Stable limiting welding device for laminated slabs

By designing and adjusting the composite plate stabilizing and limiting welding device with support mechanism, the problem of poor applicability of welding truss reinforcement of different types of composite plates was solved, and the efficiency, stability and applicability of the welding process were improved.

CN223971141UActive Publication Date: 2026-03-06ANHUI YIHONG CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

The existing composite slab truss reinforcement welding equipment cannot adapt to different size adjustments, resulting in a large amount of manpower and material resources being consumed in the welding process, and its applicability is poor.

Method used

A stable limiting welding device including an adjustment mechanism and a support mechanism was designed. The device uses a dual-axis motor to drive the transmission rod and the conical wheel to rotate the bidirectional lead screw, thereby adjusting the spacing of the slide. Through the combination of pentagonal inserts and rotating rods, it achieves stable support and precise positioning of the truss reinforcement of different types of composite slabs.

Benefits of technology

It saves time and effort in the welding process of composite slab truss reinforcement, improves welding efficiency and applicability of the device, reduces tedious manual adjustments, and ensures the stability and accuracy of the support.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stable limiting welding device for a laminated slab, which relates to the technical field of welding of truss ribs of the laminated slab and comprises a machine table, adjusting mechanisms are arranged on two sides of the machine table, sliding frames are mounted on two sides of the upper end of the machine table in a sliding manner, and supporting mechanisms are arranged at the upper ends of the sliding frames. The rotating transmission rod drives the first cone pulleys on the two sides to rotate, the first cone pulleys drive the two-way lead screw to rotate synchronously through the second cone pulleys meshed with the first cone pulleys, the rotating two-way lead screw can drive the threaded seats installed on the two sides in a threaded mode to get close to or get away from each other, and therefore the distance between the sliding frames can be adjusted. Compared with the prior art, more time and labor are saved in the welding process of the laminated slab truss rib, the using effect of the device is greatly improved, the position of the connecting rod can be adjusted by rotating the rotating rod, point location can be further conducted on the placed laminated slab, it is ensured that the laminated slab is stably supported, and meanwhile after positioning is completed, the rotating rod can be restored.
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Description

Technical Field

[0001] This utility model relates to the field of composite slab truss reinforcement welding technology, specifically to a composite slab stabilizing and limiting welding device. Background Technology

[0002] Composite floor slabs are assembled monolithic floor slabs made by stacking precast slabs and cast-in-place reinforced concrete layers. Composite floor slabs have good integrity, and the upper and lower surfaces of the slab are flat, which facilitates the finishing layer decoration. They are suitable for high-rise buildings and large-span buildings with high requirements for overall rigidity.

[0003] Composite slab truss reinforcement is a special structural device made by welding several different types of steel bars according to a reasonable structure. It is mainly used in the bottom plate of composite roof slabs. Its main function is to strengthen the compressive strength and toughness of the bottom plate, which can effectively increase the earthquake resistance of the building.

[0004] In existing composite slab truss welding, bracing is often used to support the composite slab truss reinforcement. During the welding process, the components are heavy, and the welder needs external assistance, which wastes a lot of manpower and resources. In addition, there are many types of composite slab truss reinforcement, and the existing equipment cannot adjust the size according to different types of composite slab truss reinforcement, resulting in poor applicability of the equipment and causing many troubles in the welding process. Utility Model Content

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0006] A stabilizing and limiting welding device for composite plates includes a machine base, with adjustment mechanisms on both sides of the machine base, and sliding frames slidably mounted on both sides of the upper end of the machine base, with a support mechanism at the upper end of the sliding frames.

[0007] The adjustment mechanism includes a mounting base, one end of which is fixedly mounted to the left end of the machine base. A dual-axis motor is fixedly mounted at the front end of the mounting base, and transmission rods are driven at both ends of the dual-axis motor. A conical wheel is fixedly mounted on the top of the transmission rod. Stabilizing frames are fixedly mounted on both sides of the left end of the machine base. Side plates are symmetrically fixed on both the front and rear sides of the machine base. A bidirectional lead screw is rotatably mounted on the inner side of the side plate. A conical wheel is fixedly mounted on the top of the bidirectional lead screw. Threaded seats are threadedly mounted on both sides of the bidirectional lead screw.

[0008] Preferably, the front end of the stabilizing frame is rotatably mounted through the outside of the transmission rod, and the first and second conical wheels mesh with each other.

[0009] Preferably, the threads on both sides of the bidirectional lead screw are arranged in opposite directions, and the upper end of the threaded seat is fixedly installed with the bottom end of the slide.

[0010] Preferably, the support mechanism includes a baffle plate. The lower end of the baffle plate is fixedly installed with the upper end of the carriage. On both sides of the top end of the baffle plate, rotation grooves are penetrated and opened. On both sides of the rotation grooves, through holes are penetrated and opened. Inside the through holes, a pentagonal plug is movably installed. At the front end of the pentagonal plug, a cross plate is fixedly provided. Inside the rotation grooves, a rotating rod is provided. At the inner side of the bottom end of the rotating rod, a connecting rod is fixedly provided. On both sides of the top end of the rotating rod, sleeves are fixedly provided. At the inner side of the bottom end of the rotating rod, insertion holes are fixedly provided.

[0011] Preferably, the top end of the rotating rod is rotatably connected with the inside of the rotation groove, and the insertion hole is penetrated and opened inside the top end of the rotating rod.

[0012] Preferably, the outside of the sleeve is fitted and rotationally connected with the inside of the through hole.

[0013] Preferably, both the through hole and the insertion hole are pentagonal, and the pentagonal plug is movably installed through the inside of the insertion hole.

[0014] Preferably, the carriage is in a "C" shape.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] The utility model provides a laminated board stable limit welding device. Through the adjustment mechanism, the rotating transmission rod drives the two-sided bevel gear one to rotate, and the bevel gear one drives the two-way screw rod to rotate synchronously by using the meshing bevel gear two. By using the rotating two-way screw rod, the two threaded seats installed on both sides can be driven to approach or move away from each other, so as to adjust the distance between the carriages, making the welding process of the laminated board truss bars more time-saving and labor-saving, and greatly improving the use effect of the device.

[0017] The utility model provides a laminated board stable limit welding device. Through the support mechanism, by rotating the rotating rod, the position of the connecting rod can be adjusted, and the position of the placed laminated board can be further positioned to ensure its stable support. At the same time, after the positioning is completed, the rotating rod can be restored. The pentagonal plug can pass through the through hole and be directly inserted into the pentagonal insertion hole, so as to fix the rotating rod, making it not easy to rotate during use. The connecting rod on the rotating rod can support the laminated board truss bars of different models, improving the applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a structural schematic diagram of the laminated board stable limit welding device of the utility model;

[0019] Figure 2 is a structural schematic diagram of the adjustment mechanism of the utility model;

[0020] Figure 3 is a structural schematic diagram of the detailed view of the adjustment mechanism of the utility model;

[0021] Figure 4 This is a schematic structural diagram of the support mechanism of the present utility model.

[0022] In the figure: 1, machine table; 2, adjustment mechanism; 3, carriage; 4, support mechanism; 21, mounting seat; 22, double-shaft motor; 23, transmission rod; 24, first cone pulley; 25, stabilizing frame; 26, side plate; 27, bidirectional screw rod; 28, second cone pulley; 29, threaded seat; 41, baffle; 42, rotating groove; 43, through hole; 44, pentagonal plug post; 45, cross plate; 46, rotating rod; 47, connecting rod; 48, sleeve; 49, jack. Specific embodiments

[0023] The following further describes the present utility model in detail with reference to embodiments:

[0024] As Figures 1-4 shown, the present utility model provides a stable limit welding device for laminated plates, including a machine table 1, adjustment mechanisms 2 are provided on both sides of the machine table 1, carriage 3 are slidably installed on both upper ends of the machine table 1, and a support mechanism 4 is provided on the upper end of the carriage 3.

[0025] The carriage 3 is in an inverted U shape.

[0026] In this solution, through the adjustment structure, by adjusting the distance between the carriages 3, the welding process of the laminated plate truss bars is made more time-saving and labor-saving, greatly improving the use effect of the device. Through the support structure, by rotating the rotating rod 46, the position of the connecting rod 47 can be adjusted, and the position of the placed laminated plate can be further positioned to ensure its stable support.

[0027] As Figures 2-3 shown, the adjustment mechanism 2 includes a mounting seat 21, one end of the mounting seat 21 is fixedly installed with the left end of the machine table 1, a double-shaft motor 22 is fixedly provided at the front end of the mounting seat 21, transmission rods 23 are installed at both ends of the double-shaft motor 22, a first cone pulley 24 is fixedly provided at the top of the transmission rod, stabilizing frames 25 are fixedly provided at both ends of the left end of the machine table 1, side plates 26 are symmetrically and fixedly provided on the front and back sides of the machine table 1, a bidirectional screw rod 27 is rotatably installed inside the side plates 26, a second cone pulley 28 is fixedly provided at the top of the bidirectional screw rod 27, and threaded seats 29 are threadedly installed on both sides of the bidirectional screw rod 27.

[0028] The front end inside of the stabilizing frame 25 is rotatably installed through the outside of the transmission rod 23, and the first cone pulley 24 and the second cone pulley 28 are engaged with each other.

[0029] The thread directions on both sides of the bidirectional screw rod 27 are set to be opposite, and the upper ends of the threaded seats 29 are fixedly installed with the bottom ends of the carriage 3.

[0030] In this solution, when welding composite slab truss reinforcement of different specifications, there is no need for tedious manual adjustment of the welding position, which greatly saves time and labor costs. The adjustment of the structure can quickly and accurately complete the spacing adjustment, which significantly improves the efficiency of the composite slab truss reinforcement welding process and greatly enhances the use effect of the device.

[0031] like Figure 4 As shown, the support mechanism 4 includes a baffle 41. The lower end of the baffle 41 is fixedly installed with the upper end of the slide 3. A rotating groove 42 is provided through both sides of the top of the baffle 41. Through holes 43 are provided through both sides of the rotating groove 42. A pentagonal insert 44 is movably installed inside the through hole 43. A horizontal plate 45 is fixedly provided at the front end of the pentagonal insert 44. A rotating rod 46 is provided inside the rotating groove 42. A connecting rod 47 is fixedly provided on the inner side of the bottom end of the rotating rod 46. Sleeves 48 are fixedly provided on both sides of the top of the rotating rod 46. An insertion hole 49 is fixedly provided on the inner side of the bottom end of the rotating rod 46.

[0032] The top of the rotating rod 46 is rotatably connected to the inside of the rotating groove 42, and the insertion hole 49 is opened through the top of the rotating rod 46.

[0033] The outside of the sleeve 48 fits into the inside of the through hole 43 and is rotatably connected.

[0034] Both the through hole 43 and the socket 49 are pentagonal, and the pentagonal plug 44 is installed through the interior of the socket 49.

[0035] In this design, the connecting rod 47 can be adjusted at multiple angles under the drive of the rotating rod 46, which enables the device to adapt and support different types of composite slab truss reinforcement.

[0036] The working principle of the composite plate stabilizing and limiting welding device will be explained in detail below.

[0037] like Figures 1-4As shown, when the composite plate stabilizing and limiting welding device needs to be used, the operator can pull the horizontal plate 45 outward to pull the pentagonal insert 44 out of the insertion hole 49 when the composite plate needs to be supported. Then, the rotating rod 46 can be rotated, which can drive the sleeve 48 to rotate synchronously in the through hole 43. During the rotation of the rotating rod 46, the connecting rod 47 connected to it will move synchronously. In this way, the position of the connecting rod 47 can be flexibly and accurately adjusted according to the actual placement requirements of the composite plate. In this way, the composite plate can be further supported at precise points, ensuring that the composite plate can obtain a stable support effect when placed. Then, the composite plate truss reinforcement to be welded can be placed between the baffles 41. The connecting rods 47 on both sides can support the composite plate truss reinforcement. Finally, it can be accurately passed through the through hole 43 and directly inserted into the corresponding pentagonal insert. The unique shape design of the pentagonal insert 44 and the pentagonal insert 49 inside the hole 49 allows them to form a tight mesh when they are engaged, thus firmly fixing the rotating rod 46. This ensures that the rotating rod 46 is not easily rotated due to external interference during the use of the device, effectively maintaining the stability of the support point. After the composite truss reinforcement is supported, it is convenient for operators to perform welding. By starting the dual-axis motor 22, the dual-axis motor 22 drives the transmission rods 23 on both sides to rotate. The transmission rods 23, through the meshing effect between the first conical wheel 24 and the second conical wheel 28, synchronously drive the bidirectional lead screws 27 on both sides to rotate. The bidirectional lead screws 27 then drive the threaded seats 29 on both sides to move, causing the threaded seats 29 to move the slides 3 on both sides closer or further apart. This allows for synchronous adjustment of the spacing between the rotating rods 46, eliminating the need for tedious manual adjustment of the welding position when dealing with composite truss reinforcement of different specifications.

[0038] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A stable positioning and welding device for laminated boards, comprising a machine table (1), two sides of the machine table (1) are provided with adjusting mechanisms (2), characterized in that: The upper end of the machine table (1) is slidably installed with a sliding frame (3), and the upper end of the sliding frame (3) is provided with a supporting mechanism (4). The adjusting mechanism (2) comprises a mounting seat (21), one end of which is fixedly installed with the left end of the machine table (1), the front end of the mounting seat (21) is fixedly provided with a double-shaft motor (22), both ends of the double-shaft motor (22) are drivingly installed with a transmission rod (23), the top of the transmission rod (23) is fixedly provided with a bevel gear (24), both sides of the left end of the machine table (1) are fixedly provided with a stable frame (25), both sides of the machine table (1) are symmetrically fixedly provided with a side plate (26), the inner side of the side plate (26) is rotatably installed with a bidirectional screw rod (27), the top of the bidirectional screw rod (27) is fixedly provided with a bevel gear (28), both sides of the bidirectional screw rod (27) are threadedly installed with a threaded seat (29).

2. The stable limiting and welding device for the laminated board according to claim 1, characterized in that: The front end of the stable frame (25) is rotatably installed with the outside of the transmission rod (23), and the bevel gear (24) and the bevel gear (28) are engaged.

3. The device according to claim 1, characterized in that: The screw threads on both sides of the bidirectional screw rod (27) are oppositely arranged, and the upper end of the threaded seat (29) is fixedly installed with the bottom end of the sliding frame (3).

4. The device according to claim 1, wherein the device is characterized in that: The supporting mechanism (4) comprises a baffle (41), the lower end of which is fixedly installed with the upper end of the sliding frame (3), the top end of the baffle (41) is provided with a rotating groove (42) penetratingly formed on both sides, the rotating groove (42) is provided with a through hole (43) penetratingly formed on both sides, the inside of the through hole (43) is movably installed with a five-corner inserting column (44), the front end of the five-corner inserting column (44) is fixedly provided with a horizontal plate (45), the inside of the rotating groove (42) is provided with a rotating rod (46), the bottom end of the rotating rod (46) is fixedly provided with a connecting rod (47) on the inner side, both sides of the top end of the rotating rod (46) are fixedly provided with a sleeve (48), and the bottom end of the rotating rod (46) is fixedly provided with an inserting hole (49) on the inner side.

5. The device according to claim 4, wherein: The top end of the rotating rod (46) is rotatably connected with the inside of the rotating groove (42), and the inserting hole (49) is penetratingly formed with the inside of the top end of the rotating rod (46).

6. The device according to claim 4, wherein: The outside of the sleeve (48) is embedded with the inside of the through hole (43) in a rotatable manner.

7. The device according to claim 4, wherein: The through hole (43) and the inserting hole (49) are both five-cornered, and the five-corner inserting column (44) is movably installed with the inside of the inserting hole (49).

8. The device according to claim 1, wherein: The sliding frame (3) is in the shape of " ".