Vibrating disc device capable of achieving definite-number packaging

Abstract

The utility model relates to the technical field of packaging, in particular to a vibration disc device capable of achieving fixed-number packaging, which comprises a main body, a vibration disc, a swing mechanism and a discharging hopper are arranged on the main body, a discharging end of the vibration disc is in butt joint with a feeding track, a material blocking assembly is arranged at the end of the feeding track, the swing mechanism is in power connection with a fixed-number track, and the fixed-number track is in power connection with the discharging hopper. One end of the definite number track is in butt joint with the feeding track, the other end of the definite number track is in butt joint with the discharging hopper after being driven by the swing mechanism to turn over, and a limiting assembly is installed at the other end of the definite number track. Compared with traditional manual counting and bagging, the vibration disc device for achieving definite-number packaging has the advantages that through automatic vibration arrangement, definite-number conveying and turnover discharging, the nut packaging efficiency is greatly improved, and the problem that manual operation efficiency is low is effectively solved.

Description

Technical Field

[0001] This utility model relates to the field of packaging technology, and in particular to a vibratory feeder device for achieving fixed-quantity packaging. Background Technology

[0002] In the modern home furnishing manufacturing industry, products such as shoe racks and wardrobes often employ a steel pipe assembly method combined with connectors. This structural design facilitates product transportation and assembly, making it highly popular in the market. During the steel pipe production process, the connecting nuts at the pipe ends are crucial components, and their production and packaging are of paramount importance. Currently, although automated and directional supply of nuts has been achieved, the nut packaging process typically relies on manual counting and bagging, i.e., loading a fixed number of nuts into tape or packaging bags. However, this manual operation method has many drawbacks. On the one hand, prolonged repetitive counting work easily leads to visual fatigue for operators, resulting in errors and omissions, affecting the accuracy and quality of product packaging. On the other hand, manual operation is inefficient, failing to meet the demands of large-scale industrial production, increasing labor and time costs for enterprises, and limiting the improvement of production efficiency and capacity expansion. Therefore, there is an urgent need for a technical solution that can improve the accuracy and efficiency of nut packaging to address the problems existing in the current technology. Utility Model Content

[0003] To overcome the shortcomings mentioned above, this utility model aims to provide a technical solution that can solve the above problems.

[0004] A vibratory feeder device for achieving fixed-quantity packaging includes a main body, on which a vibratory feeder, a swinging mechanism, and a feeding hopper are mounted. The discharge end of the vibratory feeder is connected to a feeding track, and a baffle assembly is provided at the end of the feeding track. The swinging mechanism is poweredly connected to a fixed-quantity track, one end of which is connected to the feeding track, and the other end of the fixed-quantity track is rotated by the swinging mechanism and connected to the feeding hopper. A limit assembly is installed on the other end of the fixed-quantity track.

[0005] Preferably, the swing mechanism includes a lifting frame mounted on the main body, a swing cylinder hinged to the lifting frame, and a hinge seat fixedly mounted on the lifting frame. One end of the fixed track, which is connected to the feeding track, is hinged to the hinge seat, and the other end of the fixed track, which is connected to the unloading hopper, is hinged to the piston end of the swing cylinder.

[0006] Preferably, the hinged seat includes a pivot seat fixedly mounted on the lifting frame, a pivot member rotatably connected to the pivot seat, and a connector fixed to the pivot member. The fixed number track is fixedly connected to the connector, so that when the fixed number track swings, the length of the connector allows the fixed number track to swing forward towards the end of the feeding track.

[0007] Preferably, the material blocking assembly includes a support frame fixedly mounted on the lifting frame, an adjusting plate fixedly mounted on the support frame and extending above the feeding track, a material blocking cylinder fixedly mounted on the adjusting plate, and a material blocking component connected to the piston end of the material blocking cylinder. The material blocking component is used to prevent the nut on the feeding track from continuing to move.

[0008] Preferably, the material stop assembly also includes a sensor for collecting the number of nuts, and the sensor is located at the end of the feeding track.

[0009] Preferably, the limiting assembly includes a fixed plate installed beside the fixed track, a limiting cylinder installed on the fixed plate, and a limiting plate connected to the piston end of the limiting cylinder. The limiting plate is used to limit the material discharge at the end of the fixed track.

[0010] Preferably, the fixed track includes a base plate fixedly connected to the swing mechanism and two blocking edges mounted on the base plate. A slide for directional movement of the nut is formed between the two blocking edges, and an insertion hole is provided at the end of the two blocking edges. The fixing plate can extend into the space between the two blocking edges along the insertion hole to restrict the nut.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This vibratory feeder device, which enables fixed-quantity packaging, significantly improves the efficiency of nut packaging compared to traditional manual counting and bagging through automated vibration arrangement, fixed-quantity conveying, and flipping unloading. It effectively solves the problem of low efficiency in manual operation. The precise coordination of the limiting components and other parts ensures the accurate quantity of nuts packaged each time, avoiding miscounting and omissions, and significantly improving packaging accuracy. At the same time, it reduces manual labor, lowers the company's labor and time costs, meets the needs of large-scale industrial production, and brings higher economic benefits and market competitiveness to the company.

[0013] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a structural schematic diagram of the present invention from one perspective;

[0016] Figure 2 This is a structural schematic diagram from another perspective of the present invention;

[0017] Figure 3 This is a schematic diagram of the structure of this utility model after the main body has been removed;

[0018] Figure 4 This is a partial structural diagram of the corresponding material-stopping component position of this utility model;

[0019] Figure 5 This is a partial structural diagram of the corresponding limiting component position of this utility model.

[0020] The reference numerals and names in the figure are as follows:

[0021] Nut 1, main body 10, vibratory feeder 20, feeding track 21, swing mechanism 30, lifting frame 31, swing cylinder 32, hinge seat 33, rotating shaft seat 331, rotating shaft part 332, connecting part 333, feeding hopper 40, material blocking assembly 50, support frame 51, adjusting plate 52, material blocking cylinder 53, material blocking part 54, sensor 55, fixed number track 60, base plate 61, blocking edge 62, insertion hole 63, limiting assembly 70, fixing plate 71, limiting cylinder 72, limiting plate 73. Detailed Implementation

[0022] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0023] Please see Figure 1-5 In this embodiment of the present invention, a vibratory feeder device for achieving fixed-quantity packaging includes a main body 10, on which a vibratory feeder 20, a swing mechanism 30 and a feeding hopper 40 are installed. The discharge end of the vibratory feeder 20 is connected to a feeding track 21, and a baffle assembly 50 is provided at the end of the feeding track 21. The swing mechanism 30 is poweredly connected to a fixed-quantity track 60. One end of the fixed-quantity track 60 is connected to the feeding track 21, and the other end of the fixed-quantity track 60 is rotated by the swing mechanism 30 and connected to the feeding hopper 40. A limit assembly 70 is installed on the other end of the fixed-quantity track 60.

[0024] When the vibratory feeder 20 device for fixed-quantity packaging is running, the vibratory feeder 20 vibrates and arranges the nuts 1 and conveys them through the feeding track 21. The baffle component 50 first blocks the nuts 1, so that the nuts 1 are temporarily stored in the feeding track 21. The swing mechanism 30 drives the fixed-quantity track 60 to connect with the feeding track 21. At this time, the baffle component 50 opens, and the nuts 1 enter the fixed-quantity track 60 by their own gravity and conveying power. The limiting component 70 accurately limits the number of nuts 1 entering the fixed-quantity track 60, thus completing the fixed-quantity packaging. Then, the baffle component 50 blocks the nuts 1 from continuing to be conveyed to the fixed-quantity track 60, and the swing mechanism 30 drives the fixed-quantity track 60 to rotate, so that it connects with the unloading hopper 40. The fixed-quantity nuts 1 fall from the fixed-quantity track 60 into the unloading hopper 40, thus achieving quantitative packaging.

[0025] The vibratory feeder 20 device, which enables fixed-quantity packaging, significantly improves the efficiency of nut packaging compared to traditional manual counting and bagging by automating vibration arrangement, fixed-quantity conveying, and flipping unloading. It effectively solves the problem of low efficiency in manual operation. The precise coordination of the limiting component 70 and other parts ensures that the number of nuts packaged each time is accurate, avoiding miscounting and omissions, and significantly improving packaging accuracy. At the same time, it reduces manual labor, lowers the company's labor and time costs, meets the needs of large-scale industrial production, and brings higher economic benefits and market competitiveness to the company.

[0026] Furthermore, the vibratory feeder 20 device breaks through the limitations of traditional equipment with its single function, innovatively integrating fixed-quantity packaging and automated directional feeding functions into one unit. In actual production, it can achieve efficient and stable directional feeding by connecting to the steel pipe assembly equipment during the steel pipe production and assembly process, ensuring smooth connection of the end nuts 1 of the steel pipes and improving assembly efficiency and quality. At the same time, it can independently operate to complete the precise fixed-quantity packaging task during the nut 1 packaging process, avoiding errors and inefficiencies caused by manual counting. The flexible switching of equipment functions effectively reduces the investment cost and floor space of enterprise production equipment, eliminating the need to configure multiple dedicated machines for different processes, thus improving equipment utilization and production space flexibility.

[0027] Please see Figure 3-4Based on the above technical solution, the swing mechanism 30 is further proposed to include a lifting frame 31 installed on the main body 10, a swing cylinder 32 hinged to the lifting frame 31, and a hinge seat 33 fixedly installed on the lifting frame 31. One end of the fixed track 60 is hinged to the loading track 21 and connected to the hinge seat 33, and the other end of the fixed track 60 is hinged to the piston end of the swing cylinder 32 and connected to the unloading hopper 40. The hinge seat 33 includes a pivot seat 331 fixedly mounted on the lifting frame 31, a pivot member 332 rotatably connected to the pivot seat 331, and a connector 333 fixedly mounted on the pivot member 332. The fixed number track 60 is fixedly connected to the connector 333, so that when the fixed number track 60 swings, the length of the connector 333 allows the fixed number track 60 to swing forward towards the end of the feeding track 21. The combination of the lifting frame 31, the swing cylinder 32, and the hinge seat 33 allows the fixed number track 60 to flexibly and accurately switch between docking with the feeding track 21 and docking with the unloading hopper 40. The hinge seat 33 adopts a pivot seat. The structure of 331, the rotating shaft 332, and the connecting piece 333 not only ensures the stability and smoothness of the swing of the fixed-quantity track 60, but also allows the fixed-quantity track 60 to swing forward towards the end of the feeding track 21 through the length setting of the connecting piece 333. This design optimizes the docking angle and positional relationship between the fixed-quantity track 60, the feeding track 21, and the unloading hopper 40, reduces the risk of jamming and falling of the nut 1 during track switching, effectively improves the efficiency and accuracy of nut 1 transmission, further enhances the reliability and stability of the equipment in the fixed-quantity packaging and directional feeding process, reduces equipment maintenance costs, and improves overall production efficiency.

[0028] Please see Figure 3-4Based on the above technical solution, the material blocking assembly 50 further includes a support frame 51 fixedly mounted on the lifting frame 31, an adjusting plate 52 fixedly mounted on the support frame 51 and extending above the feeding track 21, a material blocking cylinder 53 fixedly mounted on the adjusting plate 52, and a material blocking component 54 connected to the piston end of the material blocking cylinder 53. The material blocking component 54 is used to prevent the nuts 1 from continuing to move on the feeding track 21. The material blocking assembly 50 also includes a sensor 55 for collecting the number of nuts 1, and the sensor 55 is located at the end of the feeding track 21. The mechanical blocking structure, consisting of support frame 51, adjusting plate 52, material blocking cylinder 53, and material blocking component 54, can flexibly adjust the position and blocking force of material blocking component 54 according to actual needs, achieving precise control over the transfer of nuts 1 in the feeding track 21. Combined with sensor 55 located at the end of the feeding track 21, it can collect the number of nuts 1 in real time. Working in conjunction with the fixed-number track 60 and limit component 70, it achieves dual precise control over the number of nuts 1, ensuring that the number of nuts 1 entering the fixed-number track 60 each time is accurate, significantly improving the precision of fixed-number packaging. Simultaneously, during directional feeding, the linkage between sensor 55 and material blocking component 54 ensures that nuts 1 are conveyed according to a predetermined rhythm and quantity, avoiding interruptions or overfeeding. This provides stable, continuous, and precise material support for steel pipe assembly, reducing the frequency of manual intervention, improving production efficiency, and minimizing production losses due to human error.

[0029] Please see Figure 5Based on the above technical solution, a further proposed limiting component 70 includes a fixed plate 71 installed beside a fixed track 60, a limiting cylinder 72 installed on the fixed plate 71, and a limiting plate 73 connected to the piston end of the limiting cylinder 72. The limiting plate 73 is used to limit the material discharge at the end of the fixed track 60. The fixed track 60 includes a base plate 61 fixedly connected to the swing mechanism 30 and two blocking edges 62 installed on the base plate 61. A slide for the nut 1 to be directionally moved is formed between the two blocking edges 62, and an insertion hole 63 is provided at the end of the two blocking edges 62. The fixed plate 71 can extend into the space between the two blocking edges 62 along the insertion hole 63 to limit the nut 1. The closely integrated structural design of the limiting component 70 and the fixed-quantity track 60 significantly improves the accuracy and stability of the equipment's fixed-quantity packaging and directional feeding. Specifically, the limiting cylinder 72 drives the limiting plate 73 to precisely move, flexibly controlling the discharge state at the end of the fixed-quantity track 60 and accurately limiting the quantity of nuts 1 discharged. The base plate 61 and the double-blocking edge 62 slide design of the fixed-quantity track 60 not only provide a stable channel for the directional transfer of nuts 1, ensuring that nuts 1 maintain the correct posture during transfer, but also, through the cooperation of the end insertion hole 63 and the fixing plate 71, allow the limiting plate 73 to accurately insert into the slide, further limiting the quantity and fixing the position of nuts 1, avoiding quantity errors caused by nut 1 sliding or offset. The combined work of these two components can control the quantity error of nuts 1 in each packaging or supply to a very small range, effectively improving the quality of the packaged product and production efficiency.

[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention.

Claims

1. A vibrating tray apparatus implementing constant packing, characterized by, The utility model provides a kind of automatic screw cap feeding device, including main body (10), vibration disc (20), swing mechanism (30) and lower hopper (40) are installed on main body (10), the discharge end of vibration disc (20) is connected with feeding track (21), and stopper assembly (50) is provided at the end of feeding track (21), swing mechanism (30) is power connected with fixed track (60), one end of fixed track (60) is connected with feeding track (21), the other end of fixed track (60) is driven to overturn with lower hopper (40) by swing mechanism (30), and limit component (70) is installed on the other end of fixed track (60).

2. A vibrating tray apparatus implementing constant weight packaging according to claim 1, wherein, Swing mechanism (30) includes installation on the main body (10) of the elevated frame (31), swing cylinder (32) is hingedly connected on the elevated frame (31), and hinge seat (33) is fixedly installed on the elevated frame (31), one end of fixed track (60) is hingedly connected on hinge seat (33) with feeding track (21), and the other end of fixed track (60) is hingedly connected on piston end of swing cylinder (32) with lower hopper (40).

3. A vibrating tray apparatus implementing constant weight packaging according to claim 2, wherein, Hinge seat (33) includes fixedly installed pivot seat (331) on the elevated frame (31), pivot piece (332) is rotatably connected on pivot seat (331), and connecting piece (333) is fixed on pivot piece (332), fixed track (60) is fixedly connected with connecting piece (333), so that fixed track (60) can swing forward the end of feeding track (21) by the length of connecting piece (333) when fixed track (60) swings.

4. A vibrating tray apparatus for implementing constant weight packaging according to claim 2, wherein Stopper assembly (50) includes fixedly installed support frame (51) on the elevated frame (31), fixedly installed adjusting plate (52) on the support frame (51) and extending above feeding track (21), fixedly installed stopper cylinder (53) on adjusting plate (52), and stopper piece (54) is connected on piston end of stopper cylinder (53), and stopper piece (54) is used to block the further transfer of screw cap (1) on feeding track (21).

5. A vibrating tray apparatus implementing constant weight packaging according to claim 4, wherein, Stopper assembly (50) further includes sensor (55) for collecting the number of screw caps (1), and sensor (55) is arranged at the end position of feeding track (21).

6. A vibrating tray apparatus for implementing constant weight packaging according to claim 1, wherein Limit component (70) includes fixed plate (71) installed beside fixed track (60), limit cylinder (72) installed on fixed plate (71), and limit plate (73) connected on piston end of limit cylinder (72), and limit plate (73) is used to limit the discharge of end of fixed track (60).

7. A vibrating tray apparatus for implementing constant weight packaging according to claim 6, wherein Fixed track (60) includes base plate (61) fixedly connected on swing mechanism (30) and two blocking edges (62) installed on base plate (61), and the slide way for the directional transfer of screw cap (1) is formed between the two blocking edges (62), and the insertion hole (63) is formed at the end of the two blocking edges (62), and fixed plate (71) can be inserted between the two blocking edges (62) along insertion hole (63) to limit screw cap (1).

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