Flexible detection machine based on manipulator and 3D camera

By introducing fixing and disassembly components into the flexible testing machine, the problems of instability and deviation in testing results are solved, achieving device stability and rapid probe disassembly and assembly, facilitating maintenance, and improving the reliability and efficiency of testing.

CN223976966UActive Publication Date: 2026-03-06SUZHOU XUKECHEN INTELLIGENT TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

Existing flexible inspection machines are prone to deviations in inspection results during the inspection process, and it is not easy to maintain the stability of the inspection device.

Method used

The design incorporates fixed and disassembly components, including a fixing block, fixing plate, threaded mounting rod, internally threaded reinforcing cylinder, auxiliary parts, fixed support base, fixed base plate, and anti-slip pad. The threaded connection and support structure maintain the stability of the device. At the same time, the disassembly components enable quick assembly and disassembly of the detection probe, facilitating maintenance and repair.

Benefits of technology

This achieves stability of the detection device, prevents deviations during the detection process, and facilitates the quick installation and removal of the detection probe, thereby improving the reliability of the detection and maintenance efficiency.

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Abstract

The utility model discloses a flexible detection machine based on manipulator and 3D camera relates to flexible detection machine technical field, including fixed protective cover and fixed subassembly, fixed protective cover is integrated structure, and fixed protective cover lower surface is equipped with mounting base plate, fixed subassembly is equipped with mounting base plate surface, and fixed protective cover lower surface is equipped with mounting base plate mounting base plate surface, fixed subassembly is equipped with mounting base plate mounting base plate mounting base plate mounting base plate mounting base plate mounting base plate mounting base plate mounting base plate mounting base plate mounting base plate mounting base plate. And the fixing assembly comprises a fixing block, a fixing plate, a mounting hole, a threaded mounting rod, an internal thread reinforcing cylinder, an auxiliary part, a fixing supporting seat, a fixing bottom plate and an anti-skid pad, the fixing block is arranged on the surface of the side edge of the mounting bottom plate, and the fixing plate is arranged on the lower surface of the mounting bottom plate. According to the flexible detection machine based on the mechanical arm and the 3D camera, the device can be rapidly installed through the fixing assembly so as to maintain the stability of the detection device and prevent deviation during detection, and the device can rapidly disassemble and assemble a detection probe through the disassembling and assembling assembly so that the probe can be conveniently maintained and repaired.
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Description

Technical Field

[0001] This utility model relates to the field of flexible inspection machine technology, specifically a flexible inspection machine based on a robotic arm and a 3D camera. Background Technology

[0002] A flexible inspection machine is a high-precision testing tool primarily used to test the physical properties and quality of flexible materials. It can accurately measure the tensile, bending, and compressive properties of flexible materials, and also detect quality indicators such as thickness, hardness, and elastic modulus. Flexible inspection machines are characterized by non-contact operation, high precision, high speed, and high reliability, and are widely used in manufacturing and medical industries. However, current flexible inspection machines still have the following shortcomings:

[0003] For example, patent application CN214894028U discloses a flexible inspection mechanism. This flexible inspection mechanism, by reasonably selecting fulcrums and trajectories, can achieve flexible inspection of workpieces of different vehicle models using a single inspection mechanism, reducing the space occupied. However, it is not easy to maintain the stability of the inspection device, which can easily lead to deviations in the inspection results during the inspection process.

[0004] Therefore, in view of this, we studied and improved the existing structure to address its shortcomings, and proposed a flexible inspection machine based on a robotic arm and a 3D camera. Utility Model Content

[0005] The purpose of this invention is to provide a flexible inspection machine based on a robotic arm and a D-camera to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a flexible inspection machine based on a robotic arm and a D-camera, comprising a fixed protective cover and a fixing component. The fixed protective cover is an integrated structure, and a mounting base plate is installed on the lower surface of the fixed protective cover. The fixing component is disposed on the surface of the mounting base plate and includes a fixing block, a fixing plate, mounting holes, a threaded mounting rod, an internally threaded reinforcing cylinder, auxiliary parts, a fixed support seat, a fixing base plate, and an anti-slip pad. The fixing block is disposed on the side surface of the mounting base plate, and a fixing plate is disposed on the lower surface of the mounting base plate. Mounting holes are opened on the surfaces of both the fixing plate and the fixing block, and a threaded mounting rod is threadedly connected to the inner side of the mounting hole. The fixing block and the mounting base plate are an integrated structure.

[0007] Furthermore, the lower end surface of the threaded mounting rod is threadedly connected to an internally threaded reinforcing cylinder, and the lower end surface of the internally threaded reinforcing cylinder is provided with an auxiliary component.

[0008] Furthermore, a fixed support seat is installed on the upper surface of the fixed plate, and a fixed base plate is provided on the lower surface of the fixed support seat. An anti-slip pad is connected to the lower surface of the fixed base plate.

[0009] Furthermore, a servo motor is installed inside the fixed protective cover, and the output end of the servo motor is connected to a movable turntable via a coupling.

[0010] Furthermore, a movable robotic arm is mounted on the upper surface of the movable turntable, and the movable robotic arm and the movable turntable are a tightly connected integrated structure.

[0011] Furthermore, a connecting seat is installed on the front side of the upper end of the movable robotic arm, and the surface of the connecting seat is provided with disassembly and assembly components for easy disassembly and assembly.

[0012] Furthermore, the assembly / disassembly assembly includes a threaded mounting cylinder, a threaded mounting component, and a fixing frame. The threaded mounting cylinder is installed on the front side of the connector, the threaded mounting cylinder is threadedly connected to the inner side of the threaded mounting component, and the fixing frame is installed on the front side of the threaded mounting component.

[0013] Furthermore, the assembly and disassembly assembly also includes a mounting frame and a D-detection probe, and the mounting frame is provided on the front side of the fixed frame, with the D-detection probe being snapped into place on the inner side of the mounting frame.

[0014] This utility model provides a flexible inspection machine based on a robotic arm and a D-camera, which has the following beneficial effects:

[0015] 1. This utility model, by setting a fixing component, includes a fixing block, a fixing plate, mounting holes, a threaded mounting rod, an internally threaded reinforcing cylinder, auxiliary parts, a fixing support base, a fixing base plate, and an anti-slip pad. In use, the mounting base plate is placed on the fixing plate, aligning the fixing block and the mounting holes on the surface of the fixing plate. The threaded mounting rod is threaded into the inner side of the mounting hole to fix the mounting base plate and the fixing plate together. The internally threaded reinforcing cylinder is threaded onto the outer side of the threaded mounting rod. The internally threaded reinforcing cylinder is tightened by turning the auxiliary parts to reinforce the connection between the mounting base plate and the fixing plate. The fixing support base supports the detection device, and the anti-slip pad prevents the fixing base plate from shifting. This allows the device to be quickly installed as a whole, maintaining the stability of the detection device and preventing deviations during detection.

[0016] 2. This utility model features a disassembly and assembly assembly, which includes a threaded mounting cylinder, a threaded mounting component, and a fixing frame. The assembly also includes the mounting frame and a D-type detection probe. In use, the fixing frame is fixed to the connecting seat by connecting the threaded mounting component to the threaded mounting cylinder. The D-type detection probe is then inserted into the mounting frame and pushed inward, causing the rear end of the D-type detection probe to engage with the fixing frame. The front end of the D-type detection probe is limited by the mounting frame, thus enabling the device to quickly disassemble and assemble the detection probe for easy maintenance and repair. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of a flexible inspection machine based on a robotic arm and a 3D camera according to the present invention.

[0018] Figure 2 This is a three-dimensional structural diagram of the fixing component of a flexible inspection machine based on a robotic arm and a 3D camera according to this utility model.

[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of the movable robotic arm of a flexible inspection machine based on a robotic arm and a 3D camera according to this utility model.

[0020] Figure 4 This is a three-dimensional structural diagram of the disassembly and assembly components of a flexible inspection machine based on a robotic arm and a 3D camera, according to this utility model.

[0021] In the diagram: 1. Fixed protective cover; 2. Mounting base plate; 3. Fixed component; 301. Fixing block; 302. Fixing plate; 303. Mounting hole; 304. Threaded mounting rod; 305. Internal threaded reinforcing cylinder; 306. Auxiliary component; 307. Fixed support base; 308. Fixed base plate; 309. Anti-slip pad; 4. Servo motor; 5. Movable turntable; 6. Movable robot arm; 7. Connecting seat; 8. Disassembly and assembly component; 801. Threaded mounting cylinder; 802. Threaded mounting part; 803. Fixing frame; 804. Mounting frame; 805. 3D detection probe. Detailed Implementation

[0022] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0023] like Figures 1 to 4 As shown, a flexible inspection machine based on a robotic arm and a 3D camera includes a fixed protective cover 1 and a fixed component 3. The fixed protective cover 1 is an integrated structure, and a mounting base plate 2 is installed on the lower surface of the fixed protective cover 1. The fixed component 3 is disposed on the surface of the mounting base plate 2, and the fixed component 3 includes a fixing block 301, a fixing plate 302, a mounting hole 303, a threaded mounting rod 304, an internally threaded reinforcing cylinder 305, an auxiliary component 306, a fixed support 307, a fixed base plate 308, and an anti-slip pad 309. The fixing block 301 is disposed on the side surface of the mounting base plate 2, and the fixing plate 302 is disposed on the lower surface of the mounting base plate 2. Mounting holes 303 are opened on the surfaces of both the fixing plate 302 and the fixing block 301, and the threaded mounting rod 304 is threadedly connected to the inner side of the mounting hole 303. The fixing block 301 and the mounting base plate 2 are an integrated structure.

[0024] The specific operation is as follows: When in use, place the mounting base plate 2 on the fixing plate 302, align the fixing block 301 and the mounting hole 303 on the surface of the fixing plate 302, and fix the mounting base plate 2 and the fixing plate 302 together by connecting the threaded mounting rod 304 to the threaded connection inside the mounting hole 303. Thread the internal threaded reinforcing cylinder 305 to the outside of the threaded mounting rod 304, and tighten the internal threaded reinforcing cylinder 305 by turning it with the auxiliary part 306 to reinforce the connection between the mounting base plate 2 and the fixing plate 302. Support the detection device with the fixed support seat 307 and prevent the fixed base plate 308 from shifting with the anti-slip pad 309.

[0025] Please refer to Figures 3 to 4 The lower end of the threaded mounting rod 304 is threadedly connected to an internally threaded reinforcing cylinder 305, and an auxiliary component 306 is provided on the lower end of the internally threaded reinforcing cylinder 305. A fixed support base 307 is mounted on the upper surface of the fixed plate 302, and a fixed base plate 308 is provided on the lower surface of the fixed support base 307. An anti-slip pad 309 is connected to the lower surface of the fixed base plate 308. A servo motor 4 is installed inside the fixed protective cover 1, and the output end of the servo motor 4 is connected to a movable turntable 5 via a coupling. A movable robot arm 6 is mounted on the upper surface of the movable turntable 5, and the movable robot arm 6 and the movable turntable 5 are a tightly connected integrated structure. A connecting seat 7 is installed on the front side of the upper end of the robotic arm 6, and the surface of the connecting seat 7 is provided with a disassembly and assembly component 8 for easy disassembly and assembly. The disassembly and assembly component 8 includes a threaded mounting cylinder 801, a threaded mounting component 802, and a fixing frame 803. The threaded mounting cylinder 801 is installed on the front side of the connecting seat 7, and the threaded mounting component 802 is threadedly connected to the inner side of the threaded mounting cylinder 801. The fixing frame 803 is installed on the front side of the threaded mounting component 802. The disassembly and assembly component 8 also includes a mounting frame 804 and a 3D detection probe 805. The mounting frame 804 is provided on the front side of the fixing frame 803, and the 3D detection probe 805 is engaged and connected to the inner side of the mounting frame 804.

[0026] The specific operation is as follows: During use, the detection position of the 3D detection probe 805 is adjusted by the movable robotic arm 6, and the detection is performed by the 3D detection probe 805. The fixed frame 803 is fixed on the connecting seat 7 by the threaded connection between the threaded mounting part 802 and the inner side of the threaded mounting cylinder 801. The 3D detection probe 805 is inserted into the inner side of the mounting frame 804 and pushed inward so that the rear end of the 3D detection probe 805 is engaged with the fixed frame 803, and the front end of the 3D detection probe 805 is limited by the mounting frame 804.

[0027] In summary, as Figures 1 to 4As shown, this flexible inspection machine based on a robotic arm and a 3D camera is used as follows: First, the mounting base plate 2 is placed on the fixing plate 302, aligning the fixing block 301 and the mounting holes 303 on the surface of the fixing plate 302. The mounting base plate 2 and the fixing plate 302 are fixed together by connecting the threaded mounting rod 304 to the threaded connection inside the mounting holes 303. The internal threaded reinforcing cylinder 305 is threaded to the outside of the threaded mounting rod 304. The internal threaded reinforcing cylinder 305 is tightened by turning it with the auxiliary component 306. This secures the mounting base plate 2 and the fixing plate 302 together. The connection of 02 is reinforced. The detection device is supported by the fixed support base 307. The anti-slip pad 309 prevents the fixed base plate 308 from shifting. Then, the fixed frame 803 is fixed on the connecting seat 7 by the threaded connection between the threaded mounting part 802 and the inner side of the threaded mounting cylinder 801. The 3D detection probe 805 is inserted into the inner side of the mounting frame 804 and pushed inward so that the rear end of the 3D detection probe 805 is engaged with the fixed frame 803 and the front end of the 3D detection probe 805 is limited by the mounting frame 804.

[0028] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A flexible detection machine based on a mechanical hand and a 3D camera, comprising a fixed protective cover (1) and a fixed assembly (3), characterized in that: The fixed protective cover (1) is an integrated structure, and the lower surface of the fixed protective cover (1) is provided with a mounting bottom plate (2), the fixed assembly (3) is arranged on the surface of the mounting bottom plate (2), and the fixed assembly (3) comprises a fixed block (301), a fixed plate (302), a mounting hole (303), a threaded mounting rod (304), an internally threaded reinforcing cylinder (305), an auxiliary part (306), a fixed support base (307), a fixed bottom plate (308) and an anti-skid pad (309), the fixed block (301) is arranged on the side surface of the mounting bottom plate (2), the lower surface of the mounting bottom plate (2) is provided with the fixed plate (302), the surfaces of the fixed plate (302) and the fixed block (301) are both provided with the mounting hole (303), and the inside of the mounting hole (303) is threadedly connected with the threaded mounting rod (304), and the fixed block (301) and the mounting bottom plate (2) are an integrated structure. 2.The flexible detection machine based on the mechanical hand and the 3D camera of claim 1, wherein, The lower end surface of the threaded mounting rod (304) is threadedly connected with the internally threaded reinforcing cylinder (305), and the lower end surface of the internally threaded reinforcing cylinder (305) is provided with the auxiliary part (306). 3.The flexible detection machine based on the mechanical hand and the 3D camera of claim 1, wherein, The upper surface of the fixed plate (302) is provided with the fixed support base (307), the lower surface of the fixed support base (307) is provided with the fixed bottom plate (308), and the lower surface of the fixed bottom plate (308) is connected with the anti-skid pad (309). 4.The flexible inspection machine based on the mechanical hand and 3D camera of claim 1, wherein, The inside of the fixed protective cover (1) is provided with a servo motor (4), and the output end of the servo motor (4) is connected with a movable turntable (5) through a shaft coupling. 5.The flexible inspection machine based on the mechanical hand and 3D camera of claim 4, wherein, The upper surface of the movable turntable (5) is provided with a movable mechanical hand (6), and the movable mechanical hand (6) and the movable turntable (5) are an integrated structure in close connection. 6.The flexible inspection machine based on the mechanical hand and 3D camera of claim 5, wherein, The upper end of the movable mechanical hand (6) is provided with a connecting seat (7), and the surface of the connecting seat (7) is provided with a dismounting assembly (8) for facilitating dismounting. 7.The flexible inspection machine based on the mechanical hand and 3D camera of claim 6, wherein, The dismounting assembly (8) comprises a threaded mounting cylinder (801), a threaded mounting part (802) and a fixed frame (803), the front side of the connecting seat (7) is provided with the threaded mounting cylinder (801), the inside of the threaded mounting cylinder (801) is threadedly connected with the threaded mounting part (802), and the front side of the threaded mounting part (802) is provided with the fixed frame (803). 8.The flexible inspection machine based on the mechanical hand and 3D camera of claim 7, wherein, The dismounting assembly (8) further comprises an installation frame (804) and a 3D detection probe (805), and the front side of the fixed frame (803) is provided with the installation frame (804), and the inside of the installation frame (804) is clampedly connected with the 3D detection probe (805).

Citation Information

Patent Citations

  • Flexible detection mechanism

    CN214894028U