Magnetic climbing small conveyor

Abstract

The utility model discloses a magnetic climbing small conveyor which comprises a machine frame, a conveying linear plate and a climbing linear plate are detachably connected to the machine frame, and a conveying arc plate is detachably connected to the portion, between the conveying linear plate and the climbing linear plate, of the machine frame. Corresponding circulating conveying grooves are formed between the conveying linear plate and the conveying arc plate and between the climbing linear plate and the conveying arc plate, rolling chains are arranged on the two sides of the interior of the rack, a plurality of mounting plates are detachably connected between the rolling chains on the two sides, and magnet blocks are detachably connected to the mounting plates. The magnet block is correspondingly arranged below the conveying groove, a driven transmission shaft is installed on the side, close to the conveying linear plate, of the machine frame, and a driving motor is installed on the side, close to the climbing linear plate, of the machine frame.

Description

Technical Field

[0001] This utility model relates to the field of conveying equipment technology, specifically a magnetic incline small conveyor. Background Technology

[0002] In modern industrial production, efficient material transportation plays a crucial role in ensuring smooth production processes and improving production efficiency. Inclined conveyors, as core equipment for vertically inclined material transportation, are widely used in many industries such as chemical, food, and building materials.

[0003] However, in order to prevent material slippage on the conveying surface, existing inclined conveyors increase the power output of the motor during material transport, resulting in consistently high energy consumption. Furthermore, material slippage and friction on the conveying surface cause wear, and material falling from a height can damage other parts of the equipment, further shortening its service life and increasing maintenance costs.

[0004] Therefore, it is necessary to design a small magnetic incline conveyor with low energy consumption and low maintenance costs. Utility Model Content

[0005] The purpose of this invention is to provide a small magnetic incline conveyor to solve the problems of high energy consumption and high maintenance costs caused by equipment wear in existing incline conveyors mentioned in the background art.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a magnetic incline conveyor, comprising a frame, on which a conveying straight plate and an incline straight plate are detachably connected; a conveying arc plate is detachably connected between the conveying straight plate and the incline straight plate; a corresponding conveying trough is provided between the conveying straight plate, the incline straight plate, and the conveying arc plate; rolling chains are provided on both sides inside the frame; several mounting plates are detachably connected between the rolling chains on both sides; magnet blocks are detachably connected to the mounting plates; the magnet blocks are correspondingly positioned below the conveying trough; a driven transmission shaft is installed on the side of the frame near the conveying straight plate; and a drive motor is installed on the side of the frame near the incline straight plate.

[0007] According to the above technical solution, at least two driven sprockets are provided on the driven drive shaft, and a drive shaft is connected to one side of the drive motor. At least two drive sprockets are provided on the drive shaft. The driven sprockets and drive sprockets are meshed and connected to the rolling chains on both sides. First bearings are provided at both ends of the driven drive shaft. First bearing seats are fixedly connected to both sides of the frame near the driven drive shaft. The first bearings are mounted on the first bearing seats. Second bearings are provided at both ends of the drive shaft. Second bearing seats are fixedly connected to both sides of the frame near the drive drive shaft. The second bearings are mounted on the second bearing seats.

[0008] According to the above technical solution, chain guide rails are installed on both sides of the frame below the rolling chain near the conveying straight plate, arc guide rails are installed on both sides of the frame below the rolling chain near the conveying arc plate, and climbing guide rails are installed on both sides of the frame below the rolling chain near the climbing straight plate.

[0009] According to the above technical solution, the frame is detachably connected to a conveying support plate below the chain guide rail, the frame is detachably connected to an arc support plate below the arc guide rail, and the frame is detachably connected to an incline support plate below the incline guide rail.

[0010] According to the above technical solution, the climbing support plate is hinged to an adjustable bracket, the conveying support plate is equipped with first support feet on both sides, and the adjustable bracket is equipped with second support feet on both sides of its bottom.

[0011] Compared with the prior art, the beneficial effects achieved by this utility model are:

[0012] By incorporating magnetic blocks, the magnetic blocks mounted on the mounting plate move along with the rotating chain. When the material to be conveyed is placed on the conveying trough, the magnetic force generated by the magnetic blocks, positioned below the trough, exerts a strong attraction on the material. This causes the material to move along the path formed by the straight conveying plate, the arc conveying plate, and the inclined straight plate within the conveying trough. The magnetic force generated by the magnetic blocks drives the material within the conveying trough, eliminating the need to increase motor power to prevent material slippage. This reduces energy consumption during equipment operation and prevents material from slipping and rubbing against the conveying surface, causing it to fall from a height and damage other parts of the equipment. This reduces wear on the conveying surface and other components, extends the equipment's lifespan, and lowers maintenance costs. Attached Figure Description

[0013] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0014] Figure 1 This is a schematic diagram of the structural composition of this utility model;

[0015] Figure 2 This is a schematic diagram of the back structure of this utility model;

[0016] Figure 3 This is a schematic diagram showing the internal structure of this utility model.

[0017] Figure 4 yes Figure 3 Enlarged view of point A in the middle;

[0018] Figure 5 This is a schematic diagram of the transmission structure of this utility model;

[0019] Figure 6 This is a schematic diagram of the drive motor transmission structure of this utility model;

[0020] In the diagram: 10. Frame; 11. Straight conveyor plate; 12. Inclined straight conveyor plate; 13. Arc conveyor plate; 14. Conveyor trough; 20. Rolling chain; 21. Mounting plate; 22. Magnet block; 23. Driven drive shaft; 24. Driven sprocket; 25. First bearing; 26. First bearing seat; 30. Drive motor; 31. Driven drive shaft; 32. Driven sprocket; 33. Second bearing; 34. Second bearing seat; 40. Chain guide rail; 41. Arc guide rail; 42. Inclined guide rail; 43. Conveyor support plate; 44. Arc support plate; 45. Inclined support plate; 46. Adjustable bracket; 47. First support foot; 48. Second support foot. Detailed Implementation

[0021] To enable those skilled in the art to better understand the present invention, the solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0022] This utility model provides a technical solution: a magnetic incline small conveyor, including a frame 10, on which a conveying straight plate 11 and an incline straight plate 12 are detachably connected. A conveying arc plate 13 is detachably connected between the conveying straight plate 11 and the incline straight plate 12. A corresponding conveying trough 14 is provided between the conveying straight plate 11, the incline straight plate 12 and the conveying arc plate 13. Rolling chains 20 are provided on both sides inside the frame 10. Several mounting plates 21 are detachably connected between the two rolling chains 20. Magnet blocks 22 are detachably connected to the mounting plates 21. The magnet blocks 22 are correspondingly arranged below the conveying trough 14. A driven drive shaft 23 is installed on the side of the frame 10 near the conveying straight plate 11. A drive motor 30 is installed on the side of the frame 10 near the incline straight plate 12.

[0023] Through this technical solution, the frame 10 serves as the basic support structure of the magnetic inclined conveyor, providing a carrier for the installation of other components. The conveying straight plate 11, the inclined straight plate 12, and the conveying arc plate 13 are detachably connected, making the equipment more convenient and flexible for maintenance. The conveying trough 14 provides a path for material conveying and prevents materials from falling during the conveying process, ensuring that materials can be transported along the predetermined route. The rolling chains 20 on both sides inside the frame 10 constitute part of the drive system. The mounting plate 21 is installed between the rolling chains 20, allowing the magnet blocks 22 on the mounting plate 21 to move with the movement of the rolling chains 20. The magnet blocks 22 are correspondingly set below the conveying trough 14 and can generate magnetic force. The strong magnetic force is used to attract the material in the conveying trough 14, thereby avoiding the phenomenon of material slipping on the conveying surface, reducing motor output, reducing energy consumption, and preventing material from slipping and rubbing against the conveying surface and falling from a height to damage other parts of the equipment, reducing the wear and tear on the conveying surface and various parts of the equipment. The driven transmission shaft 23, in conjunction with the drive motor 30, provides power for the rotation of the rolling chain 20 and the movement of the magnet blocks 22.

[0024] Furthermore, at least two driven sprockets 24 are provided on the driven drive shaft 23, and a drive shaft 31 is connected to one side of the drive motor 30. At least two drive sprockets 32 are provided on the drive shaft 31. The driven sprockets 24 and the drive sprockets 32 are meshed and connected to the rolling chains 20 on both sides. First bearings 25 are provided at both ends of the driven drive shaft 23. First bearing seats 26 are fixedly connected to both sides of the frame 10 near the driven drive shaft 23. The first bearings 25 are mounted on the first bearing seats 26. Second bearings 33 are provided at both ends of the drive shaft 31. Second bearing seats 34 are fixedly connected to both sides of the frame 10 near the drive shaft 31. The second bearings 33 are mounted on the second bearing seats 34.

[0025] With this technical solution, after the drive motor 30 starts, its power is transmitted to the active drive shaft 31. The active sprocket 32 ​​on the active drive shaft 31 meshes with the rolling chains 20 on both sides, thereby driving the rolling chains 20 to start running. The operation of the rolling chains 20 is then realized through the driven sprocket 24 on the driven drive shaft 23, realizing the transmission of power and the cyclic rotation of the entire rolling chain 20 system. The first bearing seat 26 and the second bearing seat 34 provide stable support and positioning for the first bearing 25 and the second bearing 33, ensuring the positional accuracy of the driven drive shaft 23 and the active drive shaft 31 during rotation.

[0026] Furthermore, chain guide rails 40 are installed on both sides of the frame 10 below the rolling chain 20 near the conveying straight plate 11, arc guide rails 41 are installed on both sides of the frame 10 below the rolling chain 20 near the conveying arc plate 13, and climbing guide rails 42 are installed on both sides of the frame 10 below the rolling chain 20 near the climbing straight plate 12.

[0027] Through this technical solution, the chain support rail 40, the arc support rail 41 and the climbing support rail 42 provide effective support and guidance for the rolling chain 20 in the conveying stage, preventing the rolling chain 20 from sagging or deviating due to uneven force, and ensuring that the rolling chain 20 can run smoothly and stably in the conveying stage.

[0028] Furthermore, the frame 10 is detachably connected to a conveying support plate 43 below the chain guide rail 40, the frame 10 is detachably connected to an arc support plate 44 below the arc guide rail 41, and the frame 10 is detachably connected to an incline support plate 45 below the incline guide rail 42.

[0029] Through this technical solution, the conveyor support plate 43, the arc support plate 44 and the climbing support plate 45 provide stable support for the frame 10, share the weight of the materials on the equipment and the weight of the equipment itself, reduce equipment failures caused by insufficient support, extend the service life of the equipment, and the detachable connection method facilitates the operator to inspect and maintain the equipment.

[0030] Furthermore, the ramp support plate 45 is hinged to an adjustable bracket 46, the conveyor support plate 43 is equipped with first support feet 47 on both sides, and the adjustable bracket 46 is equipped with second support feet 48 on both sides of its bottom.

[0031] Through this technical solution, the adjustable bracket 46, together with the first support foot 47 and the second support foot 48, can adjust the tilt angle and overall stability of the inclined conveyor according to actual needs, so as to adapt to different material conveying conditions. Due to the small size of the equipment, it can adapt to conveying conditions in narrow spaces.

[0032] Working principle: When the drive motor 30 starts, its power is transmitted to the drive shaft 31. The drive sprocket 32 ​​on the drive shaft 31 meshes with the rolling chains 20 on both sides, thereby driving the rolling chains 20 to start running. The running of the rolling chains 20 is then transmitted through the driven sprocket 24 on the driven shaft 23 to realize the power transmission and the cyclic rotation of the entire rolling chain system.

[0033] As the rolling chain 20 rotates, the magnet block 22 mounted on the mounting plate 21 moves accordingly. When the material to be conveyed is placed on the conveying trough 14, since the magnet block 22 is correspondingly positioned below the conveying trough 14, the magnetic force generated by the magnet block 22 will attract the material, causing the material to move along the path formed by the conveying straight plate 11, the conveying arc plate 13 and the climbing straight plate 12 within the conveying trough 14.

[0034] During the process of material transitioning from the conveying straight plate 11 through the conveying arc plate 13 to the climbing straight plate 12, the magnetic force of the magnet block 22 always acts on the material, helping the material overcome the resistance of gravity and achieve climbing conveying.

[0035] The chain guide rail 40, the arc guide rail 41, and the ramp guide rail 42 provide effective support and guidance for the rolling chain 20 in the conveying stage, while the conveying support plate 43, the arc support plate 44, and the ramp support plate 45 provide stable support for the frame 10.

[0036] The adjustable bracket 46, together with the first support foot 47 and the second support foot 48, can adjust the tilt angle and overall stability of the inclined conveyor according to actual needs.

[0037] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation or specific orientation structure and operation, and therefore should not be construed as a limitation of this utility model; the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In addition, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0038] In the description of this utility model, the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this utility model. In this utility model, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. Moreover, those skilled in the art can combine different embodiments or examples and features of different embodiments or examples described in this utility model without contradiction.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A magnetic hill climbing compact conveyor comprising a frame (10), characterized in that: The rack (10) is detachably connected with a conveying straight line plate (11) and a climbing straight line plate (12), the rack (10) is detachably connected with a conveying circular arc plate (13) between the conveying straight line plate (11) and the climbing straight line plate (12), conveying grooves (14) corresponding to the flow are arranged between the conveying straight line plate (11), the climbing straight line plate (12) and the conveying circular arc plate (13), rolling chains (20) are arranged on both sides of the rack (10), a plurality of mounting plates (21) are detachably connected between the rolling chains (20) on both sides, a plurality of magnet blocks (22) are detachably connected on the mounting plates (21), the magnet blocks (22) are correspondingly arranged below the conveying grooves (14), a driven transmission shaft (23) is mounted on one side of the rack (10) close to the conveying straight line plate (11), and a driving motor (30) is mounted on one side of the rack (10) close to the climbing straight line plate (12).

2. A magnetic hill climbing compact conveyor as claimed in claim 1, characterized in that: At least two driven sprockets (24) are arranged on the driven transmission shaft (23), a driving transmission shaft (31) is drivingly connected on one side of the driving motor (30), at least two driving sprockets (32) are arranged on the driving transmission shaft (31), the driven sprockets (24) and the driving sprockets (32) are meshingly and drivingly connected with the rolling chains (20) on both sides, first bearings (25) are arranged at both ends of the driven transmission shaft (23), first bearing seats (26) are fixedly connected on both sides of the rack (10) close to the driven transmission shaft (23), the first bearings (25) are mounted on the first bearing seats (26), second bearings (33) are arranged at both ends of the driving transmission shaft (31), and second bearing seats (34) are fixedly connected on both sides of the rack (10) close to the driving transmission shaft (31), wherein the second bearings (33) are mounted on the second bearing seats (34).

3. A magnetic hill climbing compact conveyor as claimed in claim 1, characterized in that: Chain guide rails (40) are mounted below the rolling chains (20) on both sides of the rack (10) close to the conveying straight line plate (11), arc guide rails (41) are mounted below the rolling chains (20) on both sides of the rack (10) close to the conveying circular arc plate (13), and climbing guide rails (42) are mounted below the rolling chains (20) on both sides of the rack (10) close to the climbing straight line plate (12).

4. A magnetic hill climbing compact conveyor as claimed in claim 1, characterized in that: A conveying support plate (43) is detachably connected below the chain guide rail (40), an arc support plate (44) is detachably connected below the arc guide rail (41), and a climbing support plate (45) is detachably connected below the climbing guide rail (42).

5. A magnetic hill climbing compact conveyor as claimed in claim 4, characterized in that: The climbing support plate (45) is hingedly connected with an adjustable support (46), first support footings (47) are mounted on both sides of the conveying support plate (43), and second support footings (48) are mounted on both sides of the bottom of the adjustable support (46).

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