Bridge bearing capacity detection equipment

The fully automated bridge load-bearing capacity testing equipment, utilizing ultrasonic testing instruments, carbonation depth testing instruments, and concrete rebound hammers, solves the problem of cumbersome manual operation in existing technologies, achieving highly efficient bridge inspection and marking results.

CN223976691UActive Publication Date: 2026-03-06JIANGXI HUASHENG ENGINEERING INSPECTION & CONSULTING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-27
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

The current method of testing the load-bearing capacity of bridges relies on manual operation, which is cumbersome, time-consuming, and affects work efficiency.

Method used

Design a bridge load-bearing capacity testing device, which adopts a fully automatic testing system, including an ultrasonic detector, a carbonation depth detector, and a concrete rebound hammer. Through motor drive and push rod control, it realizes automatic detection and marking, reducing manual operation.

Benefits of technology

It enables fully automated detection of concrete strength values, saving manpower and time, improving work efficiency, and marking when steel bar cracks and voids are detected, facilitating subsequent inspection and repair.

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Abstract

The utility model relates to the technical field of bridge bearing capacity detection, in particular to bridge bearing capacity detection equipment. The bridge bearing capacity detection equipment provided by the utility model can be used for carrying out full-automatic detection on the strength value of concrete, reducing manual operation, saving manpower and time and improving the working efficiency. Bridge bearing capacity detection equipment comprises bottom wheels, a connecting frame, moving frames and the like, the left moving frame and the right moving frame are arranged, the front portion and the rear portion of the connecting frame are rotationally connected with the bottom wheels, and the upper portion of the left moving frame is connected with the connecting frame. The concrete rebound apparatus is controlled to move through the second electric push rod, the carbonation depth detector is controlled to move through the third electric push rod, the phenolphthalein reagent spray head is sprayed out by pressing the reagent bin, the bridge strength is evaluated through a carbonation value and a rebound value, full-automatic detection of the concrete strength value can be achieved, manual operation is reduced, and the detection efficiency is improved. Manpower and time are saved, and the working efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of bridge load-bearing capacity testing technology, and in particular to a bridge load-bearing capacity testing device. Background Technology

[0002] Bridge load-bearing capacity testing refers to a series of tests and evaluations conducted on a bridge structure to determine the maximum load it can safely bear under its current condition. In the field of bridge engineering, concrete, as the main building material, has a strength value that is an important indicator for evaluating the safety performance and load-bearing capacity of a bridge structure.

[0003] Current bridge load-bearing capacity testing typically involves manually testing the rebound value of the test surface using a concrete rebound hammer, then spraying phenolphthalein reagent onto the test area, and finally inserting a carbonation depth tester to measure the carbonation value of the concrete. The bridge strength is then assessed by combining the carbonation value with the rebound value. However, the entire testing process relies on manual operation, which is cumbersome, time-consuming, and inefficient, thus affecting work efficiency and causing considerable inconvenience.

[0004] Therefore, it is necessary to design a bridge load-bearing capacity testing device that can automatically detect concrete strength values, reduce manual operation, save manpower and time, and improve work efficiency. Utility Model Content

[0005] To overcome the shortcomings of existing bridge load-bearing capacity testing methods, which rely on manual operation, are cumbersome, and consume a lot of manpower and time, thus affecting work efficiency, this utility model provides a bridge load-bearing capacity testing device that can automatically detect concrete strength values, reduce manual operation, save manpower and time, and improve work efficiency.

[0006] The technical implementation scheme of this utility model is as follows:

[0007] A bridge load-bearing capacity testing device includes a base wheel, a connecting frame, a first motor, a main frame, a moving frame, a controller, and a testing component. The moving frame has two parts, left and right. The connecting frame is rotatably connected to the base wheel at both the front and rear. The connecting frame is connected to the upper part of the left moving frame. The first motor is connected to the inner side of the left part of the connecting frame. The main frame is connected to the output shaft of the first motor. The main frame is rotatably connected to the right connecting frame. The controller is connected to the upper side of the right moving frame. The main frame is equipped with a testing component capable of fully automatic testing and spraying testing reagents.

[0008] Optionally, a push handle is provided on the right-hand movable frame.

[0009] Optionally, the testing assembly includes a reagent chamber, a reaction reagent nozzle, an ultrasonic detector, a carbonation depth detector, a concrete rebound hammer, a first electric actuator, a second electric actuator, a third electric actuator, a third motor, a lead screw, and a spring. Two third motors are connected to the inner front of the main frame, and each third motor's output shaft is connected to a lead screw, which is rotatably connected to the main frame. A moving block is threaded onto the left lead screw, and the moving block is slidably connected to the main frame. A moving plate is threaded onto the right lead screw, and the moving plate is slidably connected to the main frame. A reagent chamber is connected to the upper side of the moving plate, and a reaction reagent nozzle is connected to the reagent chamber via a flexible hose. A first electric actuator is connected to the lower side of the moving block, and an ultrasonic detector is connected to the telescopic end of the first electric actuator. A third electric actuator is connected to the lower side of the moving plate, and a carbonation depth detector is connected to the telescopic end of the third electric actuator via a spring. The carbonation depth detector is connected to the reaction reagent nozzle. A second electric actuator is connected to the rear of the moving plate, and a concrete rebound hammer is connected to the telescopic end of the second electric actuator.

[0010] Optionally, it also includes a second motor and a cleaning brush head, with the second motor connected to the lower left side of the connecting frame and the cleaning brush head connected to the output shaft of the second motor.

[0011] Optionally, it also includes a pigment tank and a marking nozzle. The pigment tank is connected to the upper side of the movable block, and the marking nozzle is connected to the pigment tank via a hose. An ultrasonic detector is connected to the marking nozzle.

[0012] Optionally, it also includes a camera, which is connected to the right side of the mobile board.

[0013] Compared with the prior art, the present invention has the following advantages: 1. The present invention controls the movement of the concrete rebound hammer by the second electric actuator, controls the movement of the carbonation depth detector by the third electric actuator, and presses the reagent chamber to make the phenolphthalein reagent nozzle spray out. The bridge strength is evaluated by carbonation value and rebound value, which achieves the effect of fully automatic detection of concrete strength value, reducing manual operation, saving manpower and time, and improving work efficiency.

[0014] 2. This utility model, by starting the first motor on the connecting frame, drives the main frame to rotate, so that the ultrasonic detector, carbonation depth detector and concrete rebound hammer face the detection surface, achieving the effect of rotating the ultrasonic detector, carbonation depth detector and concrete rebound hammer, which facilitates the detection of both sides of the bridge.

[0015] 3. When the ultrasonic detector detects cracks and voids in certain parts of the reinforcing steel, the pigment chamber is pressed, causing paint to be sprayed out through the marking nozzle for marking. This achieves the effect of marking when cracks and voids are detected in the reinforcing steel, facilitating subsequent detailed inspection and repair work. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0017] Figure 2 This is a three-dimensional structural diagram of the carbonation depth detector and concrete rebound hammer components of this utility model.

[0018] Figure 3 This is a three-dimensional structural diagram of the reaction reagent nozzle and spring components of this utility model.

[0019] Figure 4 This is a three-dimensional structural diagram of the bottom wheel and the second motor of this utility model.

[0020] Figure 5 This is a three-dimensional structural diagram of the pigment and reagent compartments of this utility model.

[0021] The meanings of the labels in the attached diagram are as follows: 1: Bottom wheel, 2: Connecting frame, 3: First motor, 4: Second motor, 5: Cleaning brush head, 6: Main frame, 7: Moving frame, 8: Controller, 9: Pigment chamber, 10: Reagent chamber, 11: Marking nozzle, 12: Reaction reagent nozzle, 13: Ultrasonic detector, 14: Carbonation depth detector, 15: Concrete rebound hammer, 16: First electric actuator, 17: Second electric actuator, 18: Third electric actuator, 19: Camera, 20: Third motor, 21: Lead screw, 22: Spring. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the following will describe this utility model in further detail with reference to the accompanying drawings. It is hereby declared that the terms "up," "down," "left," "right," "front," "back," "inner," and "outer," etc., appearing or about to appear in this document, are based solely on the accompanying drawings and are not intended to specifically limit this utility model.

[0023] A bridge load-bearing capacity testing device, such as Figure 1 , Figure 4 and Figure 5 As shown, it includes a base wheel 1, a connecting frame 2, a first motor 3, a main frame 6, a moving frame 7, a controller 8, and a detection component. The moving frame 7 has two parts, left and right. The right moving frame 7 has a push handle for easy gripping and pushing. The connecting frame 2 is rotatably connected to the base wheel 1 on both the front and rear sides. The left moving frame 7 is connected to the upper part of the connecting frame 2. The first motor 3 is connected to the inner left side of the connecting frame 2. The output shaft of the first motor 3 is connected to the main frame 6. The main frame 6 is rotatably connected to the right connecting frame 2. The controller 8 is connected to the upper side of the right moving frame 7. The main frame 6 is equipped with a detection component.

[0024] like Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, the detection assembly includes a reagent chamber 10, a reaction reagent nozzle 12, an ultrasonic detector 13, a carbonation depth detector 14, a concrete rebound hammer 15, a first electric actuator 16, a second electric actuator 17, a third electric actuator 18, a third motor 20, a lead screw 21, and a spring 22. Two third motors 20 are connected to the inner front part of the main frame 6. Each third motor 20 has a lead screw 21 connected to its output shaft. The lead screws 21 are rotatably connected to the main frame 6. The left lead screw 21 has a threaded moving block that is slidably connected to the main frame 6. The right lead screw 21 also has a threaded moving block. The movable plate is slidably connected to the main frame 6. A reagent chamber 10 is connected to the upper side of the movable plate. A reaction reagent nozzle 12 is connected to the reagent chamber 10 via a hose. A first electric actuator 16 is connected to the lower side of the movable plate. An ultrasonic detector 13 is connected to the telescopic end of the first electric actuator 16. A third electric actuator 18 is connected to the lower side of the movable plate. A carbonation depth detector 14 is connected to the telescopic end of the third electric actuator 18 via a spring 22. The carbonation depth detector 14 is connected to the reaction reagent nozzle 12. A second electric actuator 17 is connected to the rear of the movable plate. A concrete rebound hammer 15 is connected to the telescopic end of the second electric actuator 17.

[0025] like Figures 1-4 As shown, it also includes a second motor 4, a cleaning brush head 5, a pigment tank 9, a marking nozzle 11, and a camera 19. The second motor 4 is connected to the lower left side of the connecting frame 2. The cleaning brush head 5 is connected to the output shaft of the second motor 4. The pigment tank 9 is connected to the upper side of the moving block. The marking nozzle 11 is connected to the pigment tank 9 through a hose. The ultrasonic detector 13 is connected to the marking nozzle 11. The camera 19 is connected to the right side of the moving plate.

[0026] When using this device, first push the connecting frame 2 onto the bridge, then start the second motor 4 through the controller 8 to drive the cleaning brush head 5 to rotate. The cleaning brush head 5 cleans the area to be tested. After cleaning, start the first electric push rod 16 to drive the ultrasonic detector 13 to move downwards, so that the ultrasonic detector 13 is close to the testing area. Then start the third motor 20 on the left to drive the lead screw 21 to rotate, so that the moving block moves back and forth under the action of the thread. The ultrasonic detector 13 detects cracks and voids inside the concrete and around the steel bars.

[0027] When the ultrasonic detector 13 detects cracks and voids in certain areas of the reinforcing steel, pressing the pigment chamber 9 causes paint to be sprayed through the marking nozzle 11 for marking. This allows for marking when cracks and voids are detected in the reinforcing steel, facilitating subsequent detailed inspection and repair. After the reinforcing steel inspection is completed, the third motor 20 on the right is activated, driving the lead screw 21 to rotate, causing the moving plate to move under the action of the thread. Subsequently, the second electric actuator 17 is activated, driving the concrete rebound hammer 15 downwards, so that the concrete rebound hammer 15 contacts the bridge inspection area, and then... The second electric actuator 17 controls the concrete rebound hammer 15 to move upward, and the rebound value is detected by the concrete rebound hammer 15. Then, the third electric actuator 18 is activated to drive the carbonation depth detector 14 to move downward. The detection area is observed through the camera 19. Then, the reagent chamber 10 is pressed, so that the phenolphthalein reagent is sprayed out through the reaction reagent nozzle 12 to the detection area. When the carbonation depth detector 14 moves downward, the spring 22 will be squeezed and contracted. The spring 22 provides buffering. The carbonation depth detector 14 moves downward and inserts the detection head into the bridge detection area to detect the concrete carbonation value.

[0028] The strength of the bridge is evaluated by measuring the carbonation value and rebound value, thus enabling fully automated testing of concrete strength. This reduces manual operation, saves manpower and time, and improves work efficiency. After the test is completed, the carbonation depth detector 14 is moved upward by the third electric actuator 18, and the spring 22 returns to its original position, allowing the carbonation depth detector 14 to be removed from the testing area. When it is necessary to test both sides of the bridge, the first motor 3 on the connecting frame 2 can be started to rotate the main frame 6, so that the ultrasonic detector 13, carbonation depth detector 14 and concrete rebound hammer 15 face the testing surface. This allows the ultrasonic detector 13, carbonation depth detector 14 and concrete rebound hammer 15 to be rotated, facilitating the testing of both sides of the bridge.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that variations may be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A bridge load carrying capacity detection apparatus, characterized by: The utility model relates to a kind of automatic detection and spraying device for concrete, including bottom wheel (1), connecting frame (2), first motor (3), main frame (6), moving frame (7), controller (8) and detection assembly, moving frame (7) is equipped with left and right two, connecting frame (2) front and rear two parts are rotatably connected with bottom wheel (1), the upper part of left moving frame (7) is connected with connecting frame (2), the left side of connecting frame (2) is connected with first motor (3), the output shaft of first motor (3) is connected with main frame (6), and main frame (6) is rotatably connected with the right connecting frame (2), the upper side of right moving frame (7) is connected with controller (8), and main frame (6) is equipped with detection assembly that can carry out full-automatic detection and spray detection reagent.

2. The bridge load capacity testing apparatus according to claim 1, wherein: Right moving frame (7) is equipped with push handle.

3. The bridge load capacity detection apparatus according to claim 1, wherein: Detection assembly includes reagent bin (10), reaction reagent spray head (12), ultrasonic detector (13), carbonization depth detector (14), concrete rebound tester (15), first electric push rod (16), second electric push rod (17), third electric push rod (18), third motor (20), lead screw (21) and spring (22), and the left and right two third motors (20) are connected in the front inner side of main frame (6), the output shaft of third motor (20) is connected with lead screw (21), and lead screw (21) is rotatably connected with main frame (6), and the left lead screw (21) is screwedly equipped with moving block, and moving block is slidably connected with main frame (6), and the right lead screw (21) is screwedly equipped with moving plate, and moving plate is slidably connected with main frame (6), and the upper side of moving plate is connected with reagent bin (10), and reagent bin (10) is connected with reaction reagent spray head (12) through hose, and the lower side of moving block is connected with first electric push rod (16), and the telescopic end of first electric push rod (16) is connected with ultrasonic detector (13), and the lower side of moving plate is connected with third electric push rod (18), and the telescopic end of third electric push rod (18) is connected with carbonization depth detector (14) by spring (22), and carbonization depth detector (14) is connected with reaction reagent spray head (12), and the rear part of moving plate is connected with second electric push rod (17), and the telescopic end of second electric push rod (17) is connected with concrete rebound tester (15).

4. The bridge load capacity detection apparatus according to claim 1, wherein: It further includes second motor (4) and cleaning brush head (5), and the lower side of left connecting frame (2) is connected with second motor (4), and the output shaft of second motor (4) is connected with cleaning brush head (5).

5. The bridge load capacity detection apparatus according to claim 3, wherein: It further includes pigment bin (9) and marking spray head (11), and the upper side of moving block is connected with pigment bin (9), and pigment bin (9) is connected with marking spray head (11) through hose, and ultrasonic detector (13) is connected with marking spray head (11).

6. The bridge load capacity detection apparatus according to claim 3, wherein: It further includes camera (19), and the right side of moving plate is connected with camera (19).