Production system of house wallboards

Abstract

The utility model discloses a house wallboard production system. A transfer module of the production system is used for obtaining a plurality of steel structure units; the combination module is connected with the transfer module, the combination module comprises a workbench and a splicing assembly, the transfer module is used for transporting the multiple steel structure units to the workbench, and the splicing assembly is used for splicing the multiple steel structure units on the workbench to obtain a steel structure frame; the plate processing module is connected with the transfer module, the transfer module is used for transporting the steel structure frame to the plate processing module, and the plate processing module is used for processing the steel structure frame, so that connection and fixation of the steel structure frame and a plate are achieved, and the house wallboard of the steel-concrete structure is obtained through processing. According to the production system, steel structure units can be spliced, machined and automatically transported, so that full-automatic production of house wallboards is achieved, the production quality and the production efficiency are improved, the labor intensity is remarkably reduced, and further development of building industrialization is facilitated.

Description

Technical Field

[0001] This application relates to the field of prefabricated engineering technology, and in particular to a production system for house wall panels. Background Technology

[0002] With the rapid development of the construction industry, industrialized construction has become an important direction for industry development. In the production of prefabricated steel-concrete structure wall panels, the handling, positioning, assembly, and welding of the panels usually rely on manual labor, which is labor-intensive, increases the physical burden on workers, and limits the improvement of production efficiency.

[0003] During manual assembly, human factors (such as skill level and fatigue) make it difficult to maintain a stable assembly speed, and errors and deviations are prone to occur, hindering the overall production progress. Due to the uncontrollability of manual operation, it is difficult to achieve uniform standards in terms of dimensional accuracy, welding quality, and assembly tightness of wall panel components. This not only affects the overall quality of the house but also increases the cost of later maintenance and repair. Utility Model Content

[0004] In order to solve the technical problems of high labor intensity and low production efficiency in the existing technology, this application provides a production system for house wall panels.

[0005] To address the technical problems existing in the prior art, this application provides a production system for house wall panels. The production system includes a transfer module, a combination module, and a panel processing module. The transfer module is used to acquire several steel structure units. The combination module is connected to the transfer module and includes a workbench and splicing components. The transfer module transports the steel structure units to the workbench, and the splicing components assemble the steel structure units on the workbench to obtain a steel structure frame. The panel processing module is connected to the transfer module and transports the steel structure frame to the panel processing module. The panel processing module processes the steel structure frame to connect and fix the steel structure frame to the panels, thereby obtaining the house wall panels of a reinforced concrete structure.

[0006] Optionally, the production system further includes a flipping module, which is connected to the transfer module. The transfer module is used to transport the steel structure frame processed by the plate processing module to the flipping module. The flipping module is used to flip the processed steel structure frame to expose the unprocessed surface of the steel structure frame.

[0007] Optionally, the aforementioned transfer module includes a first transfer component and a second transfer component. The two sides of the aforementioned flipping module are respectively connected to the first transfer component and the second transfer component. The first transfer component is used to transport the steel structure frame processed by the aforementioned plate processing module to the aforementioned flipping module, with the processed surface of the steel structure frame transported by the first transfer component facing upwards. The aforementioned flipping module is used to flip the processed steel structure frame, and the aforementioned second transfer component is used to receive and transfer the flipped steel structure frame, with the unprocessed surface of the flipped steel structure frame facing upwards.

[0008] Optionally, the production system includes a first assembly module and a second assembly module, and a first sheet metal processing module and a second sheet metal processing module. The first assembly module and the first sheet metal processing module are respectively arranged along the transport direction of the first transfer component, and the second assembly module and the second sheet metal processing module are respectively arranged along the transport direction of the second transfer component. The first assembly module is used to perform splicing operations on the first surface of the steel structure frame, the first sheet metal processing module is used to process the spliced ​​steel structure frame, the second assembly module is used to perform splicing operations on the second surface of the flipped steel structure frame, and the second sheet metal processing module is used to process the second surface of the flipped steel structure frame.

[0009] Optionally, the above-mentioned sheet metal processing module includes an adhesive application component, which is connected to the above-mentioned transfer module. The transfer module is used to transport the steel structure frame assembled from the above-mentioned combined modules to the adhesive application component, and the adhesive application component is used to apply adhesive to several adhesive application positions on the above-mentioned steel structure frame.

[0010] Optionally, the above-mentioned sheet material processing module includes a sheet material laying assembly, which is connected to the above-mentioned transfer module. The transfer module is used to transport the glued steel structure frame to the sheet material laying assembly, and the sheet material laying assembly is used to place the glued steel structure frame on the glued steel structure frame.

[0011] Optionally, the above-mentioned sheet metal processing module includes a locking assembly, which is connected to the above-mentioned transfer module. The transfer module is used to transport the above-mentioned steel structure frame including the above-mentioned sheet metal to the above-mentioned sheet metal assembly.

[0012] Optionally, the locking assembly includes a hole-making mechanism and a fixing mechanism. The hole-making mechanism is used to make holes in the plates on the steel structure frame, and the fixing mechanism is used to insert the fastener into the holes on the plates to achieve locking and fixing between the steel structure frame and the plates.

[0013] Optionally, the transfer module includes a truss assembly connected to the workbench, the truss assembly being used to transport the aforementioned steel structure units to the workbench.

[0014] Optionally, the splicing assembly includes an assembly mechanism and a welding mechanism, which are disposed on the workbench. The assembly mechanism is used to position and assemble the plurality of steel structure units so that the plurality of steel structure units are combined into the steel structure frame of a preset size. The welding mechanism is used to flexibly weld the steel structure frame of the preset size.

[0015] This application provides a production system for house wall panels. The system includes a transfer module, a combination module, and a panel processing module. The transfer module acquires several steel structure units. The combination module, connected to the transfer module, includes a workbench and splicing components. The transfer module transports the steel structure units to the workbench, and the splicing components assemble the steel structure units on the workbench to obtain a steel structure frame. The panel processing module, connected to the transfer module, transports the steel structure frame to the panel processing module, which processes the steel structure frame to connect and fix the steel structure frame to the panels, thus producing a reinforced concrete house wall panel. Therefore, this production system can achieve fully automated production of house wall panels through the splicing, processing, and automatic transport of steel structure units, improving production quality and efficiency, significantly reducing labor intensity, and contributing to the further development of building industrialization. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of the first embodiment of the production system provided in this application;

[0018] Figure 2 yes Figure 1 A structural schematic diagram of an embodiment of the central truss assembly and combined module;

[0019] Figure 3 This is a schematic diagram of the structure of an embodiment of the flipping module provided in this application;

[0020] Figure 4 This is a schematic diagram of the structure of the second embodiment of the production system provided in this application;

[0021] Figure 5 This is a schematic diagram of the structure of an embodiment of the adhesive application assembly provided in this application;

[0022] Figure 6 This is a schematic diagram of a structure of an embodiment of the panel assembly provided in this application;

[0023] Figure 7 This is a schematic diagram of the structure of the first embodiment of the locking assembly provided in this application;

[0024] Figure 8 This is a schematic diagram of the second embodiment of the locking component provided in this application.

[0025] In the diagram, 10 is the transfer module; 11 is the first transfer component; 12 is the second transfer component; 13 is the truss component; 20 is the combination module; 21 is the workbench; 22 is the splicing component; 221 is the assembly mechanism; 222 is the welding mechanism; 23 is the first combination module; 24 is the second combination module; 30 is the sheet metal processing module; 31 is the glue application component; 311 is the glue dispensing valve; 312 is the feeding mechanism; 313 is the blocking and positioning mechanism; 32 is the sheet metal laying component; 321 is the clamping mechanism; 322 is the flipping mechanism; 33 is the locking component; 331 is the hole opening mechanism; 332 is the fixing mechanism; 333 is the dust removal mechanism; 34 is the first sheet metal processing module; 35 is the second sheet metal processing module; 40 is the flipping module; 41 is the flipping gripper; 411 is the first gripper; 412 is the second gripper. Detailed Implementation

[0026] The present application will now be described in further detail with reference to the accompanying drawings and embodiments. It should be particularly noted that the following embodiments are for illustrative purposes only and do not limit the scope of the application. Similarly, the following embodiments are only some, not all, embodiments of the present application, and all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of the present application.

[0027] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a mutually exclusive, independent, or alternative embodiment. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0028] In the description of this application, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "setting," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can be mechanical connections or electrical connections; they can be direct connections or connections separated by an intermediate medium. For those skilled in the art, if directional indicators (such as up, down, left, right, front, back, etc.) are involved in the embodiments of this application, these directional indicators are only used to explain the relative positional relationships and movement of the components in a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indicators will also change accordingly.

[0029] This application provides a production system for house wall panels; please refer to [link / reference]. Figure 1 and Figure 2 , Figure 1 This is a schematic diagram of the structure of the first embodiment of the production system provided in this application. Figure 2 yes Figure 1 A structural schematic diagram of one embodiment of the truss assembly and modular assembly. (See diagram below.) Figure 1 and Figure 2 As shown, the production system in this embodiment includes a transfer module 10, a combination module 20, and a sheet metal processing module 30.

[0030] The transfer module 10 is used to acquire several steel structure units; the assembly module 20 is connected to the transfer module 10, and the assembly module 20 includes a workbench 21 and a splicing component 22. The transfer module 10 is used to transport several steel structure units to the workbench 21, and the splicing component 22 is used to splice several steel structure units on the workbench 21 to obtain a steel structure frame; the plate processing module 30 is connected to the transfer module 10, and the transfer module 10 is used to transport the steel structure frame to the plate processing module 30. The plate processing module 30 is used to process the steel structure frame to achieve the connection and fixation between the steel structure frame and the plate, so as to obtain the wall panels of the reinforced concrete structure house.

[0031] Specifically, a steel structure unit is a sub-unit that constitutes a steel structure frame. A steel structure unit may, but is not limited to, consist of at least one structure such as columns and stiffeners. For example, a steel structure unit may include column units and stiffener units. The splicing assembly 22 is specifically used to fix column units at different positions to realize the installation of column units; stiffener units are installed between several column units to realize the connection and positioning of several column units through stiffeners; after the positioning of several steel structure units is realized, the splicing assembly 22 is also used to weld several steel structure units to obtain a spliced ​​and welded steel structure frame.

[0032] In a possible implementation, the splicing assembly 22 may include an assembly mechanism 221, a welding mechanism 222, and a first processor. The assembly mechanism 221 is located below the welding mechanism 222. The first processor is used to adjust the placement position of the steel structure unit by the assembly mechanism 221 to assemble the steel structure unit, and to adjust the welding position and / or welding posture of the welding mechanism 222 according to the placement position of the steel structure unit by the assembly mechanism 221. The welding mechanism 222 is used to flexibly weld the steel structure unit assembled by the assembly mechanism 221 to form a steel structure frame. Flexible welding can be understood as achieving the connection between steel structure units through welding, so that the spliced ​​steel structure frame has a certain degree of flexibility and deformation capacity to adapt to stress, vibration, or deformation that may occur during the use of the building wall panels, thereby improving the durability and structural stability of the building wall panels. The welding position may include parameters such as the distance and orientation between the welding mechanism 222 and the steel structure unit to be welded, and the welding posture may include the angle and pitch parameters of the welding mechanism 222 during the welding process; this application does not limit these parameters.

[0033] The steel frame serves as the framework for the building's wall panels, providing primary support. The panels form the enclosure structure of the wall panels, fitting onto the outside of the steel frame. The panel processing module 30 is used to process the steel frame. Processing methods can include, but are not limited to, bonding and fixing the steel frame to the panels to achieve the connection and fixation between the steel frame and the panels.

[0034] In this embodiment, the production system includes a transfer module 10, a combination module 20, and a sheet metal processing module 30. The transfer module 10 is used to acquire several steel structure units. The combination module 20 is connected to the transfer module 10 and includes a workbench 21 and a splicing assembly 22. The transfer module 10 transports several steel structure units to the workbench 21, and the splicing assembly 22 splices the several steel structure units on the workbench 21 to obtain a steel structure frame. The sheet metal processing module 30 is connected to the transfer module 10 and transports the steel structure frame to the sheet metal processing module 30. The sheet metal processing module 30 processes the steel structure frame to achieve the connection and fixation between the steel structure frame and the sheet metal, thereby obtaining a reinforced concrete house wall panel. Therefore, the production system of this embodiment can achieve fully automated production of house wall panels by splicing, processing, and automatically transporting steel structure units, improving production quality and efficiency, significantly reducing labor intensity, and contributing to the further development of building industrialization.

[0035] In one embodiment, please refer to Figure 3 , Figure 3 This is a structural schematic diagram of an embodiment of the flipping module provided in this application. Figure 3As shown, the production system also includes a flipping module 40, which is connected to the transfer module 10. The transfer module 10 is used to transport the steel structure frame processed by the plate processing module 30 to the flipping module 40. The flipping module 40 is used to flip the processed steel structure frame so that the unprocessed surface of the steel structure frame is exposed.

[0036] Specifically, the assembly module 20 is used to assemble several steel structure units into a steel structure frame. The steel structure frame includes two side surfaces. The plate processing module 30 is used to process one surface of the steel structure frame. The transfer module 10 is used to transport the steel structure frame processed by the plate processing module 30 to the flipping module 40. The flipping module 40 is used to flip the processed steel structure frame so that the other surface (i.e. the unprocessed surface) of the steel structure frame is exposed, which facilitates the subsequent processing of the other surface of the steel structure frame, so as to realize the automatic double-sided processing of the steel structure frame.

[0037] The flipping module 40 may include a flipping gripper 41, with a flipping position and a flipping position formed on both sides of the flipping gripper 41, respectively. The transfer module 10 is used to transport the steel structure frame processed by the sheet metal processing module 30 to the flipping position of the flipping gripper 41. The flipping gripper 41 is used to flip the steel structure frame on the flipping position by 180° or horizontally, so that the steel structure frame is flipped from the flipping position to the flipping position, exposing the unprocessed surface of the steel structure frame on the flipping position. Specifically, the flipping gripper 41 may include a support frame and a first gripper 411 and a second gripper 412 disposed on the support frame. One end of the first gripper 411 is rotatably connected to the support frame, for example, one end of the first gripper 411 may be connected to the middle position of the support frame. The second gripper 412 is disposed adjacent to the first gripper 411, and the end of the second gripper 412 near the first gripper 411 is rotatably connected to the support frame. The flipping module 40 may further include a drive control component (not shown). The drive control component is connected to the first gripper 411 and the second gripper 412 respectively. The drive control component is used to drive the first gripper 411 to rotate and to drive the second gripper 412 to rotate. The rotation axis of the first gripper 411 can be located at one end of the first gripper 411, and the rotation axis of the second gripper 412 can be located at the end of the second gripper 412 near the first gripper 411. When it is necessary to flip the steel structure frame, the steel structure frame is first moved to the first gripper 411. The first gripper 411 and the second gripper 412 rotate simultaneously. The first gripper 411 flips the plate onto the second gripper 412 to achieve the flipping of the plate. The second gripper 412 rotates back to its original position, exposing the unprocessed surface of the steel structure frame. The transfer module 10 then transports the flipped steel structure frame to the next processing position for processing. In this way, when the steel structure frame is flipped, the distance the steel structure frame falls in the air can be reduced, and damage to the steel structure frame during the flipping process can be reduced. In a possible implementation, the flipping gripper 41 may include multiple sets to provide stable support and flipping for the steel structure frame through multiple sets of flipping grippers 41, thereby improving the reliability of the flipping process.

[0038] Optionally, the transfer module 10 includes a first transfer component 11 and a second transfer component 12. The two sides of the flipping module 40 are connected to the first transfer component 11 and the second transfer component 12, respectively. The first transfer component 11 transports the steel structure frame processed by the sheet metal processing module 30 to the flipping module 40, with the processed surface of the steel structure frame transported by the first transfer component 11 facing upwards. The flipping module 40 flips the processed steel structure frame, and the second transfer component 12 receives and transfers the flipped steel structure frame, with the unprocessed surface of the flipped steel structure frame facing upwards.

[0039] Specifically, the first transfer component 11 and the second transfer component 12 are respectively connected to both sides of the flipping module 40. The first transfer component 11 is used to receive the steel structure frame assembled by the combination module 20 and transport the steel structure frame to the plate processing module 30 for processing, so that the processed surface of the steel structure frame is received. The first transfer component 11 is also used to transport the processed surface of the steel structure frame to the flipping module 40. The flipping module 40 is used to flip the processed surface of the steel structure frame by flipping grippers 41, so that the unprocessed surface of the flipped steel structure frame is facing upwards. The second transfer component 12 is used to receive the unprocessed surface of the steel structure frame from the flipping module 40 and transfer it so that the unprocessed surface of the steel structure frame can be further processed.

[0040] Further, please see Figure 4 , Figure 4 This is a schematic diagram of the structure of the second embodiment of the production system provided in this application. Figure 4 As shown, the production system includes a first assembly module 23 and a second assembly module 24, and a first sheet material processing module 34 and a second sheet material processing module 35. The first assembly module 23 and the first sheet material processing module 34 are respectively arranged along the transport direction of the first transfer component 11, and the second assembly module 24 and the second sheet material processing module 35 are respectively arranged along the transport direction of the second transfer component 12.

[0041] The first assembly module 23 is used to splice the first surface of the steel structure frame, the first plate processing module 34 is used to process the steel structure frame, the second assembly module 24 is used to splice the second surface of the flipped steel structure frame, and the second plate processing module 35 is used to process the second surface of the flipped steel structure frame.

[0042] Specifically, the production system of this application embodiment can be equipped with at least two assembly modules 20 and at least two plate processing modules 30 for splicing and processing different surfaces of the steel structure frame. The first assembly module 23 may include a first assembly mechanism 221 and a first welding mechanism 222. The first assembly mechanism 221 is used to assemble several steel structure units, and the first welding mechanism 222 is used to flexibly weld the first surface of the assembled steel structure units to obtain the steel structure frame. The first transfer component 11 is used to transport the steel structure frame to the first plate processing module 34 for processing, and then transport the processed steel structure frame to the flipping module 40 for flipping. After being flipped by the flipping module 40, the second transfer component 12 is used to transport the flipped steel structure frame to the second assembly module 24. The second assembly module 24 may include a second welding mechanism 222, which is used to perform flexible welding on the second surface of the steel structure frame. The second transfer component 12 is also used to transport the welded steel structure frame to the second plate processing module 35, which is used to process the second surface of the steel structure frame to obtain a house wall panel processed on both sides.

[0043] The first transfer component 11 can be understood as a conveyor line between the first assembly module 23, the first sheet metal processing module 34, and the flipping module 40, with the first assembly module 23, the first sheet metal processing module 34, and the flipping module 40 respectively arranged along the transport direction of the first transfer component 11. The second transfer component 12 can be understood as a conveyor line between the flipping module 40, the second assembly module 24, and the second sheet metal processing module 35, with the flipping module 40, the second assembly module 24, and the second sheet metal processing module 35 respectively arranged along the transport direction of the second transfer component 12. The first transfer component 11 and the second transfer component 12 can be, but are not limited to, conveyor lines that transport materials via chain plates.

[0044] Therefore, the production system of this application embodiment, by setting the flipping module 40, enables the combination module 20 and the plate processing module 30 to automatically process both sides of the steel structure frame, so as to realize the fully automatic production of house wall panels, improve production quality and efficiency, significantly reduce labor intensity, and facilitate the further development of building industrialization.

[0045] In one embodiment, please refer to Figure 5 , Figure 5 This is a schematic diagram of the structure of an embodiment of the adhesive application assembly provided in this application. Figure 5 As shown, the sheet metal processing module 30 includes an adhesive application component 31, which is connected to the transfer module 10. The transfer module 10 is used to transport the steel structure frame assembled from the combination module 20 to the adhesive application component 31. The adhesive application component 31 is used to apply adhesive to several adhesive application positions on the steel structure frame.

[0046] Specifically, the adhesive application assembly 31 may include a dispensing valve 311, a feeding mechanism 312, and a second processor. The dispensing valve 311 and the feeding mechanism 312 are spaced apart and connected to both the feeding mechanism 312 and the second processor. The feeding mechanism 312 provides adhesive to the dispensing valve 311, which then applies adhesive to several application points on the steel structure frame. These application points on the steel structure frame can be understood as parameters such as the distance and orientation between the adhesive application assembly 31 and the steel structure frame to be adhesiveped. The second processor acquires the position information of each column on the steel structure frame and controls and adjusts the application points based on this information, thereby controlling the dispensing valve 311 to apply adhesive to these application points on the steel structure frame.

[0047] In a possible implementation, the adhesive application assembly 31 further includes a blocking and positioning mechanism 313, which is disposed in the transfer module 10. The blocking and positioning mechanism 313 is used to block and position the steel structure frame during transport, so that the steel structure frame stops in the adhesive application area corresponding to the adhesive application assembly 31. By setting the blocking and positioning mechanism 313, the adhesive application position of the steel structure frame can be relatively fixed, which facilitates the second processor to accurately calculate and adjust the adhesive application position of the steel structure frame, thereby improving the accuracy and uniformity of adhesive application and increasing adhesive application efficiency.

[0048] Therefore, the production system of this application embodiment performs adhesive application on several adhesive application positions on the steel structure frame by setting the adhesive application component 31, so that the steel structure frame can be bonded to the board through adhesive, thereby ensuring the positional accuracy of the steel structure frame and the board, facilitating the precision of subsequent processing of the steel structure frame and the board, and improving the production quality and efficiency of the house wall panels.

[0049] Optionally, please see Figure 6 , Figure 6 This is a structural schematic diagram of an embodiment of the panel assembly provided in this application. Figure 6 As shown, the sheet material processing module 30 includes a sheet material laying assembly 32, which is connected to the transfer module 10. The transfer module 10 is used to transport the glued steel structure frame to the sheet material laying assembly 32, and the sheet material laying assembly 32 is used to place the sheet material on the glued steel structure frame.

[0050] Specifically, after the adhesive application assembly 31 applies adhesive, the panel laying assembly 32 places the panel onto the adhesive-coated steel frame. The panel laying assembly 32 may include a gripping mechanism 321, which grips the panel located in the panel storage area to lay the panel in its first state onto the steel frame. The gripping mechanism 321 may be a robotic arm, gripper, suction cup, or other structure capable of fixing and releasing the panel with a preset gripping precision. When laying the panel onto the steel frame, the gripping mechanism 321 may lay the panel sequentially according to a preset laying order. Alternatively, the position to be laid on the steel frame may be determined using a processor and technologies such as vision recognition and image recognition before the panel is laid by the gripping mechanism 321.

[0051] The panel laying assembly 32 may further include a flipping mechanism 322, which is disposed on one side of the clamping mechanism 321. The clamping mechanism 321 moves the panel in the second state to the flipping mechanism 322, and the flipping mechanism 322 flips the panel in the second state to switch the panel from the second state to the first state. For example, when the clamping mechanism 321 clamps a panel in the second state, the flipping mechanism 322 flips the panel to switch the panel from the second state to the first state. The first state refers to the state where the front side of the panel is facing up, and the second state refers to the state where the back side of the panel is facing up. During the panel laying process, adjacent panels need to be joined by tongue and groove joints; therefore, the panel can only be correctly laid on the steel structure frame when the front side of the panel is facing up.

[0052] Therefore, the production system of this application embodiment automatically and accurately lays the first-state panels on the steel structure frame using the panel laying assembly 32, ensuring the accuracy of panel laying, reducing the time and cost spent on manual decision-making, and effectively improving the quality and efficiency of panel laying. Furthermore, by setting up a flipping mechanism 322, when the panel held by the clamping mechanism 321 is in the second state, the clamping mechanism 321 moves the panel in the second state to the flipping mechanism 322, which flips the panel in the second state back to the first state, allowing the clamping mechanism 321 to continue clamping the panel in the first state for panel laying. Thus, automatic identification and judgment of the panel state, as well as automatic panel flipping, can be achieved, reducing the involvement of manual decision-making, improving the accuracy of panel state identification, and thereby improving the accuracy of panel laying in the steel structure frame. This reduces or avoids quality problems such as unreasonable panel laying caused by incorrect state identification, further improving the quality and efficiency of panel laying.

[0053] Further, please see Figure 7 and Figure 8 , Figure 7This is a schematic diagram of the structure of the first embodiment of the locking assembly provided in this application. Figure 8 This is a schematic diagram of the structure of a second embodiment of the locking assembly provided in this application. Figure 7 and Figure 8 As shown, the sheet metal processing module 30 includes a locking assembly 33, which is connected to the transfer module 10. The transfer module 10 is used to transport the steel structure frame including the sheet metal to the sheet metal laying assembly 32. The locking assembly 33 includes a hole-making mechanism 331 and a fixing mechanism 332. The hole-making mechanism 331 is used to make holes in the sheet metal on the steel structure frame, and the fixing mechanism 332 is used to insert the fastener into the hole in the sheet metal to achieve locking and fixing between the steel structure frame and the sheet metal.

[0054] Specifically, after the panel laying assembly 32 lays the panels, the locking assembly 33 further secures the steel frame and the panels. The panel processing module 30 may have a locking station with multiple locking assemblies 33. These locking assemblies 33 can be moved via movable trusses to lock panels at multiple locations. Figure 7 This is a schematic diagram showing the arrangement of multiple locking components 33 at the locking station. Figure 8 yes Figure 7 An enlarged schematic diagram of the locking assembly 33. The locking assembly 33 also includes a third processor. A drilling mechanism 331 and a fixing mechanism 332 are spaced apart. The third processor is connected to the drilling mechanism 331 and is used to adjust the drilling position and / or drilling posture of the drilling mechanism 331. The drilling mechanism 331 is used to drill holes at the locations on the board that need to be locked. The drilling position can be the specific relative position between the drilling mechanism 331 and the board, and the drilling posture can be the drilling angle, drilling depth, etc., of the drilling mechanism 331. The third processor is also connected to the fixing mechanism 332 and is used to adjust the screw position and / or screw posture of the fixing mechanism 332. The fixing mechanism 332 is used to insert screws into the holes drilled by the drilling mechanism 331 and lock them in place. The screw position can be the specific relative position between the fixing mechanism 332 and the board, which can be determined based on the drilling position; the screw posture can be the angle at which the screw is inserted, etc., and can also be determined based on the drilling posture.

[0055] In a possible implementation, the locking assembly 33 may further include a dust removal mechanism 333, which is disposed on one side of the drilling mechanism 331 and the fixing mechanism 332. The third processor is connected to the dust removal mechanism 333 and is used to adjust the dust removal position of the dust removal mechanism 333. The dust removal mechanism 333 is used to extract the dust generated during the locking process of the locking assembly 33 on the wall panel. Specifically, the third processor can obtain the position information of the position on the wall panel that needs to be locked, and control the locking assembly 33 to move based on the position information to adjust the locking position and / or locking posture. After the locking assembly 33 moves to the corresponding position, the drilling mechanism 331 is first controlled to drill a hole in the position on the panel that needs to be locked, while the dust removal mechanism 333 is controlled to extract the generated dust. After the drilling mechanism 331 has completed drilling, the third processor further controls the fixing mechanism 332 to insert screws into the holes drilled by the drilling mechanism 331 and lock them in place. During the operation of the fixing mechanism 332, the dust removal mechanism 333 can continue to operate, sucking up the debris generated by the fixing mechanism 332 during the locking process, thereby improving the safety and practicality of the locking system.

[0056] Therefore, the production system of this application embodiment automatically locks the steel structure frame and the plates by setting the locking component 33, which reduces the manual intervention rate in the production process, improves the locking efficiency of the plates, improves the production quality of the house wall panels, and enhances the user's experience of the production system.

[0057] In one embodiment, the transfer module 10 includes a truss assembly 13 connected to the workbench 21. The truss assembly 13 is used to transport several steel structure units to the workbench 21. The splicing assembly 22 includes an assembly mechanism 221 and a welding mechanism 222. The assembly mechanism 221 and the welding mechanism 222 are disposed on the workbench 21. The assembly mechanism 221 is used to position and assemble several steel structure units so that the several steel structure units are combined into a steel structure frame of a preset size. The welding mechanism 222 is used to flexibly weld the steel structure frame of the preset size.

[0058] Specifically, such as Figure 2As shown, the workbench 21 has a accommodating space, and the truss assembly 13 is a gantry transport truss. The truss assembly 13 is used to transport the steel structure units to be assembled to the accommodating space of the workbench 21. The workbench 21 can be understood as a platform for installing the splicing assembly 22. In a possible embodiment, in order to ensure the splicing accuracy of the splicing assembly 22, the workbench 21 may include a first truss and a second truss. The second truss is slidably connected to the first truss, and the splicing assembly 22 is slidably connected to the second truss, so that the splicing assembly 22 can move along the extension direction of the second truss and can move along the extension direction of the first truss through the second truss, thereby realizing the movement of the splicing assembly 22 in two directions, which facilitates the movement of the splicing assembly 22 to a certain steel structure unit in the accommodating space for splicing operation.

[0059] The splicing component 22 may further include a detection component and a first processor. The detection component is spaced apart from the welding component and connected to the first processor. The detection component is used to detect the position information of the connection between the reinforcing rib unit and the column unit. The first processor is used to control the welding component to perform flexible welding on the connection between the reinforcing rib unit and the column unit based on the position information, so that the column and the reinforcing rib are connected to form a steel structure frame. The detection component may include, but is not limited to, laser sensors.

[0060] Therefore, the splicing component 22 in this embodiment of the application realizes automatic welding of steel structure units to form a steel structure frame, reduces the manual participation rate in the production process, improves the welding accuracy and efficiency of raw materials, and improves the production quality and efficiency of steel structure frames.

[0061] In one embodiment, the first processor, second processor, and third processor described above are specifically used to perform data reception, processing, and other operations for each component and module. The first processor, second processor, and third processor can be a CPU (Central Processing Unit) or an integrated circuit chip with signaling processing capabilities; they can also be general-purpose processors, digital signaling processors (DSPs), application-specific integrated circuits (ASICs), field-programmable gate arrays (FPGAs), or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc., and this application does not specifically limit them in this regard.

[0062] Unlike existing technologies, the production system of this application achieves a fully automated production process for the assembly, welding, and processing of steel-concrete structure house wall panels through a high degree of automation and intelligence integration, which significantly reduces labor intensity and improves production efficiency and product quality stability.

[0063] The above description is merely an embodiment of this application and does not limit the patent scope of this application. Any equivalent structural or procedural transformations made using the content of this application's specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this application.

Claims

1. A system for the production of a house wall panel, characterized in that The production system comprises: a transfer module configured to obtain a plurality of steel structure units; a combination module connected to the transfer module, the combination module comprising a workbench and a splicing assembly, the transfer module being configured to transport the plurality of steel structure units to the workbench, and the splicing assembly being configured to perform splicing operations on the plurality of steel structure units on the workbench to splice a steel structure frame; a plate processing module connected to the transfer module, the transfer module being configured to transport the steel structure frame to the plate processing module, and the plate processing module being configured to process the steel structure frame to realize connection and fixation of the steel structure frame and a plate, so as to process the house wall plate of the steel-concrete structure.

2. The production system according to claim 1, characterized in that, The production system further comprises a turnover module connected to the transfer module, the transfer module being configured to transport the steel structure frame processed by the plate processing module to the turnover module, and the turnover module being configured to turn over the processed steel structure frame to expose an unprocessed surface of the steel structure frame.

3. The production system according to claim 2, characterized in that, The transfer module comprises a first transfer assembly and a second transfer assembly, two sides of the turnover module are connected to the first transfer assembly and the second transfer assembly respectively, the first transfer assembly is configured to transport the steel structure frame processed by the plate processing module to the turnover module, and a processed surface of the steel structure frame transported by the first transfer assembly faces upward; the turnover module is configured to turn over the processed steel structure frame, and the second transfer assembly is configured to receive and transport the turned-over steel structure frame, an unprocessed surface of the turned-over steel structure frame facing upward.

4. The production system according to claim 3, characterized in that The production system comprises a first combination module and a second combination module, and comprises a first plate processing module and a second plate processing module, the first combination module and the first plate processing module are arranged along a transportation direction of the first transfer assembly, and the second combination module and the second plate processing module are arranged along a transportation direction of the second transfer assembly; the first combination module is configured to perform splicing operations on a first surface of the steel structure frame, the first plate processing module is configured to process the spliced steel structure frame, the second combination module is configured to perform splicing operations on a second surface of the turned-over steel structure frame, and the second plate processing module is configured to process the second surface of the turned-over steel structure frame.

5. The production system of claim 1, wherein, The plate processing module comprises a gluing assembly connected to the transfer module, the transfer module being configured to transport the steel structure frame spliced by the combination module to the gluing assembly, and the gluing assembly being configured to perform gluing operations on a plurality of gluing positions on the steel structure frame.

6. The production system of claim 5, wherein, The plate processing module comprises a plate laying assembly connected to the transfer module, the transfer module being configured to transport the steel structure frame after gluing to the plate laying assembly, and the plate laying assembly being configured to place the plate on the steel structure frame after gluing.

7. The production system of claim 6, wherein, The plate processing module comprises a locking assembly connected with the transfer module, and the transfer module is used for transferring the steel structure frame comprising the plates to the plate laying assembly.

8. The production system according to claim 7, characterized in that, The locking assembly comprises a hole forming mechanism for forming holes on the plates of the steel structure frame and a fixing mechanism for inserting a fixing member into the holes on the plates to lock and fix the steel structure frame and the plates.

9. The production system of claim 1, wherein, The transfer module comprises a truss assembly connected with the workbench, and the truss assembly is used for transferring the steel structure units to the workbench.

10. The production system of claim 1, wherein, The splicing assembly comprises an assembling mechanism and a welding mechanism arranged on the workbench, the assembling mechanism is used for positioning and assembling the steel structure units to combine the steel structure units into the steel structure frame with a preset size, and the welding mechanism is used for flexibly welding the steel structure frame with a preset size.

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