Continuous glass fiber felt opening device

Abstract

The utility model discloses a continuous glass fiber felt opening device which comprises symmetrically-arranged installation bases, a first rolling shaft and a second rolling shaft are arranged between the two installation bases, a plurality of first idler wheels are installed on the first rolling shaft, a plurality of second idler wheels are installed on the second rolling shaft, and the first idler wheels and the second idler wheels are arranged on the installation bases. The first rolling shaft and the second rolling shaft are arranged in parallel, the first rolling wheel and the second rolling wheel are installed in a spaced mode, and the distance between the axis of the first rolling shaft and the axis of the second rolling shaft is equal to the sum of the radius of the first rolling wheel and the radius of the second rolling wheel. According to the opening device, under the action of extrusion force of the first roller and the second roller, the original flat and compact continuous glass fiber felt becomes fluffy, and the opening device is simple in structure, low in manufacturing cost and high in efficiency.

Description

Technical Field

[0001] This utility model relates to the field of R-PUF foam board production, and in particular to a continuous fiberglass mat opening device. Background Technology

[0002] In continuous production lines for R-PUF foam boards, the bulkiness of glass fiber significantly impacts the impregnation of polyurethane raw materials. Higher glass fiber bulkiness facilitates full impregnation, resulting in better physical properties of the foam and ultimately, better glass fiber distribution and performance in the R-PUF product. Currently, suppliers produce glass fiber with poor bulkiness, severely affecting raw material permeability during R-PUF production and leading to substandard final product performance. Existing opening devices typically use punching rollers, but the traditional punching roller structure disrupts the uniformity of glass fiber distribution on each layer and results in a microscopic mesh structure in the glass fiber mat after opening, negatively affecting product performance. Therefore, a new technical solution is urgently needed to address these issues. Summary of the Invention

[0003] The main technical problem solved by this utility model is a continuous fiberglass mat opening device that can fully open the fiberglass mat without damaging it.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a continuous fiberglass mat opening device, including symmetrically arranged mounting bases, a first roller and a second roller between the two mounting bases, a plurality of first rollers mounted on the first rollers, a plurality of second rollers mounted on the second rollers, the first rollers and the second rollers being arranged in parallel, the first rollers and the second rollers being installed at intervals, and the distance between the axes of the first rollers and the second rollers being equal to the sum of the radii of the first rollers and the second rollers.

[0005] Furthermore, the first roller is arranged at equal intervals on the first roller shaft, and the second roller is arranged at equal intervals on the second roller shaft.

[0006] Furthermore, the distance between the two adjacent sides of the first roller and the second roller is greater than or equal to the thickness of the fiberglass felt.

[0007] Furthermore, there are nine first rollers and eight second rollers, with the second rollers installed between two adjacent first rollers.

[0008] Furthermore, a spacing adjustment component is provided on the mounting base, and the second roller is fixed on the spacing adjustment component, and the distance between the first roller and the second roller is adjusted by the spacing adjustment component.

[0009] Furthermore, the spacing adjustment assembly includes a spacing adjustment plate, a spacing adjustment bolt between the mounting base and the spacing adjustment plate, and the second roller is fixed on the spacing adjustment plate.

[0010] Furthermore, the mounting base includes a first base plate and a second base plate perpendicular to the first base plate. The second base plate has a mounting groove on the side away from the other mounting base, and the spacing adjustment plate is disposed in the mounting groove.

[0011] Furthermore, the spacing adjustment plate includes a first adjustment plate and a second adjustment plate perpendicular to one end of the first adjustment plate. The second roller passes through the second base plate and is connected to the second adjustment plate. The spacing adjustment bolt passes through the first adjustment plate and is connected to the first base plate.

[0012] Furthermore, the spacing adjustment bolt includes a bolt that passes through the first adjustment plate and is fixed on the first base plate, and a limiting nut disposed between the first adjustment plate and the first base plate.

[0013] Furthermore, both the first roller and the second roller are fixed on the mounting base, and a bearing is provided between the first roller and the first roller, and a bearing is provided between the second roller and the second roller.

[0014] The continuous fiberglass mat opening device proposed in this utility model can open up the fiberglass mat, improve the fluffiness of the fiberglass mat, and will not damage the structure of the fiberglass mat. At the same time, the fiberglass mat opening device has a simple structure, low cost and high efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a structural schematic diagram of the fiberglass felt processing of this utility model;

[0017] Figure 3 yes Figure 1 Enlarged view of point A;

[0018] The components in the attached diagram are labeled as follows:

[0019] 1. Mounting base; 11. First base plate; 12. Second base plate; 2. First roller; 3. Second roller; 4. First roller; 5. Second roller; 6. Spacing adjustment assembly; 61. Spacing adjustment plate; 62. Spacing adjustment bolt; 7. Fiberglass felt. Detailed Implementation

[0020] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this invention. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0021] Please refer to Figures 1-3 This utility model includes:

[0022] A continuous fiberglass mat opening device includes symmetrically arranged mounting bases 1, with a first roller 2 and a second roller 3 between the two mounting bases 1. A plurality of first rollers 4 are mounted on the first roller 2, and a plurality of second rollers 5 are mounted on the second roller 3. The first roller 2 and the second roller 3 are arranged in parallel, and the first rollers 4 and the second rollers 5 are installed at intervals. The distance between the axes of the first roller 2 and the second roller 3 is equal to the sum of the radii of the first rollers 4 and the second rollers 5. In this embodiment, the mounting base 1 is fixed on the ground to make the fiberglass felt 7 more stable when it is loosened. The first roller 2 is installed directly above the second roller 3. The arrangement of multiple first rollers 4 and second rollers 5 can improve the loosening efficiency of the loosening device. In order to achieve the alternating installation of the first rollers 4 and the second rollers 5, the difference between the number of the first rollers 4 and the second rollers 5 is one. Whether the number of the first rollers 4 is one more than the number of the second rollers 5 or the number of the second rollers 5 is one more than the number of the first rollers 4, the purpose is to achieve the alternating installation of the first rollers 4 and the second rollers 5. By making the outer diameter circles of the first rollers 4 and the second rollers 5 tangent, the first rollers 4 and the second rollers 5 can compress the fiberglass felt 7, making the fiberglass felt 7 more fluffy. This avoids the problem that the gap between the outer diameter circles of the two rollers will result in unsatisfactory fluffiness or failure to provide the loosening effect after loosening, and the problem that partial overlap will generate a large shear force on the fiberglass, causing the fiberglass to slip down at the bent tip, resulting in unevenness of the entire plane.

[0023] Furthermore, the first rollers 4 are evenly spaced on the first roller 2, and the second rollers 5 are evenly spaced on the second roller 3. In this embodiment, the equal spacing of the first rollers 4 and the second rollers 5 ensures that the fluffiness of the loosened portion of the fiberglass felt 7 is consistent after it is loosened.

[0024] Furthermore, the distance between the two adjacent sides of the first roller 4 and the second roller 5 is greater than or equal to the thickness of the fiberglass felt 7. In this embodiment, the distance d between the sides of the first roller 4 and the second roller 5 is modified according to different thicknesses of the fiberglass felt 7. By interlacing and pressing the fiberglass felt 7, it macroscopically presents a wavy effect, increasing the overall thickness of the loosened portion and making the overall fluffiness higher.

[0025] Furthermore, there are nine first rollers 4 and eight second rollers 5, with the second rollers 5 installed between two adjacent first rollers 4.

[0026] Furthermore, a spacing adjustment component 6 is provided on the mounting base 1. The second roller 3 is fixed on the spacing adjustment component 6, and the distance between the first roller 2 and the second roller 3 is adjusted by the spacing adjustment component 6. In this embodiment, the mounting base 1 is provided with a waist hole (not shown in the figure). The connection end of the second roller 3 and the mounting base 1 can move within the waist hole of the mounting base 1 through the spacing adjustment device, so that the outer diameter circles of the first roller 4 and the second roller 5 are tangent, which also facilitates the installation of the fiberglass felt 7 during processing.

[0027] Furthermore, the spacing adjustment assembly 6 includes a spacing adjustment plate 61, a spacing adjustment bolt 62 between the mounting base 1 and the spacing adjustment plate, and the second roller 3 is fixed on the spacing adjustment plate 61. In this embodiment, adjusting the spacing adjustment bolt 62 causes the spacing adjustment plate 61 to move on the mounting base 1.

[0028] Furthermore, the mounting base 1 includes a first base plate 11 and a second base plate 12 perpendicular to the first base plate 11. The second base plate 12 has a mounting groove on the side away from the other mounting base 1, and the spacing adjustment plate 61 is disposed in the mounting groove. In this embodiment, the first roller 2, the second roller 3, and the spacing adjustment plate 61 are all installed in the mounting groove, and the spacing adjustment plate 61 moves within the mounting groove. The design of the mounting groove reduces the overall thickness while being more aesthetically pleasing.

[0029] Furthermore, the spacing adjustment plate 61 includes a first adjustment plate and a second adjustment plate perpendicular to one end of the first adjustment plate. The second roller 3 passes through the second base plate 12 and is connected to the second adjustment plate. The spacing adjustment bolt 62 passes through the first adjustment plate and is connected to the first base plate 11. In this embodiment, the spacing adjustment plate 61 is L-shaped. The L-shaped spacing adjustment plate 61 allows for easier height adjustment. The first adjustment plate is installed in the mounting groove, and the second mounting adjustment plate extends out of the mounting groove and is parallel to the second base plate 12. The spacing adjustment plate 61 can be moved by adjusting the second adjustment plate using the spacing adjustment bolt 62.

[0030] Furthermore, the spacing adjustment bolt 62 includes a bolt passing through the first adjustment plate and fixed on the first base plate 11, and a limiting nut disposed between the first adjustment plate and the first base plate 11. In this embodiment, each spacing adjustment plate 61 is provided with two spacing adjustment bolts 62, the first base plate 11 is provided with a threaded hole that mates with the bolt, the bolt is vertically fixed on the first base plate 11, and the limiting nut can limit and fix the position of the spacing adjustment plate 61.

[0031] Furthermore, both the first roller 2 and the second roller 3 are fixed to the mounting base 1. A bearing is provided between the first roller 4 and the first roller 2, and a bearing is provided between the second roller 5 and the second roller 3. In this embodiment, the first roller 2 and the second roller 3 are fixed to the mounting base 1 by threaded connection, and the first roller 4 and the second roller 5 can rotate on the first roller 2 and the second roller 3 respectively through the bearings. In another embodiment, bearings can also be installed between the first roller 2 and the second roller 3 and the mounting base 1, so that the first roller 2 and the second roller 3 can rotate on the mounting base 1. It can be understood that the processing of the fiberglass felt 7 can be completed even if the rollers and rollers do not rotate; the rotation of the rollers and rollers is to simplify the processing.

[0032] In summary, during the processing of fiberglass mat 7, the fiberglass mat 7 is placed between the first roller 4 and the second roller 5. The edges of the outer diameter circles of the first roller 4 and the second roller 5 are made tangent by adjusting the spacing adjustment plate 61 assembly, simultaneously clamping the fiberglass mat 7. At this point, a gap exists between the first roller 4 and the second roller 5. An external force causes the fiberglass mat 7 to move perpendicularly between the first roller 4 and the second roller 5. Under the extrusion pressure of the first roller 4 and the second roller 5, the fiberglass mat 7 is loosened, making the originally flat and dense continuous fiberglass mat 7 more fluffy. To prevent damage to the fiberglass mat 7 from the first roller 4 and the second roller 5, the first roller 4 and the second roller 5 are made of wear-resistant soft plastic. The overall structure, through the extrusion pressure of the rollers, improves the problem of poor raw material penetration caused by insufficient fluffiness of the continuous fiberglass mat 7, thereby enhancing the product performance level and manufacturing stability of the fiberglass mat 7.

[0033] In the description of this invention, it should be noted that the terms "upper," "lower," "left," "right," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use. These terms are used only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. The above descriptions are merely preferred embodiments of the invention and are not intended to limit the invention. For those skilled in the art, the invention can have various modifications and variations. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the invention should be included within the scope of protection of the invention.

[0034] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention's specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.

Claims

1. A continuous fiberglass mat opening device comprising two symmetrically arranged mounting bases (1), between which a first roller (2) and a second roller (3) are arranged, characterized in that, A plurality of first rollers (4) are mounted on the first roller shaft (2), and a plurality of second rollers (5) are mounted on the second roller shaft (3), the first roller shaft (2) and the second roller shaft (3) are arranged in parallel, the first rollers (4) and the second rollers (5) are arranged at intervals, and the distance between the first roller shaft (2) and the second roller shaft (3) is equal to the sum of the radii of the first rollers (4) and the second rollers (5).

2. The continuous glass fiber mat opening device of claim 1, wherein, The first rollers (4) are arranged at equal intervals on the first roller shaft (2), and the second rollers (5) are arranged at equal intervals on the second roller shaft (3).

3. The continuous glass fiber mat opening device of claim 2, wherein, The distance between the two adjacent sides of the first rollers (4) and the second rollers (5) is greater than or equal to the thickness of the glass fiber felt (7).

4. The continuous glass fiber mat opening device of claim 3, wherein, The first rollers (4) are nine in number, and the second rollers (5) are eight in number, the second rollers (5) are arranged between two adjacent first rollers (4).

5. The continuous glass fiber mat opening device of claim 1, wherein, The mounting base (1) is provided with a distance adjusting assembly (6), the second roller shaft (3) is fixed on the distance adjusting assembly (6) and adjusts the distance between the first roller shaft (2) and the second roller shaft (3) through the distance adjusting assembly (6).

6. The continuous glass fiber mat opening device of claim 5, wherein, The distance adjusting assembly (6) comprises a distance adjusting plate (61) and a distance adjusting bolt (62) between the mounting base (1) and the distance adjusting plate, and the second roller shaft (3) is fixed on the distance adjusting plate (61).

7. The continuous glass fiber mat opening device of claim 6, wherein, The mounting base (1) comprises a first base plate (11) and a second base plate (12) perpendicular to the first base plate (11), the second base plate (12) is provided with a mounting groove on the side away from the other mounting base (1), and the distance adjusting plate (61) is arranged in the mounting groove.

8. The continuous glass fiber mat opening device of claim 7, wherein, The distance adjusting plate (61) comprises a first adjusting plate and a second adjusting plate perpendicular to one end of the first adjusting plate, the second roller shaft (3) passes through the second base plate (12) and is connected with the second adjusting plate, and the distance adjusting bolt (62) passes through the first adjusting plate and is connected with the first base plate (11).

9. The continuous glass fiber mat opening device of claim 8, wherein, The distance adjusting bolt (62) comprises a bolt passing through the first adjusting plate and fixed on the first base plate (11), and a limiting nut arranged between the first adjusting plate and the first base plate (11).

10. The continuous glass fiber mat opening device of claim 1, wherein, The first roller shaft (2) and the second roller shaft (3) are both fixed on the mounting base (1), bearings are arranged between the first rollers (4) and the first roller shaft (2), and bearings are arranged between the second rollers (5) and the second roller shaft (3).

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