Two-half-furnace communicated activation furnace
By designing a two-half-furnace interconnected activation furnace, and utilizing the inner layer, insulation layer, and metal mesh heating structure, the secondary utilization of heat and the improvement of safety are achieved. This solves the problem of excessively high temperature on the outer wall of the furnace, and improves energy utilization and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-03-06
AI Technical Summary
The existing activation furnace has an excessively high external wall temperature during use, which can easily cause burns to workers, and the heat is not effectively utilized.
The design incorporates a two-half-furnace interconnected activation furnace, employing an inner layer, insulation layer, and shell structure. It combines metal mesh and resistance wire heating with insulation cotton rings and ceramic insulating bases to achieve secondary utilization of heat and enhance safety.
It improves energy efficiency, enhances the safety of the furnace body, avoids the risk of burns, and effectively utilizes heat.
Smart Images

Figure CN223973875U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of activated carbon and activated coke preparation technology, and in particular to a two-half furnace interconnected activation furnace. Background Technology
[0002] Activated carbon is a specially treated type of carbon. Organic raw materials such as fruit shells, coal boxes, and wood are heated in the absence of air to reduce non-carbon components. This process is called carbonization. Then, it reacts with gas, and the surface is eroded, producing a structure with well-developed micropores. This process is called activation. Because the activation process is a microscopic process, that is, the surface erosion of a large number of molecular carbides is point erosion, which results in the surface of activated carbon having countless tiny pores. As we all know, the activation furnace plays an indispensable role in the production process of activated carbon.
[0003] A prior art search revealed an activation furnace for activated carbon (application number CN201910248580.9), comprising a first half-furnace and a second half-furnace with the same structure. The first half-furnace includes a furnace body and a furnace core disposed inside the furnace body. The furnace body is a closed cavity with a feeding port at the top and a discharge port at the bottom. A reprocessing chamber is disposed below the discharge port and connected to the bottom of the furnace body. Several ventilation pipes for introducing oxygen-containing mixed gas are disposed on the side wall of the reprocessing chamber. The furnace body, from top to bottom, consists of a feeding section, a preheating section, a reaction section, a cooling section, a rapid cooling section, and a discharge section. This invention also includes a rapid cooling section to form a cooling gradient and avoid sudden cooling. The reprocessing chamber and ventilation pipes for introducing oxygen-containing mixed gas are disposed below the discharge port to further oxidize the activated material, thereby increasing the strength and porosity of the material. However, the temperature of the outer wall of the furnace is too high when the device is in use, which can easily cause burns to the staff. At the same time, the heat generated in the furnace body is reused, so improvements are needed. Utility Model Content
[0004] The purpose of this invention is to provide a two-half-furnace interconnected activation furnace, which can reuse the heat generated by the furnace body and improve the safety of the furnace body during operation.
[0005] To achieve the above objectives, a two-half-furnace interconnected activation furnace is provided, comprising a furnace body, wherein there are two furnace bodies and a connecting pipe is fixedly connected between them, and a smoke pipe is fixedly connected to the connecting pipe. The furnace body is provided with a preheating section, a reaction section, a cooling section, a discharge section and a re-reaction section.
[0006] The furnace body is divided into an inner layer, an insulation layer, and a shell from the inside out. The inner layer, located outside the reaction section, is equipped with pipes. An insulation cotton ring is provided at the furnace opening. A material distribution plate is fixedly connected to the furnace body inside the insulation cotton ring. The material distribution plate has discharge holes around its perimeter. A sealing cover is provided at the top of the furnace body, and a ceramic insulating base, an external heat temperature monitoring hole, and a wiring terminal are fixedly connected to its outer side.
[0007] According to the two-half-furnace interconnected activation furnace, the rear side of the furnace body is provided with a water inlet and a water outlet, both of which are connected to a pipeline located on the periphery of the preheating section and the reaction section.
[0008] According to the two-half-furnace interconnected activation furnace, the reaction section is composed of a metal mesh and resistance wire.
[0009] According to the two-half-furnace interconnected activation furnace, the inner layer is a refractory layer and is made of lightweight refractory bricks.
[0010] According to the aforementioned two-half-furnace interconnected activation furnace, the insulation layer is a heat-insulating material and is made of ceramic fiber cotton.
[0011] According to the aforementioned two-half-furnace interconnected activation furnace, the shell is made of sheet metal.
[0012] According to the two-half-furnace interconnected activation furnace, the cooling section is located above the discharge section, and the re-reaction section is located at the bottom of the furnace body.
[0013] According to the two-half-furnace interconnected activation furnace, the bottom of the furnace body is fixedly connected with support legs.
[0014] This utility model has the following beneficial effects:
[0015] 1. Compared with existing technologies, by incorporating insulation cotton rings, pipes, metal mesh, resistance wires, and insulation layers inside the furnace, heating is achieved in the reaction section under the action of the metal mesh and resistance wires, which also heats the water in the pipes. This further preheats the preheating section 4, improving energy utilization. During the reaction process, the insulation layer ensures a more complete reaction.
[0016] 2. Compared with existing technologies, by providing a ceramic insulation seat and an external heat temperature monitoring hole on the outer wall of the furnace body, the overall safety of the furnace reaction can be further improved. Attached Figure Description
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0018] Figure 1 This is a structural diagram of the two-half-furnace interconnected activation furnace of this utility model;
[0019] Figure 2This is a cross-sectional view of the two-half furnace interconnected activation furnace of this utility model;
[0020] Figure 3 This is a structural diagram of the reaction section of the two-half-furnace interconnected activation furnace of this utility model;
[0021] Figure 4 This is a structural diagram of the material distribution plate of the two-half-furnace interconnected activation furnace of this utility model.
[0022] Legend:
[0023] 1. Furnace body; 2. Connecting pipe; 21. Smoke pipe; 3. Sealing cover; 4. Preheating section; 5. Reaction section; 51. Metal mesh; 52. Resistance wire; 6. Cooling section; 7. Discharge section; 8. Re-reaction section; 9. Inner layer; 10. Pipe; 11. Distributor plate; 111. Discharge hole; 12. Insulation cotton ring; 13. Insulation layer; 14. Ceramic insulation base; 15. Wiring terminal; 16. External heat monitoring hole; 17. Support leg. Detailed Implementation
[0024] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0025] Reference Figure 1-4 This utility model embodiment is a two-half-furnace interconnected activation furnace, which includes a furnace body 1. There are two furnace bodies 1, which are fixedly connected by a connecting pipe 2. The two furnace bodies 1 are controlled independently and can be operated simultaneously with controllable temperature. The connecting pipe 2 connects the preheating section 4 between the two furnace bodies 1. Under the action of the connecting pipe 2, the temperature of the preheating section 4 of the two furnace bodies 1 can be increased, which facilitates further heating of the reactants in the metal mesh 51 and resistance wire 52. The shell material and process are sheet metal processing. The bottom of the furnace body 1 is fixedly connected to three support legs 17, which are evenly distributed. A smoke pipe 21 is fixedly connected to the connecting pipe 2. The furnace body 1 is provided with a preheating section 4, a reaction section 5, a cooling section 6, a discharge section 7, and a re-reaction section 8. The cooling section 6 is located above the discharge section 7, and the re-reaction section 8 is located at the bottom of the furnace body 1. The cooling section 6, the discharge section 7, and the re-reaction section 8 are the same as those in the prior art, so they will not be described again in this patent.
[0026] The reaction section 5 is composed of a metal mesh 51 and a resistance wire 52. The furnace body 1 is divided into an inner layer 9, an insulation layer 13 and a shell from the inside out. The inner layer 9 is a refractory layer and is made of lightweight refractory bricks. The insulation layer 13 is a heat insulation material and is made of ceramic fiber cotton. Under the action of the insulation layer 13, heat loss is avoided and the reaction is more complete. A pipe 10 is provided in the inner layer 9 located outside the reaction section 5. A water inlet and a water outlet are provided on the rear side of the furnace body 1. Both the water inlet and the water outlet are connected to the pipe 10. The pipe 10 is arranged in a spiral coil. The pipe 10 is located on the outer periphery of the preheating section 4 and the reaction section 5. When the furnace body 1 is working, the water outlet is blocked and water is injected into the water inlet. The water inlet is an open design.
[0027] A heat-insulating cotton ring 12 is provided at the furnace opening of the furnace body 1. A material distribution plate 11 is fixedly connected to the furnace body 1 inside the heat-insulating cotton ring 12. The material distribution plate 11 has feeding holes 111 around its perimeter. Under the action of the material distribution plate 11 and the feeding holes 111, the material is brought close to the inner wall of the furnace body 1 during the falling process, so that the reaction is more complete. A sealing cover 3 is provided at the upper end of the furnace body 1, and a ceramic insulating base 14, an external heat temperature monitoring hole 16 and a wiring terminal 15 are fixedly connected to the outside. The resistance wire 52 is heated by connecting an external power source through the wiring terminal 15. The external heat temperature monitoring hole 16 can monitor the temperature of the outer wall of the furnace body 1 in real time.
[0028] Working principle: During use, the metal mesh 51 and resistance wire 52 in the reaction section 5 are heated, and the water in the pipe 10 is also heated, thereby further preheating the preheating section 4 and improving energy utilization. During the reaction, the heat insulation layer 13 makes the reaction more complete, and the furnace body 1 is equipped with a ceramic insulation seat 14 and an external heat temperature monitoring hole 16 to further improve the overall safety of the reaction in the furnace body 1.
[0029] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A two half furnace interlinked activation furnace characterized in that, Including furnace body (1), two, and between fixedly connected with the communicating pipe (2), the communicating pipe (2) is fixedly connected with the flue (21), the furnace body (1) is equipped with preheating section (4), reaction section (5), cooling section (6), discharge section (7) and re-reaction section (8); The furnace body (1) is divided into inner layer (9), insulation layer (13) and shell from inside to outside, the inner layer (9) outside the reaction section (5) is equipped with pipeline (10), the furnace body (1) mouth is equipped with insulation cotton ring (12), the furnace body (1) inside the insulation cotton ring (12) is fixedly connected with the distribution plate (11), the distribution plate (11) is equipped with the discharge hole (111) around, the furnace body (1) upper end is equipped with sealing cover (3), and the outside is fixedly connected with ceramic insulation seat (14), outer hot temperature monitoring hole (16) and terminal (15).
2. The two half furnace communicating activation furnace according to claim 1, characterized in that, The rear side of the furnace body (1) is provided with a water inlet and a water outlet, and the water inlet and the water outlet are connected with the pipeline (10), and the pipeline (10) is located outside the preheating section (4) and the reaction section (5).
3. The two half furnace communicating activation furnace according to claim 2, characterized in that, The reaction section (5) includes metal mesh (51) and resistance wire (52).
4. The two half furnace communicating activation furnace according to claim 3, characterized in that, The inner layer (9) is a refractory layer made of lightweight refractory bricks.
5. The two half furnace communicating activation furnace according to claim 4, characterized in that, The insulation layer (13) is a thermal insulation material made of ceramic fiber cotton.
6. The two half furnace communicating activation furnace according to claim 5, characterized in that, The shell is made of sheet metal.
7. The two half furnace communicating activation furnace according to claim 6, characterized in that, The cooling section (6) is located on the upper side of the discharge section (7), and the re-reaction section (8) is located at the bottom of the furnace body (1).
8. The two half furnace communicating activation furnace according to claim 7, characterized in that, The bottom of the furnace body (1) is fixedly connected with the supporting leg (17).
Citation Information
Patent Citations
Activation system for activated coke or activated carbon
CN109809406A