Soap preparation heating mechanism
By designing a heating mechanism for soap making, the heating unit is suspended by a boom and combined with the movement of a pusher plate and a receiving tray, achieving precise pouring of soap solution. This solves the problem of controlling the landing point during the transfer of high-temperature soap solution, and improves production efficiency and ease of operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-03-06
AI Technical Summary
The existing high-temperature soap solution is difficult to control precisely during the transfer process, resulting in a dirty and messy work surface that requires frequent cleaning, thus affecting production efficiency.
A soap-making heating mechanism was designed, including a support unit, a heating unit, a storage unit, and a receiving tray. The heating unit is suspended by a rod and can be flipped. Combined with the movement of the push plate and the receiving tray, the precise pouring and positioning of the soap liquid can be achieved.
It simplifies the soap pouring process, avoids work surface contamination, improves production efficiency and ease of operation, and is suitable for use by people with mobility impairments.
Smart Images

Figure CN223974058U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of soap production, and in particular to a soap preparation heating mechanism. Background Technology
[0002] Handmade soaps are made using the cold process, which involves mixing natural plant oils with sodium hydroxide solution at low temperatures. After manually stirring to trigger the saponification reaction, the mixture is poured into molds to solidify and then left to air dry for 4-6 weeks. During the process, plant glycerin is retained, and essential oils, herbs, or natural pigments are often added to avoid synthetic surfactants. The finished product has gentle and skin-friendly properties, aligning with the trend of environmentally friendly consumption.
[0003] In traditional industrial soap production, efficiency bottlenecks still exist in the soap base heating and molding processes. Specifically, during the melting stage, the soap block needs to maintain a constant temperature for a long time and be continuously stirred manually or mechanically to prevent local overheating or soap liquid separation. This process not only consumes a lot of energy but also has strict requirements for stirring speed and uniformity. Operators need to monitor and adjust for a long time, resulting in high labor intensity. In the high-temperature soap liquid transfer stage, the viscous liquid soap tends to adhere to the inner wall of the container, making it difficult to accurately control the flow rate and landing point when pouring. Problems such as mold filling deviation and splashing residue often occur, requiring frequent cleaning of equipment and work surfaces, further extending the production cycle. Utility Model Content
[0004] Therefore, the technical problem to be solved by this utility model is that: in the process of transferring existing high-temperature soap liquid, it is difficult to accurately control the landing point when pouring the soap liquid, which easily causes the work surface to be dirty and requires frequent cleaning.
[0005] The above-mentioned technical problems are solved by the following technical solution: This utility model proposes a soap making heating mechanism, which includes a support unit, including a fixed frame, a hanging rod disposed at the top of the fixed frame, a handle movably connected to the hanging rod, and a push plate movable at the bottom of the fixed frame;
[0006] A heating unit is suspended inside the mounting frame by the suspension rod and connected to the handle;
[0007] A storage unit, which is connected to the heating unit and placed on the heating surface of the heating unit;
[0008] A receiving tray is mounted on the surface of the push plate and can move along the push plate.
[0009] In a preferred embodiment of the soap-making heating mechanism of this utility model: the number of the hanging rods is two sets, which are symmetrically installed on the inner side of the top of the fixed frame;
[0010] The outer wall of the heating unit protrudes from its heating surface and is provided with multiple sets of fixing plates, wherein two sets of fixing plates are respectively located in cooperation with two sets of hanging rods;
[0011] The fixing plate can be rotated at a certain angle relative to the suspension rod.
[0012] In a preferred embodiment of the soap-making heating mechanism of this utility model: the handle is detachably connected to one of the fixed plates, and the heating unit can be deflected to a certain angle by moving the handle.
[0013] In a preferred embodiment of the soap-making heating mechanism of this utility model: the storage unit includes an iron pot and a lid that cooperates with the iron pot, the lid being fastened to the top opening of the iron pot;
[0014] The iron pot includes a connecting block disposed on its side wall;
[0015] The heating unit also includes an arc-shaped plate adapted to the connecting block, and the arc-shaped plate is connected to one of the sets of fixing plates.
[0016] In a preferred embodiment of the soap-making heating mechanism of this utility model: the heating unit is detachably connected to the iron pot, and a connector is provided at the connection between the heating unit and the iron pot;
[0017] The connector includes a locating pin disposed between the connecting block and the arc-shaped plate, and a screw threaded through the connecting block and the arc-shaped plate and threadedly engaged with the locating pin.
[0018] In a preferred embodiment of the soap-making heating mechanism of this utility model: the pot lid includes a stirring element for heating and mixing the soap solution, the stirring element extending into the interior of the iron pot.
[0019] In a preferred embodiment of the soap-making heating mechanism of this utility model: a groove is provided on the bottom surface of the fixing frame;
[0020] The bottom of the push plate is provided with a groove that matches the slide groove;
[0021] The pusher plate can reciprocate along the length of the groove.
[0022] In a preferred embodiment of the soap-making heating mechanism of this utility model: a circular slide rail is provided on the surface of the push plate;
[0023] The bottom of the receiving tray is provided with an annular groove that is compatible with the slide rail;
[0024] The receiving tray can rotate along the axis of the slide rail.
[0025] In a preferred embodiment of the soap-making heating mechanism of this utility model: the receiving tray has placement slots of different sizes inside, and a mold box that matches the placement slot is installed inside the placement slot.
[0026] The beneficial effects of this utility model are as follows: the storage unit is suspended by a hanging rod, and after the heating process is completed, the soap liquid can be poured out by flipping the storage unit, making the soap liquid pouring operation more convenient; at the same time, the position of the receiving tray can be flexibly adjusted to ensure that the soap liquid falls accurately into the receiving tray, thereby effectively preventing the soap liquid from staining the worktable. Attached Figure Description
[0027] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings of the embodiments of this utility model will be briefly described below. Obviously, the drawings described below only relate to some embodiments of this utility model and are not intended to limit the scope of this utility model. Wherein:
[0028] Figure 1 A three-dimensional structural schematic diagram of the heating mechanism is shown;
[0029] Figure 2 It shows Figure 1 A magnified view of part A;
[0030] Figure 3 A half-sectional view of the heating mechanism is shown;
[0031] Figure 4 It shows Figure 3 Enlarged view of the structure at point B;
[0032] Figure 5 A schematic diagram of the location structure of the chute is shown. Detailed Implementation
[0033] To enable those skilled in the art to better understand this utility model, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.
[0034] The terminology used in this invention refers to those general terms currently widely used in the art in consideration of the functionality of this invention; however, these terms may vary according to the intent, precedent, or new technology of those skilled in the art. Furthermore, specific terms may be chosen by the applicant, and in such cases, their detailed meanings will be described in the detailed description of this invention. Therefore, the terminology used in this specification should not be construed as simple names, but rather based on the meaning of the terms and the overall description of this invention.
[0035] Reference Figure 1 This embodiment provides a soap-making heating mechanism, including a fixed frame 11 of the support unit 1, which is a frame structure with a vertically extending hanging rod 12 fixed at its top; a handle 13 that can rotate around a shaft hole opened inside the hanging rod 12, making it easy for the operator to hold and adjust the angle; a horizontally sliding push plate 14 is provided at the bottom of the fixed frame 11, and a guide groove or slide rail is provided on the surface of the fixed frame 11 to support and guide the movement of the receiving tray 4; the horizontal position of the receiving tray 4 can be flexibly adjusted by the horizontal sliding of the push plate 14 to adapt to different working conditions.
[0036] Furthermore, the heating unit 3 is suspended and fixed to the inside of the fixing frame 11 by the hanging rod 12, and its side wall is connected to the handle 13 by a connecting rod or flexible transmission component; when the operator rotates the handle 13, the heating unit 3 can adjust its tilt direction synchronously with the rotation angle of the handle 13; the bottom of the heating unit 3 is a planar heating structure, and the surface is covered with high temperature resistant material, which can directly contact the storage unit 2 for uniform heating.
[0037] It should be noted that the storage unit 2 is a box-shaped container, and its bottom is detachably fixed to the heating surface of the heating unit 3 by means of buckles or magnetic attraction; the side wall of the storage unit 2 is provided with a duckbill-shaped vent hole to balance the internal pressure during the heating process, and also to facilitate the pouring out of the soap liquid through the vent hole; after the heating unit 3 is tilted after heating is completed, the storage unit 2 adjusts its position synchronously with it, so that the soap liquid inside the storage unit 2 can be discharged.
[0038] Preferably, the bottom of the receiving tray 4 is provided with a raised ring structure, which can better fix the position between the receiving tray 4 and the push plate 14; the moving path of the receiving tray 4 is designed in coordination with the tilting direction of the heating unit 3, so that when the heating unit 3 tilts to discharge material, the operator can push the receiving tray 4 to accurately receive the material; the edge of the receiving tray 4 protrudes from its central plane, which can effectively prevent the soap liquid from overflowing when it is poured, and further improve the stability of material collection.
[0039] During use, the operator must place the soap base orderly inside the storage unit 2. After placement, the heating unit 3 is activated to heat the soap base. When the soap base reaches the predetermined heating state, i.e., the heating process is complete, the operator must hold the handle 13 and use it as a force point to drive the storage unit 2 to tilt. During the tilting and pouring of the soap base, the operator must simultaneously control the moving push plate 14. Through precise control of the moving push plate 14, the position of the receiving tray 4 is flexibly adjusted to ensure it is in the optimal receiving position. After the relative position between the storage unit 2 and the receiving tray 4 is adjusted to the required state, the operator further increases the tilt angle of the handle 13, thereby causing the soap base to complete the pouring action in a stable and smooth flow, ultimately allowing the soap liquid to flow accurately into the interior of the receiving tray 4.
[0040] refer to Figure 1 and Figure 5 As an optional embodiment, the number of hanging rods 12 is two sets, which are symmetrically installed on the inner side of the top of the fixing frame 11; the outer wall of the heating unit 3 protrudes from its heating surface and is provided with multiple sets of fixing plates 31, wherein the two sets of fixing plates 31 are respectively located on the two sets of hanging rods 12 and cooperate with each other; the fixing plates 31 can be flipped at a certain angle relative to the hanging rods 12.
[0041] In this embodiment, there are two sets of hangers 12, which are symmetrically arranged on the inner side of the top of the fixed frame 11. Bearings are installed inside the hangers 12, and the rod of the fixed plate 31 passes through the bearing and extends to its outer side. The fixed plate 31 can rotate inside the two sets of hangers 12 through the cooperation between the hangers 12 and the fixed plate 31.
[0042] It should be noted that two sets of hanging rods 12 are used to fix the positions of the heating unit 3 on both sides, thereby ensuring the stability of the device structure. This makes the operation simpler and more convenient when flipping the heating unit 3. It can simplify the operation of pouring soap liquid and make it easier for people with mobility impairments to perform the task.
[0043] refer to Figure 1 In some embodiments, the handle 13 is detachably connected to one of the sets of fixing plates 31, and the heating unit 3 can be deflected to a certain angle by moving the handle 13.
[0044] In this embodiment, in order to further prevent workers from touching the heating unit 3, a handle is connected to the outside of the heating unit 3. The heating unit 3 is rotated by the handle 13, making the operation safer and more convenient.
[0045] It should be noted that the handle 13 extends outward along the cross-section of the heating unit 3. During operation, it is safer to operate the heating unit 3 by gripping the handle 13 and turning it over.
[0046] refer to Figures 1-3 As an optional embodiment, the storage unit 2 includes an iron pot 21 and a lid 22 that cooperates with the iron pot 21. The lid 22 is fastened to the top opening of the iron pot 21. The iron pot 21 includes a connecting block 211 disposed on its side wall. The heating unit 3 also includes an arc-shaped plate 32 that is adapted to the connecting block 211, and the arc-shaped plate 32 is connected to one of the fixed plates 31.
[0047] In this embodiment, the iron pot 21 is a box-shaped structure with an open top. A pouring port protruding from the side wall is provided at the top side wall. When pouring soap solution, the soap solution can flow out through the pouring port, effectively avoiding the problem of excessive soap solution flow being difficult to control and contaminating the outer wall of the iron pot 21.
[0048] It should be noted that the lid 22 is fastened to the top of the iron pot 21. The part of the lid 22 that contacts the iron pot 21 has a protrusion that extends a certain distance into the iron pot 21 to ensure that the lid 22 will not fall off the top of the iron pot 21 during tilting.
[0049] Furthermore, a stirring element 221 is installed inside the pot lid 22. The stirring element 221 consists of a motor and a stirring rod. The motor is located on the upper surface of the pot lid 22, while the stirring rod extends into the pot 21. Starting the motor and driving the stirring rod to rotate can complete the stirring and mixing of the soap liquid during the soap base heating process.
[0050] It should be noted that an arc-shaped plate is provided on one side of the fixing plate 31, and the arc-shaped plate 32 is welded and fixed to the fixing plate 31; while the outer wall of the iron pot 21 is bolted with a connecting block 211, which is compatible with the arc-shaped plate 32; during the installation process, the connecting block 211 is located in the middle of the arc-shaped plate 32, and the arc-shaped plate 32 is close to the outer wall of the iron pot 21, and then the iron pot 21 and the heating unit 3 can be connected by using a positioning pin through the connecting block 211 and the arc-shaped plate 32.
[0051] refer to Figure 1 and Figure 2 As an optional embodiment, it includes a detachable connection between the heating unit 3 and the iron pot 21, and a connector 6 is provided at the connection between the heating unit 3 and the iron pot 21; the connector 6 includes a positioning pin 62 disposed between the connecting block 211 and the arc plate 32, and a screw 61 that passes through the connecting block 211 and the arc plate 32 and is threadedly engaged with the positioning pin 62.
[0052] In this embodiment, in order to further ensure the fixed position between the heating unit 3 and the iron pot 21, the heating unit 3 and the iron pot 21 are fixed by bolt connection.
[0053] It should be noted that the positioning pins 62 are welded and fixed to the arc plate 32, and there are two sets of positioning pins 62. The two sets of positioning pins 62 are symmetrically arranged on the side wall of the arc plate 32. During the installation process, the two sets of positioning pins 62 clamp the connecting block 211 in the center position, and then the screw 61 passes through the positioning pins 62 and the connecting block 211 to connect the positioning pins 62 and the connecting block 211, thereby fixing the iron pot 21 on the surface of the heating unit 3.
[0054] refer to Figures 3-5 In one embodiment provided in this application, a groove 111 is provided on the bottom surface of the fixing frame 11; a groove matching the groove 111 is provided on the bottom of the push plate 14; the push plate 14 can reciprocate along the length direction of the groove 111.
[0055] In this embodiment, a sliding groove 111 is provided at the bottom of the fixed frame 11, and a push plate 14 is provided at the bottom of the fixed frame 11. A slider is provided at the bottom of the push plate 14, and the slider is adapted to the sliding groove 111 so that the push plate 14 can move along a specific movement trajectory of the sliding groove 111. During the movement, pulling the push plate 14 can adjust the position of the receiving tray.
[0056] Furthermore, the surface of the push plate 14 is provided with a circular slide rail 142; the bottom of the receiving tray 4 is provided with an annular groove that matches the slide rail 142; the receiving tray 4 can rotate along the axis of the slide rail 142.
[0057] It should be noted that the surface of the push plate 14 is provided with an annular slide rail 142, and the slide rail 142 is adapted to the annular groove opened at the bottom of the receiving tray 4, so that the receiving tray 4 can be fixed in an appropriate position; at the same time, after the receiving tray 4 is installed, the receiving tray 4 can rotate along the axis of the slide rail 142 to further adjust the receiving position.
[0058] Furthermore, the receiving tray 4 has placement slots of different sizes inside, and mold boxes 5 that are adapted to these slots are installed inside the placement slots.
[0059] In this embodiment, the size of the placement groove is adapted to the corresponding mold box 5. When pouring soap liquid, since the mold boxes 5 are of different sizes, it is necessary to adjust the position of the soap liquid to be poured by moving the push plate 14 so that the soap liquid can accurately enter the corresponding mold box 5.
[0060] Finally, it should be noted that the methods and devices described in detail above are merely embodiments, and those skilled in the art can modify these embodiments in different ways as long as they do not depart from the scope of this utility model.
[0061] Importantly, the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A soap preparation heating mechanism, characterized by: The utility model relates to a soap preparation heating mechanism, including, Support unit (1), including fixed frame (11), set up in the top position of fixed frame (11) boom (12), with boom (12) active connection handle (13) and located the bottom movable push plate (14) of fixed frame (11); Heating unit (3), which is suspended inside the fixed frame (11) by the boom (12), and is connected with the handle (13); Storage unit (2) is connected between the heating unit (3), and is placed on the heating surface of the heating unit (3); The receiving tray (4) is installed on the surface of the push plate (14) and can move along the push plate (14).
2. The soap preparation heating mechanism according to claim 1, wherein: The number of boom (12) is two groups, and it is installed in the inside of the top of fixed frame (11) in a symmetrical manner; The outer wall of the heating unit (3) protrudes from the heating surface and is provided with a plurality of fixed plates (31), wherein two groups of fixed plates (31) are located at the two groups of booms (12) respectively; The fixed plate (31) can be turned over by a certain angle relative to the boom (12).
3. The soap preparation heating mechanism according to claim 2, wherein: The handle (13) is connected with one of the fixed plates (31) in a detachable manner, and the angle of the heating unit (3) can be deflected by pulling the handle (13).
4. The soap preparation heating mechanism according to claim 2 or 3, wherein: The storage unit (2) includes an iron pot (21) and a pot cover (22) matched with the iron pot (21), and the pot cover (22) is buckled on the top opening of the iron pot (21); The iron pot (21) includes a connecting block (211) arranged on the side wall thereof; The heating unit (3) further includes an arc-shaped plate (32) matched with the connecting block (211), and the arc-shaped plate (32) is connected with one of the fixed plates (31).
5. The soap preparation heating mechanism according to claim 4, wherein: The heating unit (3) is detachably connected with the iron pot (21), and the connecting part (6) is arranged at the connection position of the heating unit (3) and the iron pot (21); The connecting part (6) includes a positioning pin (62) arranged between the connecting block (211) and the arc-shaped plate (32), and a screw rod (61) threaded with the positioning pin (62) and penetrating through the connecting block (211) and the arc-shaped plate (32).
6. The soap preparation heating mechanism according to claim 5, wherein: The pot cover (22) includes a stirring part (221) for mixing the soap solution heated, and the stirring part (221) extends into the iron pot (21).
7. The soap preparation heating mechanism according to any one of claims 1-3 or 5-6, wherein: The bottom surface of the fixed frame (11) is provided with a sliding groove (111). The bottom of the push plate (14) is provided with a sliding groove (111) matched with the sliding groove; The push plate (14) can reciprocate along the length direction of the sliding groove (111).
8. The soap preparation heating mechanism according to claim 7, characterized in that: The surface of the push plate (14) is provided with a circular sliding rail (142); The bottom of the receiving disc (4) is provided with an annular groove matched with the sliding rail (142); The receiving disc (4) can rotate along the axis of the sliding rail (142).
9. The soap preparation heating mechanism according to claim 8, characterized in that: The inside of the receiving disc (4) is provided with placing grooves with different sizes, and the inside of the placing grooves is provided with a mold box (5) matched with the placing grooves.