Automatic template machine rib face synchronous zipper and satin face anti-deformation integrated device

Abstract

The utility model discloses an automatic template machine rib face synchronous zipper and satin face deformation prevention integrated device which comprises a bottom plate, a first cover plate, a second cover plate and a third cover plate which are sequentially connected through a flexible connecting structure. A sewing groove is formed in the bottom plate, and a fixing structure is further arranged on one side of the sewing groove; the first cover plate is provided with a first sewing opening corresponding to the sewing groove and a guide structure; the second cover plate is provided with a second sewing opening corresponding to the first sewing opening and a plurality of first supporting pieces, and the first supporting pieces are arranged in the vertical direction and are higher than the surface of the second cover plate; the third cover plate is provided with a third sewing opening corresponding to the second sewing opening and a plurality of second supporting pieces, the second supporting pieces are arranged on the bottom face of the third cover plate, and the second supporting pieces and the first supporting pieces form a concave-convex matching structure after being folded. By means of the folding structure and the guiding mechanism of the multiple layers of cover plates, synchronous positioning and sewing of the rib face, the zipper and the satin face are achieved.

Description

Technical Field

[0001] This utility model relates to the field of sewing auxiliary equipment, and in particular to an integrated device for automatic template machine side zipper and satin anti-deformation. Background Technology

[0002] In garment production, especially when making garment components that require zippers, traditional methods present numerous inconveniences. The cutter must manually adjust the positions of the side panels, zippers, and satin fabric step by step. This process is not only time-consuming but also prone to inaccuracies and misalignments. Traditional methods typically require repeated adjustments and repositioning, increasing production complexity and uncertainty. Furthermore, satin and zippers are highly susceptible to irreversible deformation during sewing, especially when sewing pressure is uneven.

[0003] In existing technologies, due to the lack of effective material support and tension relief mechanisms, the following problems occur: zipper deformation and satin tautness. During the sewing process, uneven material tension often causes zippers to twist, bend, or deform locally. Satin, on the other hand, is prone to localized stretching and tautness due to concentrated pressure during sewing, leading to wrinkles or deformation and reducing the overall quality of the product. Furthermore, the lack of effective cushioning and support mechanisms makes delicate satin and precise zippers highly susceptible to adverse factors during sewing, potentially causing damage or severe displacement. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide an integrated device for synchronous positioning and sewing of the side panel, zipper, and satin surface of an automatic template machine, which achieves synchronous positioning and sewing of the side panel, zipper, and satin surface through the folding structure and guiding mechanism of the multi-layer cover plate, thereby improving production efficiency and significantly reducing the problem of product quality decline caused by material deformation.

[0005] The technical solution adopted by this utility model to solve its technical problem is:

[0006] An integrated device for automatic template machine side-side synchronous zipper and satin anti-deformation includes a base plate, a first cover plate, a second cover plate and a third cover plate, which are connected sequentially by a flexible connection structure; the base plate is provided with a sewing groove, and a fixing structure is provided on one side of the sewing groove;

[0007] The first cover plate is provided with a first sewing opening and a guide structure corresponding to the sewing groove;

[0008] The second cover plate is provided with a second sewing opening corresponding to the first sewing opening, and a plurality of first support members, which are arranged vertically and are higher than the surface of the second cover plate;

[0009] The third cover plate is provided with a third sewing opening corresponding to the second sewing opening, as well as a plurality of second support members. The second support members are provided on the bottom surface of the third cover plate and form a concave-convex mating structure with the first support member after folding.

[0010] Preferably, guide blocks are provided on both sides of the sewing groove, and several fixing structures are provided on one of the guide blocks.

[0011] Preferably, the fixing structure is a double-sided adhesive block for fixing the side surface.

[0012] Preferably, the guiding structure of the first cover plate includes a guide block and a marking line. The guide block is used to guide the placement position of the zipper, and the marking line is used to mark the length position of the zipper. The guide block has a break at the corresponding marking line position to accommodate the end of the zipper.

[0013] Preferably, the area on the second cover plate corresponding to the break in the guide block on the first cover plate is an open structure, and the area on the third cover plate corresponding to the open structure on the second cover plate is also an open structure.

[0014] Preferably, the first support member is a first sponge block, and multiple vertically arranged first sponge blocks are arranged on the top surface of the second cover plate and on one side of the second sewing opening.

[0015] Preferably, a guide block is provided on the other side of the second sewing opening for guiding the placement of the inner satin layer.

[0016] Preferably, the second support is a second sponge block, and the bottom surface of the third cover plate is provided with a plurality of vertically arranged second sponge blocks that are concave and convex with the first sponge block.

[0017] Preferably, a sponge strip is provided on the base plate to support the gap between the base plate and the first cover plate; a sponge strip is provided on the top surface of the first cover plate and on one side of the first sewing opening to support the gap between the first cover plate and the second cover plate; and a sponge strip is provided on the bottom surface of the third cover plate and on one side of the third sewing opening to support the gap between the second cover plate and the third cover plate.

[0018] The beneficial effects of this utility model are:

[0019] The sewing groove on the base plate, the first sewing opening on the first cover plate, the second sewing opening on the second cover plate, and the third sewing opening on the third cover plate work together to provide a stable and continuous needle path for the sewing machine, ensuring that the sewing foot can be accurately positioned during operation and produce flat and even stitches.

[0020] The design of multiple first and second sponge blocks with their interlocking textures allows sufficient space for the satin to stretch during sewing, preventing tightness or wrinkles caused by concentrated sewing pressure, while protecting the satin from excessive stretching or damage. Double-sided adhesive is used to firmly attach the side panels, preventing displacement due to uneven tension or operational errors. The combination of the guide block and the marking line on the first cover plate ensures that the zipper can be accurately placed and fixed at the bottom along the predetermined path, preventing the zipper from twisting or deforming during sewing. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the base plate and the first cover plate of the automatic template machine's side-mounted synchronous zipper and satin anti-deformation integrated device in Example 1;

[0022] Figure 2 This is a schematic diagram of the structure of the first and second cover plates of the automatic template machine's side-mounted synchronous zipper and satin anti-deformation integrated device in Example 1;

[0023] Figure 3 This is a schematic diagram of the structure of the second and third cover plates of the automatic template machine's side-mounted synchronous zipper and satin anti-deformation integrated device in Example 1;

[0024] Figure 4 This is a schematic diagram of the operation of the automatic template machine's side-mounted synchronous zipper and satin anti-deformation integrated device in Example 1. Figure 1 ;

[0025] Figure 5 This is a schematic diagram of the operation of the automatic template machine's side-mounted synchronous zipper and satin anti-deformation integrated device in Example 1. Figure 2 ;

[0026] Figure 6 This is a schematic diagram of the operation of the automatic template machine's side-mounted synchronous zipper and satin anti-deformation integrated device in Example 1. Figure 3 .

[0027] Reference numerals: 1. Base plate; 2. First cover plate; 3. Second cover plate; 4. Third cover plate; 5. Connecting tape; 6. Sewing groove; 7. Double-sided adhesive block; 8. First sewing opening; 9. Second sewing opening; 10. First sponge block; 11. Third sewing opening; 12. Second sponge block; 13. Guide block; 14. Sponge strip; 15. Opening; 16. Side surface; 17. Zipper; 18. Satin surface. Detailed Implementation

[0028] The present invention will be further described below with reference to the accompanying drawings and embodiments, but these specific embodiments do not limit the scope of protection of the present invention in any way.

[0029] Example 1

[0030] like Figure 1-6As shown, an integrated device for synchronous positioning and fixing of the zipper 17 and satin 18 on an automatic template machine includes a base plate 1, a first cover plate 2, a second cover plate 3, and a third cover plate 4. All components are connected to each other via a flexible connection structure (in this embodiment, this is achieved through a connecting adhesive tape 5), forming an integrated sewing auxiliary device. This ensures that the zipper 16, zipper 17, and satin 18 can be synchronously positioned and fixed during sewing, while effectively preventing deformation of the satin 18 and zipper 17 during sewing.

[0031] The base plate 1 has a sewing groove 6 on its surface, serving as a passage for the sewing machine needle. Guide blocks 13 are located on both sides of the sewing groove 6. Several double-sided adhesive blocks 7 are attached to one of the guide blocks 13 to firmly secure the side panels 16 placed on the base plate 1, preventing displacement during sewing. A sponge strip 14 is also provided above the guide block 13 to support the gap between the base plate 1 and the first cover plate 2. Furthermore, the base plate 1 has marking lines to indicate the placement position of the side panels 16, ensuring the operator can quickly align them when laying them.

[0032] The first cover plate 2 is flexibly fixed to the base plate 1 via connecting tape 5. The first cover plate 2 has a first sewing opening 8 that is symmetrically folded to the sewing groove 6 on the base plate 1, facilitating the continuous movement of the sewing machine's sewing foot along a path. On the top surface of the first cover plate 2, a guide block 13 is provided on one side of the first sewing opening 8 to guide the placement of the zipper 17 and ensure the correct alignment of the zipper teeth. A sponge strip 14 is provided on the other side to support the gap between the first cover plate 2 and the second cover plate 3. Multiple marking lines are also provided at one end of the guide block 13 to mark the positions of different zipper 17 lengths. A break in the connection is created at the guide block 13 corresponding to each marking line, forming a space for the lower stop of the zipper 17, thereby ensuring that the zipper 17 can be precisely fixed.

[0033] The second cover plate 3 is also flexibly connected to the base plate 1 via connecting tape 5. During use, it needs to be folded over and pressed onto the first cover plate 2. The second cover plate 3 has a second sewing opening 9 symmetrical to the first sewing opening 8 of the first cover plate 2. On one side of the second sewing opening 9 on its top surface, there are multiple vertically arranged first sponge blocks 10. The height of the first sponge blocks 10 is slightly higher than the surface of the second cover plate 3, used to support and provide space for the satin 18 to extend. On the other side, there is a guide block 13 used to guide the placement of the inner satin 18 and ensure its flat laying. On the second cover plate 3, the position corresponding to the break in connection with the guide block 13 on the first cover plate 2 is designed as an opening 15, so that the zipper 17 can pass through and maintain the continuity of the overall structure.

[0034] The third cover plate 4 is flexibly connected to the base plate 1 via connecting tape 5. In use, it is folded over and pressed onto the second cover plate 3. The third cover plate 4 has a third sewing opening 11 symmetrical to the second sewing opening 9 on the second cover plate 3. Its bottom surface has multiple second sponge blocks 12, which, when folded over with the first sponge blocks 10, form a wedge-shaped structure. Specifically, after the third cover plate 4 is folded over, the second sponge blocks 12 are located between two adjacent first sponge blocks 10, clamping the satin 18 together and providing it with space to extend. A sponge strip 14 is provided on the bottom surface of the third cover plate 4, on the other side of the third sewing opening 11, to support the gap between the second cover plate 3 and the third cover plate 4, reducing pressure concentration during sewing. Furthermore, on the third cover plate 4, the position corresponding to the break point of the guide block 13 on the second cover plate 3 is also an opening 15, ensuring smooth placement of the zipper 17.

[0035] The working principle and method of the automatic template machine's side-side synchronous zipper and satin anti-deformation integrated device in the above embodiments are as follows:

[0036] Reference Figures 4-6 First, place the side panel 16 on the base plate 1 according to the marked lines, and secure it firmly with double-sided tape 7 to ensure that the side panel 16 is flat and accurately positioned. Then, flip down the first cover plate 2, align the zipper teeth of the zipper 17 on the first cover plate 2 according to the path direction of the guide block 13, and place the bottom stop of the zipper 17 into the gap formed by the disconnection of the guide block 13 to precisely fix the zipper 17. Next, flip down the second cover plate 3 and insert the inner satin layer along the guide block 13 on the second cover plate 3. 18. Satin 18 covers the first sponge block 10, ensuring its flatness. Finally, the third cover plate 4 is flipped down, allowing the second sponge block 12 to interlock with the first sponge block 10, clamping the satin 18 and providing it with space to extend. The entire assembly is then fed into a sewing machine. The sewing foot follows a continuous needle path formed by overlapping sewing grooves 6, the first sewing opening 8, the second sewing opening 9, and the third sewing opening 11, stitching the side panel 16, zipper 17, and satin 18 together in one go. Throughout the process, double-sided adhesive block 7 and guide block 13 ensure the stable positioning of the side panel 16 and zipper 17. The combination of the first sponge block 10 and the second sponge block 12 provides ample space for the satin 18 to extend, thus ensuring a smooth sewing effect, no deformation of the zipper 17, and no wrinkles in the satin 18, ultimately improving the overall quality and production efficiency of the garment components.

[0037] The above description is merely a preferred embodiment of the present invention and is not intended to limit the scope of protection of the present invention. Any innovative improvements or substitutions based on the present invention should fall within the scope of the claims of the present invention. Furthermore, the parameters, materials, and processes mentioned in the above embodiments are not unique. Without departing from the technical essence of the present invention, those skilled in the art can make various alternative choices, and these alternative solutions should also be considered to fall within the scope of protection of the present invention.

Claims

1. An automatic template machine surface synchronous zipper and satin surface anti-deformation integrated device, comprising a bottom plate, a first cover plate, a second cover plate and a third cover plate, the bottom plate, the first cover plate, the second cover plate and the third cover plate are connected in turn through a flexible connection structure; characterized in that, The bottom plate is provided with a sewing groove, and one side of the sewing groove is further provided with a fixing structure. The first cover plate is provided with a first sewing port corresponding to the sewing groove and a guide structure. The second cover plate is provided with a second sewing port corresponding to the first sewing port and a plurality of first supporting members arranged vertically and higher than the surface of the second cover plate. The third cover plate is provided with a third sewing port corresponding to the second sewing port and a plurality of second supporting members arranged on the bottom surface of the third cover plate and forming a concave-convex matching structure with the first supporting members after being folded.

2. The automatic template machine surface synchronous zipper and satin anti-deformation integrated device according to claim 1, characterized in that, The two sides of the sewing groove are provided with guide blocks, and a plurality of fixing structures are arranged on the guide blocks on one side.

3. The automatic template machine surface synchronous zipper and satin anti-deformation integrated device according to claim 2, characterized in that, The fixing structure is a double-sided adhesive block for fixing the lateral surface.

4. The automatic template machine surface synchronous zipper and satin anti-deformation integrated device according to claim 1, characterized in that, The guide structure of the first cover plate includes guide blocks and identification lines, the guide blocks are used for guiding the placement position of the zipper, the identification lines are used for identifying the length position of the zipper, and the guide blocks are provided with disconnected parts at positions corresponding to the identification lines to accommodate the end of the zipper.

5. The automatic template machine surface synchronous zipper and satin anti-deformation integrated device according to claim 4, characterized in that, The corresponding area of the disconnected parts of the guide blocks on the second cover plate to the first cover plate is an opening structure, and the corresponding area of the opening structure on the second cover plate to the third cover plate is also an opening structure.

6. The automatic template machine surface synchronous zipper and satin anti-deformation integrated device according to claim 1, characterized in that, The first supporting members are first sponge blocks, and a plurality of vertically arranged first sponge blocks are arranged on the top surface of the second cover plate and one side of the second sewing port.

7. The automatic template machine surface synchronous zipper and satin anti-deformation integrated device according to claim 6, characterized in that, The other side of the second sewing port is provided with a guide block for guiding the placement of the inner layer satin surface.

8. The automatic template machine surface synchronous zipper and satin anti-deformation integrated device according to claim 6, characterized in that, The second supporting members are second sponge blocks, and a plurality of vertically arranged second sponge blocks are arranged on the bottom surface of the third cover plate and matched with the first sponge blocks.

9. The automatic template machine surface synchronous zipper and satin anti-deformation integrated device according to any one of claims 1-8, characterized in that, A sponge strip is arranged on the top surface of the bottom plate for supporting the gap between the bottom plate and the first cover plate; a sponge strip is arranged on the top surface of the first cover plate and one side of the first sewing port for supporting the gap between the first cover plate and the second cover plate; and a sponge strip is arranged on the bottom surface of the third cover plate and one side of the third sewing port for supporting the gap between the second cover plate and the third cover plate.

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