Portable high-capacity mobile charging station

By designing and assembling the frame and mobile structure for portable mobile charging stations, the problem of inverters and control devices being easily damaged was solved, achieving all-round protection and heat dissipation functions, and improving the durability and safety of the equipment.

CN223972436UActive Publication Date: 2026-03-06NANTONG ZOMANT METAL PROD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

Existing portable charging boxes lack protective covers, making inverters and control devices susceptible to physical damage and contamination, affecting their lifespan and safety.

Method used

A portable, high-capacity mobile charging station was designed, comprising an assembly frame, a battery pack, and a mobile structure. The assembly frame provides all-around protection for the battery pack, providing dust and water resistance, and internal heat dissipation is achieved through a cooling fan and an exhaust fan.

Benefits of technology

It effectively protects internal components from physical damage and contamination, extends service life, improves durability and safety, and achieves effective heat dissipation and charging functions.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223972436U_ABST
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Abstract

The utility model relates to a portable high-capacity mobile charging station. Comprising an assembling frame, a storage battery pack and a moving structure; a containing cavity is formed in the assembling frame, and a storage battery pack mounting area is arranged on the front side in the containing cavity and used for mounting the storage battery pack; according to the structure, the storage battery pack is completely wrapped by the assembly frame, so that the internal storage battery pack can be protected in all directions, the storage battery, the inverter and other structures in the accommodating cavity are prevented from being physically damaged and polluted by the outside, and performance reduction caused by damage of parts is avoided; and meanwhile, the assembly frame has dustproof and waterproof functions, so that accelerated aging of internal elements caused by dust and water vapor in an external environment is avoided, the service life is prevented from being shortened, and the durability and the practicability are obviously improved.
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Description

Technical Field

[0001] This utility model relates to the field of mobile power supply technology, and in particular to a portable high-capacity mobile charging station. Background Technology

[0002] The charging business model refers to a model where electric vehicle users choose to directly charge their vehicle's battery at a fixed charging station or charging pile when the vehicle's battery is about to run out. This is the primary business model considered for electric vehicle charging stations. Under this model, electric vehicle users consume electricity instantly by charging their vehicles directly at the charging station / charging pile and pay on-site to complete the transaction. When the electric vehicle's battery is low on power, it needs to be recharged. The main function of the charging station is to replenish the electric vehicle's battery power.

[0003] Existing patent CN202121547131.3 provides a replaceable power supply type mobile charging box, including a mobile box frame, a power supply, an inverter, a control device, and a heat dissipation device. The power supply is detachably mounted on the mobile box frame, while the inverter, control device, and heat dissipation device are fixedly mounted on the mobile box frame. The power supply is connected to the inverter, and the inverter is connected to the control device. This utility model, by setting a detachable power supply on a mobile box frame and providing a corresponding inverter and control device, enables the supply of power to various power tools on the construction site, and can provide a large amount of power for a long time. It has the advantages of simple overall structure, flexible mobility, convenient use, stability and reliability, and high safety factor.

[0004] However, the above-mentioned patent also has the following defects: the power supply on the above-mentioned mobile charging box is directly and detachably installed on the mobile box frame, which means that the inverter and control device installed on it are easily subject to external physical damage and pollution, such as impact and scratch, which may lead to component damage or performance degradation; in addition, it does not have dustproof and waterproof functions, and dust and moisture will cause internal components to age faster, reduce service life, and result in low durability.

[0005] While the presence or absence of a protective cover does not directly affect the ease of operation of the charging case, a well-designed protective cover can provide additional support and protection, making the charging case more stable and safer during movement and use.

[0006] In conclusion, the lack of a comprehensive protective cover may result in certain deficiencies in the safety, durability, maintainability, and operability of this type of power-swap portable charging box. Therefore, in practical applications, it may be necessary to consider adding a protective cover or other protective measures to improve the overall performance and safety of the charging box. Utility Model Content

[0007] The technical problem to be solved by this utility model is to provide a portable, high-capacity mobile charging station.

[0008] To solve the above-mentioned technical problems, the technical solution of this utility model is: a portable high-capacity mobile charging station, the innovation of which is: including an assembly frame, a battery pack and a mobile structure;

[0009] The battery pack includes multiple batteries, which are arranged at equal intervals.

[0010] The assembly frame has an internal cavity. The assembly frame includes a rear electrical panel, a top cover, and a front side frame. The front side frame includes a front plate, two side plates, and a bottom plate. The bottom plate is horizontally arranged. The front side of the cavity is a battery pack installation area for installing the battery pack.

[0011] The movable structure includes a bottom roller assembly and a top push assembly. The bottom roller assembly includes a first roller assembly and a second roller assembly, which are respectively fixedly installed at the front and rear ends of the bottom side of the assembly frame. The first roller assembly is equipped with a foot brake. The top push assembly includes a U-shaped push rod with its opening facing the rear side of the assembly frame. The push rod is fixedly installed at the top of the top cover plate through multiple connecting posts and is parallel to the top of the top cover plate.

[0012] Furthermore, an inverter is also provided inside the housing cavity; the bottom plate has a rectangular groove on the side near the rear electrical panel, and a housing is installed in the rectangular groove near the battery pack installation area. The housing has an internal cavity, and a cooling fan communicating with the cavity is installed on the top of the housing. Ventilation holes communicating with the cavity are provided on both sides of the bottom of the housing. The inverter is installed on the outside of the housing at the ventilation holes. The cooling fan dissipates the heat generated inside the housing cavity, and the inverter converts the DC power in the battery into AC power to achieve charging.

[0013] Furthermore, two battery mounting plates are installed on the base plate at the battery pack installation area. The extension direction of the two battery mounting plates is consistent with the length direction of the base plate. Multiple limiting protrusions are provided on the top of the battery mounting plates. A battery mounting bracket is formed between two adjacent limiting protrusions to achieve stable positioning and installation of the battery inside the cavity.

[0014] Furthermore, the rear electrical panel is embedded and has an exhaust hole at its top. An exhaust fan is also installed inside the receiving cavity at the exhaust port to dissipate heat and exhaust the hot air inside the receiving cavity.

[0015] Furthermore, the outer diameter of the second roller group is larger than that of the first roller group, and the contact area between the second roller group and the ground is larger, which provides better stability for the structure during movement.

[0016] Furthermore, the height of the front panel is lower than the height of the rear electrical panel, and the top height of the top cover increases from the front to the rear of the assembly frame. An ear plate is also installed on the top of the top cover, and the bottom of the ear plate has two connecting plates that pass through the top cover. A reinforcing rib is fixed inside the receiving cavity between the two connecting plates and is fixedly installed on the inner wall of the top cover. The connecting plates are used to increase the contact area between the ear plate and the assembly frame, so as to avoid deformation and damage near the ear plate during the hoisting of this structure using a crane.

[0017] Furthermore, a handle is fitted on the extended side of the U-shaped push rod, and a transparent protective sleeve is fitted on the middle part of the U-shaped push rod.

[0018] Furthermore, edge bumpers are also installed on the front and rear sides of the assembly frame, at the connection between the rear electrical panel and the top cover, and at the connection between the top cover and the front frame.

[0019] Furthermore, a partition is installed on the top of the two side plates, and the partition is vertically above the side of the rectangular groove near the battery pack installation area. The top of the box is connected to the partition by a fixing plate. The top of the box is also provided with a C-shaped plate with the opening facing downward between the two sides of the assembly frame and the fixing plate, and the C-shaped plate is provided with ventilation holes.

[0020] The advantages of this utility model are:

[0021] In this structure, the battery pack is completely enclosed by an assembly frame, which provides all-round protection for the internal battery pack. This prevents the batteries, inverters, and other structures inside the housing from being physically damaged or contaminated by the outside environment, thus avoiding performance degradation due to component damage. At the same time, the assembly frame has dustproof and waterproof functions, preventing dust and moisture in the external environment from causing accelerated aging of internal components and reducing their service life. The durability and practicality are significantly improved.

[0022] The enclosure contains a cooling fan at the top that communicates with the cavity, and ventilation holes on both sides of the bottom that also communicate with the cavity. The inverter is installed on the outside of the enclosure at the ventilation holes. The cooling fan dissipates the heat generated inside the enclosure, and the inverter converts the DC power in the battery into AC power for charging, thus preventing the internal temperature from getting too high. Attached Figure Description

[0023] Figure 1 This is a perspective view of the present invention.

[0024] Figure 2 This is the front view of the present invention.

[0025] Figure 3 This is a cross-sectional view of the present invention.

[0026] Figure 4 This is a partial structural diagram of the present invention. Detailed Implementation

[0027] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0028] like Figure 1-4 The portable high-capacity mobile charging station shown includes an assembly frame 1, a battery pack 2, and a mobile structure 3.

[0029] Battery pack 2 includes three large-capacity batteries, which are arranged at equal intervals.

[0030] The assembly frame 1 has an internal cavity. The assembly frame 1 includes a rear electrical panel 11, a top cover plate 12, and a front side frame. The front side frame includes a front plate 13, two side plates 14, and a bottom plate 15. The bottom plate 15 is horizontally arranged. The front plate 13 and the side plates 14 are both vertically arranged. The height of the front plate 13 is lower than the height of the rear electrical panel 11. The top height of the top cover plate 12 increases from the front side to the rear side of the assembly frame 1. The front side of the cavity is a battery pack installation area 16 for installing the battery pack 2.

[0031] A lug plate 31 is also installed on the top of the top cover plate 12. The bottom of the lug plate 31 has two connecting plates that pass through the top cover plate 12. A reinforcing rib plate 36 is fixed between the two connecting plates inside the receiving cavity. The reinforcing rib plate 36 is fixedly installed on the inner wall of the top cover plate 12. The connecting plates are used to expand the contact area between the lug plate 31 and the assembly frame 1, so as to avoid deformation and damage near the lug plate 31 during the hoisting of this structure using the hoist lug plate 31.

[0032] An inverter 6 is also installed inside the housing cavity. A rectangular groove is located on the side of the base plate 15 near the rear electrical panel 11. A housing 19 is installed inside the rectangular groove near the battery pack mounting area 16. The housing 19 has an internal cavity. A cooling fan 7 communicating with the cavity is installed on the top of the housing 19. Ventilation holes communicating with the cavity are located on both sides of the bottom of the housing 19. The inverter 6 is installed on the outside of the housing 19 at the ventilation holes. The cooling fan 7 dissipates the heat generated inside the housing cavity. The inverter 6 converts the DC power in the battery into AC power for charging.

[0033] Two battery mounting plates 17 are installed on the base plate 15 at the battery pack installation area 16. The extension direction of the two battery mounting plates 17 is consistent with the length direction of the base plate 15. Multiple limiting protrusions are provided on the top of the battery mounting plates 17. A battery mounting bracket is formed between two adjacent limiting protrusions to achieve stable positioning and installation of three batteries inside the cavity.

[0034] The rear electrical panel 11 is recessed, with an exhaust vent at the top. Other components, including switches and external connectors, are also mounted on it. An exhaust fan 4 is installed inside the housing cavity at the exhaust vent to dissipate heat and exhaust the hot air inside the housing cavity.

[0035] The movable structure 3 includes a bottom roller assembly and a top push assembly. The bottom roller assembly includes a first roller assembly 32 and a second roller assembly 33, which are respectively fixedly installed at the front and rear ends of the bottom side of the assembly frame 1. The first roller assembly 32 is equipped with a foot brake. The top push assembly includes a U-shaped push rod 35. The opening of the U-shaped push rod 35 is arranged facing the rear side of the assembly frame 1. It is fixedly installed on the top of the top cover plate 12 through multiple connecting posts 34 and is parallel to the top of the top cover plate 12.

[0036] The outer diameter of the second roller group 33 is larger than that of the first roller group 32, and the contact area between the second roller group 33 and the ground is larger, which provides better stability for the structure during movement.

[0037] A handle is also fitted on the extended side of the U-shaped push rod 35, and a transparent protective sleeve is also fitted on the middle part of the U-shaped push rod 35.

[0038] Edge bumpers 5 are also installed on the front and rear sides of the assembly frame 1, at the connection between the rear electrical panel 11 and the top cover 12, and at the connection between the top cover 12 and the front frame.

[0039] A partition 18 is also installed on the top of the two side plates 14, and the partition 18 is vertically above the side of the rectangular groove near the battery pack installation area 16. The top of the box 19 is connected to the partition 18 by a fixing plate. The top of the box 19 is also provided with a C-shaped plate 8 with the opening facing downward between the two sides of the width of the assembly frame 1 and the fixing plate, and the C-shaped plate 8 is provided with ventilation holes.

[0040] A vertical positioning plate 9 is fixed in the rectangular groove on the side near the battery pack installation area 16. An L-shaped positioning plate is also fixed at the bottom of the enclosure. The horizontal section of the L-shaped positioning plate is fixed at the bottom of the enclosure, and the vertical section is placed inside the vertical positioning plate 9 on the side near the battery pack installation area 16 and is threadedly fixed to the vertical positioning plate. This can help to achieve quick and accurate installation of the enclosure 19.

[0041] The working principle of this patent:

[0042] In this structure, the battery pack 2 is completely enclosed by the assembly frame 1, thus providing all-round protection for the internal battery pack 2. This prevents the batteries, inverter 6, and other structures inside the housing from being physically damaged or contaminated by the external environment, avoiding performance degradation due to component damage. At the same time, the assembly frame 1 has dustproof and waterproof functions, preventing dust and moisture in the external environment from accelerating the aging of internal components, avoiding a reduction in service life, and significantly improving durability and practicality.

[0043] The cooling fan 7 and the exhaust fan 4 are used to ventilate and dissipate the heat generated inside the cavity. The inverter 6 converts the DC power in the battery into AC power to charge it and prevents the internal temperature from getting too high.

[0044] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A portable mass mobile charging station characterized by: The utility model provides a kind of battery pack mobile structure, including assembly frame, battery pack and mobile structure; The battery pack includes a plurality of batteries, and the batteries are equidistantly spaced apart; The assembly frame includes a receiving cavity, a rear electrical panel, a top cover plate and a front side frame, the front side frame includes a front plate, two side plates and a bottom plate, the bottom plate is horizontally transversely arranged, the receiving cavity is internally provided with a battery pack mounting area at the front side, and the battery pack is mounted on the battery pack mounting area; The mobile structure includes a bottom roller set and a top pushing set, the bottom roller set includes a first roller set and a second roller set fixedly installed at the front end and the rear end of the bottom side of the assembly frame respectively, and the top pushing set includes a U-shaped push rod, the opening of the U-shaped push rod is arranged towards the rear side of the assembly frame, the U-shaped push rod is fixedly installed at the top end of the top cover plate through a plurality of connecting columns, and the top end of the top cover plate is parallel to the top end of the top cover plate.

2. The portable high-capacity mobile charging station of claim 1, wherein: The receiving cavity is further provided with an inverter, one side of the bottom plate close to the rear electrical panel is provided with a rectangular groove, a box is mounted in the rectangular groove close to the battery pack mounting area, the box is internally provided with a cavity, a heat dissipation fan is mounted on the top of the box and communicates with the cavity, and ventilation holes communicating with the cavity are arranged on both sides of the bottom of the box, and the inverter is mounted on the outside of the box at the ventilation holes.

3. The portable high-capacity mobile charging station of claim 1, wherein: Two battery mounting plates are mounted on the bottom plate at the battery pack mounting area, the extension direction of the two battery mounting plates is consistent with the length direction of the bottom plate, a plurality of limiting protrusions are arranged on the top of the battery mounting plate, and a battery mounting bracket is formed between adjacent two limiting protrusions.

4. The portable high capacity mobile charging station of claim 1, wherein: The rear electrical panel is embedded, and an exhaust hole is arranged on the top of the rear electrical panel, and an exhaust fan is further mounted in the receiving cavity at the exhaust hole.

5. The portable high capacity mobile charging station of claim 1, wherein: The outer diameter of the second roller set is larger than that of the first roller set, the contact area of the second roller set with the ground is larger, and better stability is provided during movement of the structure.

6. The portable high capacity mobile charging station of claim 1, wherein: The height of the front plate is lower than that of the rear electrical panel, the height of the top end of the top cover plate increases from the front side to the rear side of the assembly frame, an ear plate is further mounted on the top of the top cover plate, the bottom of the ear plate is provided with two connecting plates penetrating through the top cover plate, a reinforcing rib plate is fixedly arranged between the two connecting plates in the receiving cavity, and the reinforcing rib plate is fixedly installed on the inner wall of the top cover plate.

7. The portable high capacity mobile charging station of claim 1, wherein: A handle is further sleeved on the extension side of the U-shaped push rod, and a transparent protective sleeve is further sleeved on the middle part of the U-shaped push rod.

8. The portable high capacity mobile charging station of claim 1, wherein: Edge bumpers are further mounted at the connection between the rear electrical panel and the top cover plate, the connection between the top cover plate and the front side frame of the assembly frame.

9. The portable high capacity mobile charging station of claim 2, wherein: A partition plate is further mounted on the top of the two side plates, the partition plate is vertically arranged above the side of the rectangular groove close to the battery pack mounting area, and the top of the box is connected with the partition plate through a fixing plate.

Citation Information

Patent Citations

  • A replaceable power supply mobile charging box

    CN215300225U