Two-way control mechanism and heating system

By combining a dual-path control mechanism and a steam-water separator, the problem of high heating system cost for different cardboard heating needs is solved, and efficient heating of different cardboards is achieved using the same heating source.

CN223975871UActive Publication Date: 2026-03-06GUANGDONG XIAOHUA PACKAGING MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-13
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

Existing heating systems are ineffective at heating different types of cardboard, leading to increased costs for heating sources.

Method used

The system employs a dual-path control mechanism, which separates steam into hot air and water via a steam-water separator, and outputs them to different pipeline components. This allows the same heating source to output different types of heat sources, meeting the heating needs of different cardboard types.

Benefits of technology

It achieves efficient heating of different types of cardboard using the same heating source, reducing the cost of the heating system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a two-way control mechanism and a heating system, and belongs to the technical field of paperboard processing equipment, the two-way control mechanism comprises a support, an access pipeline, a first pipeline assembly, a second pipeline assembly, a steam-water separator and a water drainage pipe, the first pipeline assembly and the second pipeline assembly are both installed on the support, the access pipeline is provided with an access end and an output end, and the steam-water separator is installed on the support. The output end is connected with the first pipeline assembly and the second pipeline assembly, the steam-water separator is installed on the first pipeline assembly or the second pipeline assembly, the first end of the drainage pipe is communicated with the steam-water separator, and the second end of the drainage pipe is provided with a drainage connector. When steam of the first pipeline assembly enters the first end of the steam-water separator, the steam-water separator treats the steam of the first pipeline assembly and separates water from gas, and hot gas generated by treatment of the steam-water separator enters the first pipeline assembly from the second end of the steam-water separator, so that the first pipeline assembly outputs the hot gas. And water output from the third end of the steam-water separator is discharged from the drainage pipe.
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Description

Technical Field

[0001] This utility model relates to the technical field of cardboard processing equipment, and in particular to a dual-path control mechanism and a heating system. Background Technology

[0002] Packaging materials such as cardboard boxes are widely used. Cardboard boxes require multiple layers to be stacked and glued together during manufacturing. Glue is used in the bonding process, and pressure plates hold the layers of paper together. As the multiple layers of paper pass through the pressure plates, they are subjected to pressure and heat, and the glue bonds the multiple layers of paper together.

[0003] However, when heating different types of cardboard, different heating sources are generally used. Some heating sources use steam, while others use hot air. Using two heating sources will increase the cost of the heating system. Summary of the Invention

[0004] The purpose of this invention is to improve the problem that existing heating systems cannot heat different types of cardboard, and to provide a dual-path control mechanism and heating system.

[0005] The technical solutions for achieving the above objectives include the following:

[0006] A dual-path control mechanism includes: a bracket, an inlet pipe, a first pipe assembly, a second pipe assembly, a steam-water separator, and a drain pipe. The first pipe assembly and the second pipe assembly are both mounted on the bracket. The inlet pipe has an inlet end and an outlet end, and the outlet end is connected to the first pipe assembly and the second pipe assembly, respectively.

[0007] The steam-water separator is installed on the first pipeline assembly. The steam-water separator has a first end, a second end, and a third end. The first end and the second end of the steam-water separator are connected to the passage of the first pipeline assembly, and the drain pipe is connected to the third end of the steam-water separator.

[0008] In one embodiment, the first pipeline assembly includes a first pipe and a first control valve, and the second pipeline assembly includes a second pipe and a second control valve. The first end of the first pipe is connected to the output end of the access pipe, and the second end of the first pipe has a first outlet. The first control valve and the steam-water separator are both installed on the first pipe, and the first control valve is located between the output end and the steam-water separator. The first end of the second pipe is connected to the output end of the access pipe, and the second end of the second pipe has a second outlet. The second control valve is installed on the second pipe.

[0009] In one embodiment, the first pipeline assembly further includes a pneumatic regulator, which is mounted on the first pipeline and positioned between the first outlet and the steam-water separator.

[0010] In one embodiment, the dual-path control mechanism further includes a control cabinet, the bracket has a first side and a second side, the first pipeline assembly is installed on the first side, the second pipeline assembly and the control cabinet are both installed on the second side, and the second pipeline assembly and the control cabinet are arranged vertically.

[0011] The drain pipe is located on one side of the control cabinet.

[0012] In one embodiment, the control cabinet has a control circuit that is electrically connected to a steam-water separator and a pneumatic regulator; the control cabinet also has a solenoid valve that is electrically connected to a first control valve and a second control valve.

[0013] In one embodiment, the first pipe includes a first pipe body, a second pipe body, and a third pipe body, and the second pipe includes a fourth pipe body, a fifth pipe body, and a sixth pipe body, wherein flanges are provided at the connecting ends of the first pipe body, the second pipe body, the third pipe body, the fourth pipe body, the fifth pipe body, and the sixth pipe body.

[0014] The first pipe body and the second pipe body are connected by a flange; the second pipe body and the third pipe body are connected by a flange; the fourth pipe body and the fifth pipe body are connected by a flange; and the fifth pipe body and the sixth pipe body are connected by a flange.

[0015] The first control valve is installed on the second pipe body, and the second control valve is installed on the fifth pipe body. The second pipe body and the fifth pipe body are staggered.

[0016] In one embodiment, the bracket has a through-hole, and the drain port of the drain pipe is disposed facing the through-hole.

[0017] In one embodiment, the dual-path control mechanism further includes a filter and a tee connector, the first end of the tee connector being connected to the output end of the access pipe, the second and third ends of the tee connector being connected to the first pipeline assembly and the second pipeline assembly respectively, and the filter being installed on the access end of the access pipe.

[0018] In one embodiment, the bracket includes a first support frame, a second support frame, and four support columns. The first ends of the four support columns are mounted on the first support frame, and the second ends of the four support columns are mounted on the second support frame. The first support frame and the second support frame are arranged vertically.

[0019] This utility model also proposes a heating system, including a first heating unit, a second heating unit, and a dual-path control mechanism as described above. The first heating unit is connected to the first outlet of the first pipeline assembly, and the second heating unit is connected to the second outlet of the second pipeline assembly.

[0020] The technical solution provided by this utility model has the following advantages and effects:

[0021] The heating source inputs steam through the inlet of the connecting pipe. Steam is output from the outlet of the connecting pipe to the first and second piping assemblies. A steam-water separator is installed on either the first or second piping assembly. When the steam-water separator is installed on the first piping assembly, the steam from the first piping assembly enters the first end of the steam-water separator. The steam-water separator processes the steam from the first piping assembly, separating water from gas. The hot air generated by the steam-water separator enters the first piping assembly from its second end, causing the first piping assembly to output hot air. The water output from the third end of the steam-water separator is discharged through the drain pipe. The second piping assembly outputs steam, thus enabling the use of the same heating source to output different types of heat sources, allowing the steam and hot air to heat different types of cardboard. The water separated by the steam from the steam is discharged through the drain pipe. Attached Figure Description

[0022] The accompanying drawings illustrate specific examples of the technical solutions described in this utility model, and together with the detailed embodiments, form part of the specification, serving to explain the technical solutions, principles, and effects of this utility model.

[0023] Unless otherwise specified or defined, the same reference numerals in different figures represent the same or similar technical features, and different reference numerals may be used to represent the same or similar technical features.

[0024] Figure 1 This is a schematic diagram of a dual-path control mechanism in one embodiment of the present invention. Figure 1 ;

[0025] Figure 2 This is a schematic diagram of a dual-path control mechanism in one embodiment of the present invention. Figure 2 ;

[0026] Figure 3 This is a schematic diagram of a dual-path control mechanism in one embodiment of the present invention. Figure 3 ;

[0027] Figure 4 This is a side view of the dual-path control mechanism in one embodiment of the present invention;

[0028] Explanation of reference numerals in the attached figures:

[0029] 100. Dual-path control mechanism; 10. Inlet pipe; 101. T-joint; 102. Filter; 20. First pipeline assembly; 21. First pipeline; 211. First pipe body; 212. Second pipe body; 213. Third pipe body; 22. First control valve; 23. Steam-water separator; 24. Pneumatic regulator; 25. First outlet; 26. Drain pipe; 27. Drain interface; 30. Second pipeline assembly; 31. Second pipeline; 311. Fourth pipe body; 312. Fifth pipe body; 313. Sixth pipe body; 32. Second control valve; 33. Second outlet; 40. Bracket; 410. First side; 420. Second side; 401. First support frame; 402. Second support frame; 403. Support column; 404. Port; 50. Control cabinet. Detailed Implementation

[0030] To facilitate understanding of this utility model, the specific embodiments of this utility model will be described in more detail below with reference to the accompanying drawings.

[0031] Unless otherwise specified or defined, the terms "first," "second," etc., used in this document are for distinguishing names only and do not represent a specific number or order.

[0032] Unless otherwise stated or defined, the term “and / or” as used herein includes any and all combinations of one or more of the associated listed items.

[0033] It should be noted that when a component is considered "fixed" to another component, it can be directly fixed to the other component or there can be an intervening component; when a component is considered "connected" to another component, it can be directly connected to the other component or there can be an intervening component; when a component is considered "mounted" on another component, it can be directly mounted on the other component or there can be an intervening component; when a component is considered "placed" on another component, it can be directly placed on the other component or there can be an intervening component.

[0034] This utility model proposes a dual-path control mechanism 100, such as... Figures 1 to 4 As shown, it includes: a bracket 40, an inlet pipe 10, a first pipe assembly 20, a second pipe assembly 30, a steam-water separator 23, and a drain pipe 26. The first pipe assembly 20 and the second pipe assembly 30 are both mounted on the bracket 40. The inlet pipe 10 has an inlet end and an outlet end, and the outlet end is connected to the first pipe assembly 20 and the second pipe assembly 30, respectively. The steam-water separator 23 is mounted on the first pipe assembly 20. The steam-water separator 23 has a first end, a second end, and a third end. The first end and the second end of the steam-water separator 23 are connected to the passage of the first pipe assembly 20, and the drain pipe 26 is connected to the third end of the steam-water separator 23.

[0035] Specifically, a heating source inputs steam through the inlet of pipe 10, and the steam outputs from the outlet of pipe 10 to the first pipe assembly 20 and the second pipe assembly 30. A steam-water separator 23 is installed on either the first pipe assembly 20 or the second pipe assembly 30. When the steam-water separator 23 is installed on the first pipe assembly 20, the steam from the first pipe assembly 20 enters the first end of the steam-water separator 23, which processes the steam and separates the water from the gas. The hot gas generated by the steam-water separator 23 enters the first pipe assembly 20 from its second end, causing the first pipe assembly 20 to output hot gas. The water output from the third end of the steam-water separator 23 is discharged through the drain pipe 26. Meanwhile, the second pipe assembly 30 outputs steam, thus achieving the use of the same heating source to output different types of heat sources, allowing the steam and hot gas to heat different types of cardboard. The steam-water separator 23 discharges the water separated from the steam through the drain pipe 26.

[0036] Preferably, the steam-water separator 23 can be a steam-water separator according to Chinese patent number CN201010548949.7, which can achieve the effect of steam-water separation.

[0037] Preferably, the first piping assembly 20 includes a first pipe 21 and a first control valve 22, and the second piping assembly 30 includes a second pipe 31 and a second control valve 32. The first end of the first pipe 21 is connected to the output end of the inlet pipe 10, and the second end of the first pipe 21 has a first outlet 25. The first control valve 22 and the steam-water separator 23 are both installed on the first pipe 21, with the first control valve 22 positioned between the output end and the steam-water separator 23. The first end of the second pipe 31 is connected to the output end of the inlet pipe 10, and the second end of the second pipe 31 has a second outlet 33. The second control valve 32 is installed on the second pipe 31. Specifically, the first control valve 22 controls the connection or disconnection of the first pipe 21, and the hot air from the first pipe 21 is discharged from the first outlet 25, which is used to connect to the first heating unit. The second control valve 32 controls the connection or disconnection of the second pipe 31, and the steam from the second pipe 31 is discharged from the second outlet 33, which is used to connect to the second heating unit.

[0038] Preferably, the first pipeline assembly 20 further includes a pneumatic regulator 24, which is installed on the first pipeline 21 and positioned between the first outlet 25 and the steam-water separator 23. Specifically, this pneumatic regulator 24 is used to regulate the flow rate within the first pipeline 21, so that the amount of hot air at the first outlet 25 can be adjusted by the pneumatic regulator 24.

[0039] Preferably, the dual-path control mechanism 100 further includes a control cabinet 50, and a support 40 has a first side 410 and a second side 420. A first pipeline assembly 20 is installed on the first side 410, and both the second pipeline assembly 30 and the control cabinet 50 are installed on the second side 420, with the second pipeline assembly 30 and the control cabinet 50 arranged vertically. A drain pipe 26 is located on one side of the control cabinet 50. Specifically, since the first pipeline assembly 20 has a steam-water separator 23 and a pneumatic regulator 24, and the steam-water separator 23 and the pneumatic regulator 24 are heavy, the second pipeline assembly 30 and the control cabinet 50 are both installed on the second side 420, and the second pipeline assembly 30 and the control cabinet 50 are arranged vertically. This ensures that the first side 410 and the second side wall 420 of the support 40 are subjected to balanced forces, preventing tipping due to the greater weight on one side of the support 40 and improving the stability of the support 40. Furthermore, the drain pipe 26 is located on one side of the control cabinet 50 to prevent the control cabinet 50 from interfering with the connection of the drain pipe 26 to the output pipe, thereby improving the convenience of connecting the drain pipe 26 to the output pipe.

[0040] Preferably, the control cabinet 50 has a control circuit, which is electrically connected to the steam-water separator 23 and the pneumatic regulator 24 respectively; the control cabinet 50 has solenoid valves, which are electrically connected to the first control valve 22 and the second control valve 32 respectively. Specifically, the control circuit of the control cabinet 50 can be used to control the steam-water separator 23 and the pneumatic regulator 24 respectively to realize the steam-water separation of the first pipeline 21, and to regulate the gas flow of the first pipeline 21 through the pneumatic regulator 24; while the solenoid valves are used to control the opening or closing of the first control valve 22 and the second control valve 32 respectively.

[0041] Preferably, the first pipe 21 includes a first pipe body 211, a second pipe body 212, and a third pipe body 213, and the second pipe 31 includes a fourth pipe body 311, a fifth pipe body 312, and a sixth pipe body 313. Flanges are provided at the connecting ends of the first pipe body 211, the second pipe body 212, the third pipe body 213, the fourth pipe body 311, the fifth pipe body 312, and the sixth pipe body 313. The first pipe body 211 is connected to the second pipe body 212 via flanges, and the second pipe body 212 is connected to the third pipe body 213 via flanges. The fourth pipe body 311 is connected to the fifth pipe body 312 via flanges, and the fifth pipe body 312 is connected to the sixth pipe body 313 via flanges. A first control valve 22 is installed on the second pipe body 212, and a second control valve 32 is installed on the fifth pipe body 312. The second pipe body 212 and the fifth pipe body 312 are staggered.

[0042] Specifically, flange connections are used between the first pipe body 211 and the second pipe body 212, between the second pipe body 212 and the third pipe body 213, between the fourth pipe body 311 and the fifth pipe body 312, and between the fifth pipe body 312 and the sixth pipe body 313. Two adjacent flanges are fastened with bolts, and a sealing gasket is placed between the two flanges to achieve a good sealing effect and prevent fluid or gas leakage at the connection. Since the first control valve 22 is installed on the second pipe body 212 and the second control valve 32 is installed on the fifth pipe body 312, and the second and fifth pipe bodies 212 are staggered, the first control valve 22 and the second control valve 32 are also staggered. This avoids interference between the first control valve 22 and the second control valve 32 during installation and operation, improving convenience.

[0043] Furthermore, the first control valve 22 and the second control valve 32 can be angle seat valves. The solenoid valve is electrically connected to the angle seat valve. Generally, the pneumatic angle seat valve is used as the main valve, while the solenoid valve is used as an auxiliary valve. The control of the pneumatic angle seat valve is coordinated by a switching power supply. In industrial processes, this combination valve is commonly used for flow regulation, pressure control, and level control. Both the pneumatic angle seat valve and the solenoid valve have the characteristics of fast response, accuracy, and stability, thus becoming an important component of industrial automation control.

[0044] Preferably, the bracket 40 has a through-hole 404, and the drain port 27 of the drain pipe 26 is positioned facing the through-hole 404. Specifically, this through-hole 404 can be used to place the output pipe, allowing the output pipe to pass through from one side of the bracket 40 and connect with the drain port 27 of the drain pipe 26; when it is necessary to move the dual-path control mechanism 100, the output pipe can also be coiled up and placed at the through-hole 404 of the bracket 40.

[0045] Preferably, the dual-path control mechanism 100 further includes a filter 102 and a tee connector 101. The first end of the tee connector 101 is connected to the output end of the access pipe 10, and the second and third ends of the tee connector 101 are connected to the first pipe 21 and the second pipe 31, respectively. The filter 102 is installed on the access end of the access pipe 10. Specifically, the filter 102 is used to filter impurities at the input end of the access pipe 10, preventing impurities from clogging the first pipe 21 and the second pipe 31; moreover, the tee connector 101 facilitates the connection of the output end of the access pipe 10 to the first pipe 21 and the second pipe 31, respectively.

[0046] Preferably, the first pipe 21 and the second pipe 31 are arranged side by side, and the first pipe 21 is connected to the second pipe 31 through a tee connector 101 to form a U-shaped structure. Specifically, arranging the first pipe 21 and the second pipe 31 side by side facilitates the installation of the first pipe 21 and the second pipe 31 on the bracket 40, saving space on the bracket 40.

[0047] Preferably, the bracket 40 includes a first support frame 401, a second support frame 402, and four support columns 403. The first ends of the four support columns 403 are mounted on the first support frame 401, and the second ends of the four support columns 403 are mounted on the second support frame 402. The first support frame 401 and the second support frame 402 are arranged vertically. Specifically, the bracket 40 composed of the first support frame 401, the second support frame 402, and the four support columns 403 can improve its support stability, and it has a simple structure and is not difficult to manufacture.

[0048] This utility model also proposes a heating system, including a first heating unit, a second heating unit, and a dual-channel control mechanism 100 as described above. The first heating unit is connected to the first outlet 25 of the first pipe 21, and the second heating unit is connected to the second outlet 33 of the second pipe 31. Specifically, the first pipe 21 outputs hot air to the first heating unit, which heats the cardboard; the second pipe 31 outputs steam to the second heating unit, which heats the cardboard.

[0049] When referencing drawings, new features are explained. To avoid redundant references to drawings that would make the description less concise, features already described will not be referenced again on the drawings if the description is clear.

[0050] The purpose of the above embodiments is to reproduce and derive the technical solution of this utility model by way of example, and to fully describe the technical solution, purpose and effect of this utility model. The purpose is to enable the public to have a more thorough and comprehensive understanding of the disclosed content of this utility model, and it is not intended to limit the protection scope of this utility model.

[0051] The above embodiments are not an exhaustive list based on the present invention, and there may be other embodiments not listed. Any substitutions and improvements made without departing from the concept of the present invention are within the protection scope of the present invention.

Claims

1. A two-way control mechanism, characterized in that The double-path control mechanism comprises a support, an access pipeline, a first pipeline assembly, a second pipeline assembly, a steam-water separator, and a drain pipe. The steam-water separator is installed on the first pipeline assembly and has a first end, a second end, and a third end. The first pipeline assembly comprises a first pipeline and a first control valve, and the second pipeline assembly comprises a second pipeline and a second control valve.

2. The two-way control mechanism of claim 1, wherein, The first pipeline assembly further comprises a pneumatic regulator installed on the first pipeline and arranged between the first outlet and the steam-water separator.

3. The two-way control mechanism of claim 2, wherein, The double-path control mechanism further comprises a control cabinet.

4. The two-way control mechanism of claim 3, wherein, The control cabinet has a control circuit electrically connected with the steam-water separator and the pneumatic regulator. The first pipeline comprises a first pipeline body, a second pipeline body, and a third pipeline body.

5. The two-way control mechanism of claim 4, wherein, The first control valve is installed on the second pipeline body, and the second control valve is installed on the fifth pipeline body.

6. The two-way control mechanism of claim 4, wherein, The support has a through opening, and a drain interface of the drain pipe is arranged towards the through opening. The double-path control mechanism further comprises a filter and a tee joint. The tee joint has a first end in communication with the output end of the access pipeline, a second end in communication with the first pipeline assembly, and a third end in communication with the second pipeline assembly.

7. The two-way control mechanism according to any one of claims 1 to 6, wherein The filter is installed on the access end of the access pipeline.

8. The two-way control mechanism according to any one of claims 1 to 6, wherein ​ 9. The two-way control mechanism according to any one of claims 1 to 6, wherein The support frame comprises a first support frame, a second support frame and four support columns, the first ends of the four support columns are installed on the first support frame, the second ends of the four support columns are installed on the second support frame, and the first support frame and the second support frame are arranged in an up-down distribution mode.

10. Heating system, characterized in that The double-way control mechanism comprises a first heating unit, a second heating unit and a double-way control mechanism as claimed in any one of claims 1 to 9, the first heating unit is communicated with the first outlet of the first pipeline assembly, and the second heating unit is communicated with the second outlet of the second pipeline assembly.

Citation Information

Patent Citations

  • Steam-water separator

    CN102000460A