Two-section plate type condenser for low-pressure steam

The two-section support and fixing device solves the problem of reduced heat dissipation area caused by direct placement of plate condensers, achieving stable heat dissipation and condensate recycling, and improving the long-term stability and efficiency of the condenser.

CN223976494UActive Publication Date: 2026-03-06INNER MONGOLIA ZHONGHUI PHARMACEUTICAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

Existing plate condensers, which consist of multiple plates welded together and placed directly on the ground or workbench, result in a reduced heat dissipation area and affect condensation efficiency.

Method used

It adopts a two-section structure, including a support device, a connecting device, and a fixing device. The support plate is supported by a base, mounting plate, protective pad, support plate, and clamping structure. The inlet pipe and outlet pipe are connected by a connecting pipe and a fixing shell. The plate is fixed by a squeezing plate, a limiting block, and a connecting rod to ensure that the heat dissipation area remains unchanged and the connection is stable.

Benefits of technology

This effectively maintains the heat dissipation area of ​​the plates, avoids the reduction in heat dissipation effect due to long-term placement, and ensures the stability and heat dissipation effect of the condenser during long-term use.

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Abstract

The utility model discloses a two-section type plate condenser for low-pressure steam, which comprises a sheet bar, a support device, a connecting device and a fixing device, an air inlet pipe is arranged on one side of the outer wall of the sheet bar, and the support device is mounted at the bottom of the sheet bar; the connecting device is mounted on the outer wall of the sheet bar; the fixing device is mounted on the outer wall of the sheet bar; wherein the sheet bar is supported through the supporting device. The utility model relates to the technical field of condensers, through the cooperation of the base, the mounting plate and the protection pad, the protection pad is placed between the mounting plate and a sheet bar, the bottom of the mounting plate is fixed at the top of the base through the bolt, the supporting plate is arranged at the bottom of the sheet bar, and the supporting plate is used for supporting the sheet bar. The plate sheets are arranged on the base, so that a certain space is formed between the plate sheets and the base, the heat dissipation area of the plate sheets cannot be greatly changed, and the problem that the heat dissipation effect of the condenser is reduced due to the fact that the heat dissipation area is reduced is solved.
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Description

Technical Field

[0001] This utility model relates to the field of condenser technology, specifically a two-stage plate condenser for low-pressure steam. Background Technology

[0002] In industrial applications, low-pressure steam condensation is frequently encountered, such as secondary steam condensation during material depressurization evaporation and condensation of negative-pressure exhaust steam. Negative-pressure steam condensation is characterized by low temperature, large specific volume, and small condensation load. When using conventional plate condensers, the cooling water volume determined based on the condensation heat load is insufficient to guarantee the inter-plate flow velocity on the cooling water side, and its value is often far lower than the normal inter-plate water velocity requirement.

[0003] In existing technology, a connecting pipe is used to connect the water outlet pipe at the top of the plate to the water inlet pipe at the bottom. This allows steam to quickly come into contact with the cooling water after entering the plate, thus condensing into water droplets for heat dissipation.

[0004] However, in actual use, since plate condensers are assembled from multiple plates, they can dissipate heat better. But since the condensing device is made of multiple welded plates, placing it directly on the ground or workbench will reduce its heat dissipation area, thus affecting the condenser's heat dissipation effect. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a two-stage plate condenser for low-pressure steam. This solves the problem that, in practical use, while plate condensers are assembled from multiple plates, which improves heat dissipation, placing the condensing device directly on the ground or workbench reduces its heat dissipation area, thus affecting the condenser's heat dissipation effect.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a two-stage low-pressure steam plate condenser, comprising plates, with an inlet pipe on one side of the outer wall of each plate. The two-stage low-pressure steam plate condenser further includes a support device, a connecting device, and a fixing device. The support device is installed at the bottom of the plates; the connecting device is installed on the outer wall of the plates; and the fixing device is located above the support device and installed on the outer wall of the plates. The support device supports the plates, the connecting device allows the condensate within the plates to circulate, and the fixing device secures multiple plates together.

[0007] Preferably, the support device includes a base, a mounting plate, a protective pad, a support plate, and a clamping structure. The base is located below the plate. Two sets of mounting plates are provided, one on each side of the plate, and the bottom of each is fixedly connected to the top of the base. The protective pad is fixedly connected to the side of the mounting plate near the plate and abuts against the outer wall of the plate. The support plate abuts against the bottom of the plate and is fixedly connected to the outer wall of the mounting plate. The clamping structure is installed on the outer wall of the mounting plate. The base and the mounting plate cooperate to support and fix the plate, and the clamping structure can clamp the plate.

[0008] Preferably, the clamping structure includes a baffle and a locking block. Two sets of baffles are provided, which abut against the outer wall of the plate at the front and back respectively. The locking block is fixedly connected to the outer wall of the mounting plate, and its inner wall is sleeved on the outer wall of the baffle. The plate is fixed in the middle of the support device by the cooperation of the baffle and the locking block.

[0009] Preferably, the connecting device includes an inlet pipe, an outlet pipe, a connecting pipe, a fixing shell, and a sealing gasket. Two sets of inlet pipes are provided, respectively located on the lower sides of the outer wall of the plate; two sets of outlet pipes are provided, respectively located on the upper sides of the outer wall of the plate; the connecting pipe connects the inlet pipe located on one side (lower) and the outlet pipe located on the other side (upper); the fixing shell is fitted onto the outer wall of the connecting pipe, and its inner wall is threaded to the outer walls of both the inlet and outlet pipes; two sets of sealing gaskets are provided, respectively fitted onto the outer walls of the inlet and outlet pipes, with their outer walls pressed against the inner wall of the fixing shell; wherein, through the cooperation of the fixing shell and the connecting pipe, the inlet pipe and the outlet pipe are connected together, and the sealing gasket can seal the gaps inside the fixing shell.

[0010] Preferably, the fixing device includes an extrusion plate, a limiting block, a connecting rod, an insert block, and a clamping structure. Two extrusion plates are provided, which are respectively pressed against both sides of the outer wall of the plate. The limiting block is fixedly connected to the outer wall of the extrusion plate. The connecting rod is installed between the limiting blocks. Two insert blocks are provided, which are respectively fixedly connected to both ends of the connecting rod and respectively inserted into the outer wall of the two limiting blocks. The clamping structure is installed on the outer wall of the insert block. In this way, through the cooperation of the insert block and the connecting rod, the limiting block and the extrusion plate are installed on the outer wall of the plate, and the clamping structure can clamp the limiting block and the insert block together.

[0011] Preferably, the clamping structure includes a locking pin and a bolt. The locking pin is fixedly connected to the outer wall of the insert block and inserted into the outer wall of the limiting block; the bolt is threadedly connected to the inner wall of the locking pin; wherein, through the cooperation of the locking pin and the bolt, the insert block is fixed to the outer wall of the limiting block.

[0012] Beneficial effects

[0013] This utility model provides a two-stage plate condenser for low-pressure steam. It offers the following advantages: The two-stage plate condenser for low-pressure steam utilizes a base, mounting plate, and protective pad. The protective pad is placed between the mounting plate and the plates, and the bottom of the mounting plate is bolted to the top of the base. A support plate is provided at the bottom of the plates to support them, creating a certain space between the plates and the base. This prevents significant changes in the heat dissipation area of ​​the plates, thus avoiding the problem of reduced heat dissipation area and consequently decreased condenser cooling efficiency.

[0014] By using the extrusion plate, the limiting block, and the connecting rod, the extrusion plate is placed on both sides of the plate, and the extrusion plate is connected together using the connecting rod. When fixing, the insert block is inserted into the limiting block, thereby fixing the connecting rod between the two extrusion plates and fixing multiple plates together, so that they can remain stable after being placed for a long time. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the appearance of the present utility model;

[0017] Figure 3 for Figure 1 Schematic diagram of the structure of the middle plate, extrusion plate and connecting rod;

[0018] Figure 4 for Figure 1 Schematic diagram of the structure of the middle plate, connecting pipe and mounting plate;

[0019] Figure 5 for Figure 2 A structural diagram of the middle plate, mounting plate, and baffle.

[0020] In the diagram: 1. Plate; 2. Support device; 21. Base; 22. Mounting plate; 23. Protective pad; 24. Support plate; 25. Clamping structure; 251. Baffle; 252. Locking block; 3. Connecting device; 31. Inlet pipe; 32. Outlet pipe; 33. Connecting pipe; 34. Fixing shell; 35. Sealing gasket; 4. Fixing device; 41. Extrusion plate; 42. Limiting block; 43. Connecting rod; 44. Insert block; 45. Clamping structure; 451. Locking pin; 452. Bolt; 5. Air inlet pipe. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] In practical use, plate condensers are assembled from multiple plates, which improves their heat dissipation. However, since the condensing unit is made up of multiple welded plates, placing it directly on the ground or workbench will reduce its heat dissipation area, thus affecting the condenser's heat dissipation effect.

[0023] In view of this, the present invention provides a two-stage plate condenser for low-pressure steam, which solves the problem that in actual use, since the plate condenser is assembled from multiple plates, which can improve its heat dissipation effect, the condensing device is welded from multiple plates and placed directly on the ground or workbench, which will reduce its heat dissipation area and thus affect the heat dissipation effect of the condenser.

[0024] Those skilled in the art can connect the components in this case sequentially. The specific connection and operation sequence should refer to the working principle described below. The detailed connection methods are well-known technologies in the field. The working principle and process are mainly described below.

[0025] Example 1: By Figure 1-5 It is known that a two-stage low-pressure steam plate condenser includes plates 1, with an inlet pipe 5 opened on one side of the outer wall of the plates 1. The two-stage low-pressure steam plate condenser also includes a support device 2, a connecting device 3, and a fixing device 4. The support device 2 is installed at the bottom of the plates 1; the connecting device 3 is installed on the outer wall of the plates 1; and the fixing device 4 is located above the support device 2 and installed on the outer wall of the plates 1. The support device 2 supports the plates 1, the connecting device 3 enables the condensate in the plates 1 to be circulated, and the fixing device 4 fixes multiple plates 1 together.

[0026] In the specific implementation process, it is worth noting that an air inlet pipe 5 is connected to the outer wall of the plate 1, through which steam is transported into the plate 1. The plates 1 are fixed together by welding, and a fixing device 4 is used to fix the plates 1 to prevent multiple plates 1 from loosening due to long-term placement. A support device 2 is used to support the plates 1 to prevent the plates 1 from being too close to the ground, which would reduce their heat dissipation effect.

[0027] Furthermore, the support device 2 includes a base 21, a mounting plate 22, a protective pad 23, a support plate 24, and a clamping structure 25. The base 21 is located below the plate 1. Two sets of mounting plates 22 are provided, respectively located on both sides of the plate 1, and their bottoms are fixedly connected to the top of the base 21. The protective pad 23 is fixedly connected to the side of the mounting plate 22 near the plate 1 and abuts against the outer wall of the plate 1. The support plate 24 abuts against the bottom of the plate 1 and is fixedly connected to the outer wall of the mounting plate 22. The clamping structure 25 is installed on the outer wall of the mounting plate 22. Through the cooperation of the base 21 and the mounting plate 22, the protective pad 23 and the support plate 24 support and fix the plate 1, and the clamping structure 25 can clamp the plate 1.

[0028] In the specific implementation process, it is worth noting that the protective pad 23 is used to separate the mounting plate 22 and the plate 1 to avoid excessive pressure on the plate 1 caused by the mounting plate 22, which could damage the plate 1. Moreover, the protective pad 23 is made of rubber and has a certain degree of extensibility, which allows the plate 1 to have close contact with the mounting plate 22. Furthermore, the support plate 24 is used to increase the distance between the plate 1 and the base 21. In this way, the heat dissipation area of ​​the plate 1 does not change, and it can also accelerate the heat dissipation of the plate 1 under the action of air flow.

[0029] Furthermore, the clamping structure 25 includes a baffle 251 and a locking block 252. The baffle 251 is provided in two sets, which abut against the outer wall of the plate 1 at the front and back respectively. The locking block 252 is fixedly connected to the outer wall of the mounting plate 22, and its inner wall is sleeved on the outer wall of the baffle 251. The plate 1 is fixed in the middle of the support device 2 through the cooperation of the baffle 251 and the locking block 252.

[0030] In the specific implementation process, it is worth noting that baffles 251 are placed at the front and back of plate 1, and locking blocks 252 are attached to both ends of baffles 251. The locking blocks 252 are used to fix the baffles 251 to the outer wall of the mounting plate 22, so that plate 1 is stable when it is placed.

[0031] Specifically, when using this two-stage low-pressure steam plate condenser, when placing plate 1, plate 1 is placed on top of support plate 24, and both sides of plate 1 are pressed against the outer wall of protective pad 23. After placement, baffle 251 is inserted into the clip 252 on the outer wall of mounting plate 22 to fix baffle 251 to the front and back of plate 1. This makes the placement of plate 1 more stable, and the heat dissipation area of ​​the condensing device under support will not change. The condensate in the condensing device is circulated through the connecting device 3, and the fixing device 4 ensures that the plates 1 are stable during long-term placement and will not be damaged.

[0032] Example 2: From Figure 1-5It is understood that the connecting device 3 includes an inlet pipe 31, an outlet pipe 32, a connecting pipe 33, a fixing shell 34, and a sealing gasket 35. Two sets of inlet pipes 31 are provided, respectively located on the lower sides of the outer wall of the plate 1; two sets of outlet pipes 32 are provided, respectively located on the upper sides of the outer wall of the plate 1; the connecting pipe 33 connects the inlet pipe 31 located on one side below and the outlet pipe 32 located on the other side above; the fixing shell 34 is fitted onto the outer wall of the connecting pipe 33, and its inner wall is threaded to the outer walls of the inlet pipe 31 and the outlet pipe 32; two sets of sealing gaskets 35 are provided, respectively fitted onto the outer walls of the inlet pipe 31 and the outlet pipe 32, and their outer walls abut against the inner wall of the fixing shell 34; wherein, through the cooperation of the fixing shell 34 and the connecting pipe 33, the inlet pipe 31 and the outlet pipe 32 are connected together, and the sealing gasket 35 can seal the gaps inside the fixing shell 34;

[0033] In the specific implementation process, it is worth noting that there are two sets of water outlet pipe 32 and water inlet pipe 31. Each set of water outlet pipe 32 and water inlet pipe 31 is connected together by connecting pipe 33. When the steam entering the condenser condenses into water, it will flow back to plate 1 through connecting pipe 33, so that the condensate comes into contact with the steam and is recycled. When installing connecting pipe 33, sealing gasket 35 is put on the outer wall of water inlet pipe 31 and water outlet pipe 32, and the fixing shell 34 on the outer wall of connecting pipe 33 is rotated so that the inner wall of fixing shell 34 is pressed against the outer wall of sealing gasket 35, thereby making the fixing shell 34 more tightly connected to water inlet pipe 31 and water outlet pipe 32.

[0034] Furthermore, the fixing device 4 includes an extrusion plate 41, a limiting block 42, a connecting rod 43, an insert block 44, and a clamping structure 45. Two extrusion plates 41 are provided, which are respectively pressed against the two sides of the outer wall of the plate 1; the limiting block 42 is fixedly connected to the outer wall of the extrusion plate 41; the connecting rod 43 is installed between the limiting blocks 42; two insert blocks 44 are provided, which are respectively fixedly connected to the two ends of the connecting rod 43 and respectively inserted into the outer wall of the two limiting blocks 42; the clamping structure 45 is installed on the outer wall of the insert block 44; wherein, through the cooperation of the insert block 44 and the connecting rod 43, the limiting block 42 and the extrusion plate 41 are installed on the outer wall of the plate 1, and the clamping structure 45 can clamp the limiting block 42 and the insert block 44.

[0035] In the specific implementation process, it is worth noting that the outer wall of the limiting block 42 is provided with an insertion hole that can fit with the surface of the insertion block 44. This makes the connection between the connecting rod 43 and the insertion block 44 more stable, and the cooperation between the connecting rod 43 and the pressing plate 41 makes the multiple plates 1 more stable.

[0036] Furthermore, the clamping structure 45 includes a locking pin 451 and a bolt 452. The locking pin 451 is fixedly connected to the outer wall of the insert block 44 and inserted into the outer wall of the limiting block 42; the bolt 452 is threadedly connected to the inner wall of the locking pin 451; wherein, through the cooperation of the locking pin 451 and the bolt 452, the insert block 44 is fixed to the outer wall of the limiting block 42.

[0037] In the specific implementation process, it is worth noting that a threaded groove is provided on the inner wall of the locking pin 451, and the inner wall of the threaded groove is open, with the opening narrowing from the outside to the inside. In this way, after the bolt 452 is inserted into the inside of the locking pin 451, the outer wall of the locking pin 451 will be pressed against the inner wall of the limiting block 42, so that the connecting rod 43 can be fixed on the outer wall of the limiting block 42, and the pressing plate 41 can fix the plate 1.

[0038] Specifically, based on the above embodiments, the plate 1 is installed on the top support of the support device 2, the extrusion plate 41 is placed on the outer wall of the plate 1, the insert block 44 on the outer wall of the connecting rod 43 is inserted into the outer wall of the limiting block 42, and the bolt 452 is inserted into the inner wall of the locking pin 451, connecting the connecting rod 43 and the extrusion plate 41 together, so that the multiple plates 1 are stable after connection.

[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0040] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A two-stage low-pressure steam plate condenser comprising a plate sheet (1), characterized in that: The outer wall side of the plate piece (1) is provided with an air inlet pipe (5), and the two-section low-pressure steam plate condenser further comprises: A support device (2) is installed at the bottom of the plate piece (1); A connecting device (3) is installed on the outer wall of the plate piece (1); A fixing device (4) is arranged above the support device (2) and is installed on the outer wall of the plate piece (1); Wherein, the support device (2) supports the plate piece (1), the connecting device (3) enables the plate piece (1) to recycle the condensate water in the plate piece (1), and the fixing device (4) fixes a plurality of plate pieces (1) together.

2. A two-stage low-pressure steam plate condenser according to claim 1, characterized in that: The support device (2) comprises: A base (21) is arranged below the plate piece (1); Two sets of mounting plates (22) are arranged on both sides of the plate piece (1), and the bottoms are fixedly connected to the top of the base (21); A protective pad (23) is fixedly connected to one side of the mounting plate (22) close to the plate piece (1) and abuts against the outer wall of the plate piece (1); A supporting plate (24) abuts against the bottom of the plate piece (1) and is fixedly connected to the outer wall of the mounting plate (22); A clamping structure (25) is installed on the outer wall of the mounting plate (22); Wherein, the base (21) and the mounting plate (22) cooperate to support and fix the plate piece (1) by the protective pad (23) and the supporting plate (24), and the clamping structure (25) can clamp the plate piece (1).

3. A two-stage low-pressure steam plate condenser according to claim 2, characterized in that: The clamping structure (25) comprises: Two sets of baffles (251) abut against the outer walls of the plate piece (1) front and back; A clamping block (252) is fixedly connected to the outer wall of the mounting plate (22) and has an inner wall sleeved on the outer wall of the baffle (251); Wherein, the plate piece (1) is fixed in the middle of the support device (2) by the cooperation of the baffle (251) and the clamping block (252).

4. A two pass low pressure steam plate condenser as claimed in claim 1 wherein: The connecting device (3) comprises: Two groups of water inlet pipes (31) are arranged below the outer walls of the plate piece (1) on both sides; Two groups of water outlet pipes (32) are arranged above the outer walls of the plate piece (1) on both sides; A connecting pipe (33) is connected between the water inlet pipe (31) below one side and the water outlet pipe (32) above the other side; A fixed shell (34) is sleeved on the outer wall of the connecting pipe (33) and has an inner wall threadedly connected to the outer walls of the water inlet pipe (31) and the water outlet pipe (32); Two groups of sealing rubber pads (35) are sleeved on the outer walls of the water inlet pipe (31) and the water outlet pipe (32) and abut against the inner wall of the fixed shell (34); Wherein, the water inlet pipe (31) and the water outlet pipe (32) are connected together by the cooperation of the fixed shell (34) and the connecting pipe (33), and the sealing rubber pad (35) can seal the gap in the fixed shell (34).

5. A two pass low pressure steam plate type condenser as claimed in claim 1, wherein: The fixing device (4) comprises: Two extrusion plates (41) abut against the outer walls of the plate piece (1) on both sides; A limiting block (42) is fixedly connected to the outer wall of the extrusion plate (41); A connecting rod (43) is installed between the limiting blocks (42); Plug blocks (44) are arranged at two ends of the connecting rods (43) and are respectively inserted into the outer walls of the two limiting blocks (42); Clamping structures (45) are installed on the outer walls of the plug blocks (44); The limiting blocks (42) and the extrusion plates (41) are installed on the outer wall of the plate (1) through the cooperation of the plug blocks (44) and the connecting rods (43), and the clamping structures (45) can clamp the limiting blocks (42) and the plug blocks (44).

6. A two-stage low-pressure steam plate condenser according to claim 5, characterized in that: The clamping structures (45) comprise: Pin locks (451) are fixedly connected to the outer walls of the plug blocks (44) and are inserted into the outer walls of the limiting blocks (42); Bolts (452) are threadedly connected to the inner walls of the pin locks (451); The plug blocks (44) are fixed on the outer walls of the limiting blocks (42) through the cooperation of the pin locks (451) and the bolts (452).