501. The locking component is provided between the welding base 4 and the welding cover 5 and is used to complete the disassembly and assembly of the welding base 4 and the welding cover 5.

[0027] Furthermore, the locking assembly includes a mounting plate 804, an L-shaped plate 8, and a sliding plate 802; the mounting plate 804 is mounted on the side wall of the welding seat 4, and a gear 801 is rotatably connected to the top of the mounting plate 804; one end of the L-shaped plate 8 is mounted on the side wall of the welding cover 5, and the other end of the L-shaped plate 8 slides vertically along the mounting plate 804; the sliding plate 802 slides vertically along the mounting plate 804, and toothed plates are mounted on both the sliding plate 802 and the L-shaped plate 8. The two sets of toothed plates are respectively engaged with the two side walls of the gear 801. The top of the L-shaped plate 8 has an opening that slides with the sliding plate 802. A sliding rod 803 is inserted into the upper end of the sliding plate 802, and the sliding rod 803 abuts against the top of the L-shaped plate 8.

[0028] In this embodiment, when the welding box moves toward the hydraulic cylinder and the welding part reaches above the support roller 404, the lifting platform 2 drives the hydraulic cylinder to adjust its vertical position so that the outer wall of the hydraulic cylinder contacts the outer peripheral surface of the two sets of support rollers 404. The two sets of support rollers 404 can rotate with the hydraulic cylinder. The support rollers 404 can support the hydraulic cylinder near the welding part, making the welding gun 601 welding more stable and improving the welding efficiency.

[0029] Lift the welding cover 5 so that the positioning hole 501 is aligned with the positioning rod 401 and inserted. Then, the insertion end of the L-shaped plate 8 slides down along the mounting plate 804 and is inserted. When the L-shaped plate 8 moves down along the mounting plate 804, the sliding plate 802 moves up along the through-hole on the mounting plate 804 until the insertion hole at the top of the sliding plate 802 is exposed. At the same time, the bottom end of the sliding rod 803 abuts against the top end of the L-shaped plate 8 and is inserted along the insertion hole on the sliding plate 802, thereby locking the sliding plate 802 and the L-shaped plate 8, and then locking the welding seat 4 and the welding cover 5. The assembly and disassembly are convenient and quick, and it is convenient to inspect the internal components of the welding seat 4 and the welding cover 5.

[0030] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.

Claims

1. A rotary welding device, characterized in that, The utility model relates to a welding device, including Lifting platform (2) is arranged in the top one side of base (1), and the three jaw chuck mechanism (201) is rotatably connected on lifting platform (2), and the three jaw chuck mechanism (201) is driven to rotate through the motor installed on lifting platform (2); Horizontal displacement mechanism (3) is arranged in the top other side of base (1), and the welding box is installed on horizontal displacement mechanism (3), and the welding box is driven to displace along base (1) through horizontal displacement mechanism (3), and the left and right sides of welding box are all provided with the mouth of giving place, and the mouth of giving place corresponds with three jaw chuck mechanism (201); Material guide plate (405) is obliquely installed in the welding box, and the right side wall of welding box and below the mouth of giving place are provided with the material discharge channel, and the material discharge channel corresponds with the bottom end of material guide plate (405), and the door body is installed on the material discharge channel; Mechanical arm mechanism (6) is arranged in the top of welding box, and the output end of mechanical arm mechanism (6) extends to the welding gun (601) installed in the welding box inside; And tail gas filtering mechanism (7) is arranged in the top of welding box, and the suction end of tail gas filtering mechanism (7) extends to the welding box inside and is arranged at the position close to welding gun (601).

2. A rotary welding device according to claim 1, wherein The welding box is composed of welding seat (4) and detachably installed welding cover (5) on the top of welding seat (4), and the mouth of giving place on the welding box is composed of two groups of arc-shaped mouth (402), and the two groups of arc-shaped mouth (402) are symmetrically arranged on welding seat (4) and welding cover (5).

3. A rotary welding device according to claim 2, wherein The inside of welding seat (4) is provided with support mechanism, and the support mechanism includes Support plate (403) is installed on the side wall of welding seat (4) and above material guide plate (405), and a group of arc-shaped mouth (402) is also arranged on support plate (403); And support roller (404) is provided with two groups, and the two groups of support roller (404) are rotatably connected between support plate (403) and the side wall of welding seat (4), and support roller (404) is transversely arranged along welding seat (4).

4. A rotary welding device according to claim 2, wherein Tail gas treatment mechanism includes Tail gas filtering mechanism (7) is arranged on the top of welding cover (5), and the suction end of tail gas filtering mechanism (7) is connected with the guide pipe (701) through the air pump, and the suction end of guide pipe (701) extends to the inside of welding cover (5) and is installed with multiple groups of air suction cover (702).

5. A rotary welding device according to claim 1, wherein Disassembling mechanism is arranged between welding seat (4) and welding cover (5), and the disassembling mechanism includes Positioning assembly is composed of positioning rod (401) and positioning hole (501), and multiple groups of positioning rod (401) and positioning hole (501) are evenly installed on welding seat (4) and welding cover (5) respectively, and positioning rod (401) is slidably inserted into corresponding positioning hole (501); And locking assembly is arranged between welding seat (4) and welding cover (5), and is used for completing the disassembly of welding seat (4) and welding cover (5).

6. A rotary welding device according to claim 5, wherein Locking assembly includes Mounting plate (804) is installed on the side wall of welding seat (4), and gear (801) is rotatably connected on the top of mounting plate (804); L-shaped plate (8) one end is installed on the side wall of welding cover (5), and the other end of L-shaped plate (8) is vertically slidably adjusted along mounting plate (804). And the sliding plate (802) is vertically slid along the mounting plate (804) to adjust, the sliding plate (802) and the L-shaped plate (8) are both provided with a toothed plate, the two sets of toothed plates are respectively meshed with the two side walls of the gear (801), the top end of the L-shaped plate (8) is provided with a through hole in sliding connection with the sliding plate (802), and the upper end of the sliding plate (802) is inserted with the slide rod (803), and the slide rod (803) is in abutment with the top end of the L-shaped plate (8).

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