Steel strand winding device

By using a motor-driven cross-shaped insert and extrusion block design, combined with the control of the limiting roller, the problem of irregular winding of steel strands is solved, and the steel strands are tightly attached to the winding rollers and wound evenly, thus improving the winding effect.

CN223973586UActive Publication Date: 2026-03-06合肥辰业机电有限公司
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Patent Information

Application Number
CN202520775859.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2026-03-06
Estimated Expiration
2035-04-23

AI Technical Summary

Technical Problem

In the existing technology, the high hardness of steel strands during the winding process can easily lead to irregular winding, reducing the winding effect.

Method used

A steel strand winding device is adopted, which drives the cross rod and winding roller to rotate by a motor. Combined with the design of extrusion block and limiting roller, it ensures that the steel strand is in close contact with the winding roller. The diameter and length of the steel strand are set by a controller, and the extension and retraction of the electric telescopic rod are controlled to achieve uniform winding.

Benefits of technology

This achieves a tight and regular winding effect of the steel strand on the winding roller, thus improving the winding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a steel strand winding device, which relates to the technical field of steel strand winding, and comprises a bottom plate, support plates are fixed at the left end and the right end of the upper surface of the bottom plate, a second electric telescopic rod and a third electric telescopic rod are respectively fixed on the two support plates, a mounting ring is fixed at one end of the second electric telescopic rod, and the other end of the third electric telescopic rod is fixed on the mounting ring. The diameter length of the steel strand is set in the controller, the fourth electric telescopic rod is controlled by the controller to stretch out and draw back according to the set length every time, and therefore the spacing distance between the limiting rolling shaft and the winding roller can be always kept to be integer multiples of the diameter length of the steel strand when the limiting rolling shaft is lifted by the fourth electric telescopic rod. The limiting rolling shaft can limit the steel strand wound below the limiting rolling shaft, so that the steel strand can be wound on the winding roller closely and neatly, and the winding effect is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of steel strand winding technology, and in particular to a steel strand winding device. Background Technology

[0002] Steel strand is a steel product made of multiple steel wires twisted together. The surface of carbon steel can be coated with zinc, zinc-aluminum alloy, aluminum, copper, epoxy resin, etc., as needed.

[0003] However, in the existing technology, when winding steel strands, because the steel strands are generally thick and hard, they may not adhere tightly to the winding rollers during the winding process, resulting in irregular winding of the steel strands on the winding rollers and reducing the winding effect. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of the existing technology: when winding steel strands, because steel strands are generally thick and hard, they may not adhere tightly to the winding roller during the winding process, resulting in irregular winding of the steel strands on the winding roller and reducing the winding effect.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a steel strand winding device, comprising a base plate, with support plates fixed at both ends of the upper surface of the base plate, and a second electric telescopic rod and a third electric telescopic rod respectively fixed on the two support plates. One end of the second electric telescopic rod is fixed with an mounting ring, and one end of the third electric telescopic rod is fixed with a post. A first motor is fixed on the mounting ring, and a cross-shaped insert is fixed to the output end of the first motor. Both the cross-shaped insert and the post are connected through the support plate. A winding roller is inserted through one end of the cross-shaped insert and the post. A first lead screw is movably embedded in the winding roller, and a circular groove is formed on one side of the winding roller. A torsion disc is disposed in the circular groove, and the torsion disc is connected to the first lead screw. One end of the rod is fixedly connected, and a pressing block is threadedly connected to the first lead screw, which is slidably connected to the winding roller. The front and rear sides of the support plate are both fixed with the fourth electric telescopic rod, and one end of the fourth electric telescopic rod is fixed with a top plate. The lower end of the top plate is fixed with a connecting ring, and a limiting roller is movably connected in the connecting ring. The second lead screw is rotatably passed through one side of the top plate. The second motor is fixed to one end of the top plate, and the output end of the second motor is fixedly connected to the second lead screw. A moving part is threadedly connected to the surface of the second lead screw, and the moving part is slidably connected to the top plate. A perforated block is provided at the lower end of the moving part. Pressure sensors are fixed at the left and right ends of the sliding groove of the top plate. A controller is fixed on the surface of one of the support plates.

[0006] In a preferred embodiment, casters are fixedly installed at the four corners of the lower surface of the base plate.

[0007] In a preferred embodiment, a first electric telescopic rod is fixedly connected to the surface of the base plate, and a lifting arc plate is fixedly connected to one end of the first electric telescopic rod.

[0008] In a preferred embodiment, the extrusion surface of the extrusion block is provided with an anti-slip texture.

[0009] In a preferred embodiment, a threaded collar is fixedly connected to the surface of the perforated block, and the threaded collar is threadedly connected to the moving part.

[0010] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0011] In this invention, when the cross-shaped insert rod is connected to the insert post and the winding roller, the winding roller can be driven to rotate with the help of the No. 1 motor. With the help of the No. 1 screw and the torsion disc, the extrusion block is driven to move, so that the extrusion block extrudes and fixes one end of the steel strand. Then, when the winding roller rotates, it will perform a winding operation on the steel strand.

[0012] The diameter of the steel strand is set in the controller, which controls the No. 4 electric telescopic rod to extend and retract according to the set length each time. By extending the No. 4 electric telescopic rod several times according to the set length, the top plate and the limiting roller are raised. This ensures that the distance between the limiting roller and the winding roller is always an integer multiple of the diameter of the steel strand. When the steel strand is wound around the winding roller, the limiting roller can restrict the steel strand wound below it, so that it can be wound more closely and neatly on the winding roller, ensuring the winding effect. Attached Figure Description

[0013] Figure 1 A schematic diagram of the overall left side of a steel strand winding device provided by this utility model;

[0014] Figure 2 A schematic diagram of the overall right side of a steel strand winding device provided by this utility model;

[0015] Figure 3 A schematic diagram of the structure around the top plate of a steel strand winding device provided by this utility model;

[0016] Figure 4 A schematic diagram of the structure of the winding roller of a steel strand winding device provided by this utility model;

[0017] Figure 5 This is a schematic diagram of the structure on the support plate of a steel strand winding device provided by this utility model.

[0018] Legend:

[0019] 1. Base plate; 2. Casters; 3. Support plate; 4. Electric telescopic rod No. 1; 5. Lifting arc plate; 6. Electric telescopic rod No. 2; 7. Motor No. 1; 8. Cross insert rod; 9. Electric telescopic rod No. 3; 10. Insert column; 11. Winding roller; 12. Lead screw No. 1; 13. Torsion disc; 14. Extrusion block; 15. Electric telescopic rod No. 4; 16. Top plate; 17. Connecting ring; 18. Restricting roller; 19. Lead screw No. 2; 20. Motor No. 2; 21. Moving part; 22. Perforated block; 23. Threaded collar; 24. Pressure sensor; 25. Controller. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example 1

[0022] like Figure 1-5As shown, this utility model provides a technical solution: a steel strand winding device, including a base plate 1, with support plates 3 fixed at both ends of the upper surface of the base plate 1, and a second electric telescopic rod 6 and a third electric telescopic rod 9 fixed on the two support plates 3 respectively. The extension and retraction of the second electric telescopic rod 6 drives the first motor 7 and the cross-shaped insert rod 8 to move left and right, and the extension and retraction of the third electric telescopic rod 9 drives the insertion post 10 to move left and right, thereby facilitating the connection or disconnection of the cross-shaped insert rod 8 and the insertion post 10 at both ends of the winding roller 11, and thus facilitating the direct installation and disassembly of the winding roller 11 on the support plate 3. One end of the second electric telescopic rod 6 is fixed with an installation ring, and one end of the third electric telescopic rod 9 is fixed with an insertion post 10. The installation ring is fixed with a first motor 7, and the first electric... A cross-shaped insert rod 8 is fixed at the output end of machine 7. Both the cross-shaped insert rod 8 and the insert post 10 are connected to the support plate 3. One end of the cross-shaped insert rod 8 and the insert post 10 is connected to a winding roller 11. When one end of the steel strand is fixed on the winding roller 11, the cross-shaped insert rod 8 is driven to rotate by motor 7, which in turn drives the winding roller 11 to rotate, thus allowing the steel strand to be wound on the winding roller 11. A lead screw 12 is movably embedded in the winding roller 11, and a circular groove is opened on one side of the winding roller 11. A torsion disc 13 is installed in the circular groove. By placing the torsion disc 13 in the circular groove, it is effectively prevented from colliding with the fourth electric telescopic rod 15 when the torsion disc 13 rotates with the winding roller 11, thus avoiding the situation where the rotation of the winding roller 11 is obstructed. One end of screw 12 is fixedly connected to screw 13. Screw 12 is threaded with a pressing block 14, which is slidably connected to the winding roller 11. By twisting the torsion disc 13, screw 12 is rotated, causing pressing block 14 to move linearly. This allows pressing block 14 to press and fix one end of the steel strand on one side, facilitating subsequent winding operations. A fourth electric telescopic rod 15 is fixed to both the front and rear sides of support plate 3. One end of the fourth electric telescopic rod 15 is fixed to a top plate 16, and a connecting ring 17 is fixed to the lower end of the top plate 16. A limiting roller 18 is movably connected to the connecting ring 17. The diameter of the steel strand is set in the controller 25, causing the fourth electric telescopic rod 15 to extend and retract according to the set length each time. The telescopic rod 15 extends several times according to a set length, raising the top plate 16 and the limiting roller 18. This ensures that the distance between the limiting roller 18 and the winding roller 11 remains an integer multiple of the diameter of the steel strand. As the steel strand winds around the winding roller 11, the limiting roller 18 restricts the steel strand winding below it, ensuring a tighter and more regular winding on the winding roller 11. A second lead screw 19 is rotatably inserted through one side of the top plate 16. A second motor 20 is fixed to one end of the top plate 16, and the output end of the second motor 20 is fixedly connected to the second lead screw 19. A moving part 21 is threaded onto the surface of the second lead screw 19. The moving part 21 is slidably connected to the top plate 16, and a perforated block 22 is provided at the lower end of the moving part 21.Pressure sensors 24 are fixed at both ends of the groove in the top plate 16. A controller 25 is fixed on one surface of the support plate 3. Before the steel strand is wound on the winding roller 11, one end of the steel strand is first passed through the perforated block 22, and then the other end is fixed on the winding roller 11. During the winding operation, the second motor 20 drives the second lead screw 19 to rotate, causing the moving part 21 and the perforated block 22 to move horizontally along the top plate 16, thereby achieving the goal of pulling the steel strand horizontally while it is being wound. This allows the steel strand to be wound more evenly onto the winding roller 11. When the moving part 21 moves to one end of the top plate 16, it squeezes the pressure sensor 24. The pressure value generated by the pressure sensor 24 is transmitted to the controller 25. After analysis, the controller 25 controls the second motor 20 to change direction, thereby causing the second lead screw 19 to rotate in the opposite direction compared to before. Ultimately, this achieves the effect of the moving part 21 and the perforating block 22 reciprocating linearly on the top plate 16, allowing the steel strand to be wound evenly around the winding roller 11.

[0023] Example 2

[0024] like Figure 1-5 As shown, casters 2 are fixedly installed at the four corners of the lower surface of the base plate 1. The casters 2 facilitate the movement of the entire base plate 1. An electric telescopic rod 4 is fixedly connected to the surface of the base plate 1, and a lifting arc plate 5 is fixedly connected to one end of the electric telescopic rod 4. With the help of the electric telescopic rod 4 and the lifting arc plate 5, the winding roller 11 placed on the lifting arc plate 5 can be adjusted up and down, thereby improving the convenience of docking the cross rod 8 and the insertion post 10 with the winding roller 11. The extrusion surface of the extrusion block 14 is provided with anti-slip texture. With the help of the anti-slip texture, the stability of the extrusion block 14 in clamping one end of the steel strand is further improved. A threaded collar 23 is fixedly connected to the surface of the perforated block 22, and the threaded collar 23 is threadedly connected to the moving part 21. This makes it easy to disassemble and replace the perforated block 22, so that the perforated block 22 can be replaced according to different thicknesses of steel strands, improving practicality.

[0025] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A steel strand winding device comprising a base plate (1), characterised in that: The left and right ends of the upper surface of the bottom plate (1) are fixed with a support plate (3), and two No. 2 electric telescopic rods (6) and No. 3 electric telescopic rods (9) are fixed on the two support plates (3), one end of the No. 2 electric telescopic rod (6) is fixed with a mounting ring, one end of the No. 3 electric telescopic rod (9) is fixed with a plug column (10), a No. 1 motor (7) is fixed on the mounting ring, and the output end of the No. 1 motor (7) is fixed with a cross-shaped plug rod (8), the cross-shaped plug rod (8) and the plug column (10) are both in penetrating connection with the support plate (3), one end of the cross-shaped plug rod (8) and the plug column (10) is connected with a winding roller (11), a No. 1 lead screw (12) is movably embedded in the winding roller (11), a circular groove is formed on one side of the winding roller (11), a twisting disc (13) is arranged in the circular groove, and one end of the No. 1 lead screw (12) is fixedly connected with the twisting disc (13), a pressing block (14) is threadedly connected on the No. 1 lead screw (12), and the pressing block (14) is in sliding connection with the winding roller (11), No. 4 electric telescopic rods (15) are fixed on the front and rear sides of the support plate (3), and a top plate (16) is fixed on one end of the No. 4 electric telescopic rods (15), a connecting ring (17) is fixed on the lower end of the top plate (16), a limiting roller (18) is movably connected in the connecting ring (17), a No. 2 lead screw (19) is rotatably penetrated on one side of the top plate (16), a No. 2 motor (20) is fixed on one end of the top plate (16), the output end of the No. 2 motor (20) is fixedly connected with the No. 2 lead screw (19), a moving piece (21) is threadedly connected on the surface of the No. 2 lead screw (19), the moving piece (21) is in sliding connection with the top plate (16), a perforated block (22) is arranged on the lower end of the moving piece (21), pressure sensors (24) are fixed on the left and right ends of the sliding groove of the top plate (16), and a controller (25) is fixed on the surface of one of the support plates (3).

2. A steel strand winding device according to claim 1, characterized in that: The lower surface of the bottom plate (1) is fixedly provided with universal wheels (2) at four corners.

3. A steel strand winding device as claimed in claim 1, characterized in that: The surface of the bottom plate (1) is fixedly connected with a No. 1 electric telescopic rod (4), and one end of the No. 1 electric telescopic rod (4) is fixedly connected with a lifting arc plate (5).

4. A steel strand winding device according to claim 1, characterized in that: The pressing surface of the pressing block (14) is provided with anti-skid texture.

5. A steel strand winding device as claimed in claim 1, characterized in that: The surface of the perforated block (22) is fixedly connected with a threaded sleeve ring (23), and the threaded sleeve ring (23) is in threaded connection with the moving piece (21).