Belt coal flow coal quality detection device

By combining a support plate, chute, slider, sliding frame, drive motor, crushing drum, pulsed laser and spectrometer, the problem of low coal quality detection efficiency in conveyor belt coal flow is solved, realizing automated sampling and high-precision detection, and improving detection efficiency and accuracy.

CN223977111UActive Publication Date: 2026-03-06CHINA COAL HUAJIN GROUP JINCHENG ENERGY CO LTD
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Patent Information

Application Number
CN202520499895.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2026-03-06
Estimated Expiration
2035-03-21

AI Technical Summary

Technical Problem

Existing technologies for detecting coal quality in conveyor belt coal flow are inefficient and require a large amount of manpower, which reduces the efficiency and practicality of the detection.

Method used

The device employs a combination of support plate, chute, slider, sliding frame, drive motor, crushing cylinder, pulsed laser and spectrometer to achieve automated sampling and high-precision detection.

Benefits of technology

It enables efficient and automated sampling and high-precision detection of coal quality in conveyor belt coal flow, reducing manpower input and improving detection efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a belt coal flow coal quality detection device, and relates to the technical field of coal quality detection, the belt coal flow coal quality detection device comprises two support plates, the inner sides of the two support plates are provided with sliding chutes, the interiors of the sliding chutes are slidably connected with a sliding frame through sliding blocks, the front of the sliding frame is fixedly connected with two circular plates, and the circular plates are fixedly connected with the two circular plates. A first driving motor is arranged on the left side of a circular plate on the left side, a second driving motor is arranged on the right side of a circular plate on the right side, a circular sleeve and a second containing box can collect and sample coal above a conveying belt, and then the collected coal can be pulverized through a pulverizing rod in a pulverizing cylinder; according to the coal quality detection device, coal quality can be accurately sampled, the work of operators is relieved, the pulse laser and the spectrograph are matched for work, the spectrograph and the pulse laser are used for coal quality analysis, the components and characteristics of the coal quality can be accurately detected, the working efficiency and accuracy are improved, and the practicability is improved.
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Description

Technical Field

[0001] This utility model relates to the field of coal quality testing technology, and in particular to a coal quality testing device for conveyor belt coal flow. Background Technology

[0002] The quality of coal in flow refers to the changes in the physical and chemical properties of coal during mining, transportation, and use, and their impact on coal quality. Key quality indicators of coal include calorific value, ash content, sulfur content, moisture content, and volatile matter, which directly determine the utilization value of coal. During the transportation of coal from underground to the surface, the quality of coal in flow may be affected by various factors, such as coal seam geological conditions, mining methods, transportation equipment, and external environmental factors such as humidity and temperature.

[0003] Existing methods for testing the coal quality of conveyor belt coal flows are quite cumbersome for operators, requiring a significant amount of manpower and reducing testing efficiency and practicality. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of the present invention by proposing a belt coal flow coal quality detection device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A conveyor belt coal flow quality detection device includes two support plates. The inner sides of the two support plates are provided with grooves. A sliding frame is slidably connected to the inside of the grooves via a slider. Two circular plates are fixedly connected to the front of the sliding frame. A first drive motor is provided on the left side of the left circular plate, and a second drive motor is provided on the right side of the right circular plate. A first connecting sleeve is provided at the power output end of the first drive motor, and a connecting frame is fixedly connected to the right side of the first connecting sleeve.

[0007] A crushing cylinder is fixedly connected to the right side of the connecting frame. A clamping frame is fixedly connected to the upper surface of the crushing cylinder. A discharge inclined pipe is fixedly connected to the upper surface of the crushing cylinder. A first material holding box is fixedly connected to the upper surface of the discharge inclined pipe. A circular sleeve is fixedly connected to the lower surface of the crushing cylinder. A second material holding box is fixedly connected to the lower surface of the circular sleeve. A crushing rod is provided inside the crushing cylinder.

[0008] Preferably, a first bevel gear is fixedly connected to the lower surface of the crushing rod, a second bevel gear is meshed with the outer surface of the first bevel gear, a protective box is provided on the outer surface of the first and second bevel gears, and a circular rod is fixedly connected to the right side of the second bevel gear.

[0009] Preferably, support columns are fixedly connected to the front and rear sides of the upper surface of the two support plates, and a receiving plate is fixedly connected to the upper surface of the support columns. A movable groove is opened on the upper surface of the receiving plate, and a detection box is slidably connected inside the movable groove through a movable block. A baffle is provided behind the detection box.

[0010] Preferably, a load-bearing frame is fixedly connected to the left side of the upper surface of the receiving plate, a pulsed laser is provided on the right side of the upper surface of the load-bearing frame, and a spectrometer is provided at the middle position of the upper surface of the load-bearing frame.

[0011] Preferably, a placement plate is fixedly connected to the rear of the two support plates, an electric push rod is provided on the upper surface of the placement plate, a drive rod is provided at the power output end of the electric push rod, and a push frame is fixedly connected to the front of the drive rod.

[0012] Preferably, a square sleeve is fixedly connected to the left side of the crushing cylinder, the right side of the square sleeve is fixedly connected to the left side of the circular tube, and the right side of the circular tube is slidably connected to the inside of the right circular plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] This invention uses a first drive motor to drive a circular sleeve and a second material container to collect and sample coal above the conveyor belt. The collected coal is then crushed by crushing rods inside the crushing cylinder, enabling accurate coal sampling. This avoids the need for operators to spend a lot of manpower collecting, crushing, and sampling coal, reducing their workload. Furthermore, by using a pulsed laser and a spectrometer in conjunction, coal quality analysis can be performed with high precision and speed, accurately detecting the composition and characteristics of the coal, improving work efficiency and accuracy, and enhancing practicality. Attached Figure Description

[0015] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0016] Figure 1 This is a schematic diagram of the structure of a conveyor belt coal flow quality detection device proposed in this utility model;

[0017] Figure 2 This is a schematic diagram of the pusher frame structure proposed in this utility model;

[0018] Figure 3 This is a schematic diagram of the crushing cylinder structure proposed in this utility model;

[0019] Figure 4 This is a cross-sectional view of the internal structure of the crushing cylinder proposed in this utility model.

[0020] In the diagram: 1. Support plate; 2. Slide groove; 3. Slider; 4. Sliding frame; 5. Circular plate; 6. First drive motor; 7. Second drive motor; 8. First connecting sleeve; 9. Connecting frame; 10. Crushing cylinder; 11. Clamping frame; 12. Discharge inclined tube; 13. First material container; 14. Circular sleeve; 15. Second material container; 16. Crushing rod; 17. First bevel gear; 18. Second bevel gear; 19. Protective box; 20. Circular rod; 21. Support column; 22. Receiving plate; 23. Movable groove; 24. Movable block; 25. Detection box; 26. Baffle; 27. Load-bearing frame; 28. Pulsed laser; 29. ​​Spectrometer; 30. Placement plate; 31. Electric push rod; 32. Drive rod; 33. Push frame; 34. Square sleeve; 35. Circular tube. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Example 1

[0023] Reference Figure 1-4 A belt conveyor coal flow quality detection device includes two support plates 1. The inner sides of the two support plates 1 are provided with grooves 2. The inside of the grooves 2 is slidably connected to a sliding frame 4 via a slider 3. Two circular plates 5 are fixedly connected to the front of the sliding frame 4. A first drive motor 6 is provided on the left side of the left circular plate 5, and a second drive motor 7 is provided on the right side of the right circular plate 5. A first connecting sleeve 8 is provided at the power output end of the first drive motor 6, and a connecting frame 9 is fixedly connected to the right side of the first connecting sleeve 8.

[0024] A crushing cylinder 10 is fixedly connected to the right side of the connecting frame 9. A clamping frame 11 is fixedly connected to the upper surface of the crushing cylinder 10. A discharge inclined pipe 12 is fixedly connected to the upper surface of the crushing cylinder 10. A first material holding box 13 is fixedly connected to the upper surface of the discharge inclined pipe 12. The first material holding box 13 and the discharge inclined pipe 12 are detachable and can be assembled. The crushed coal will be transported to the position of the first material holding box 13 through the discharge inclined pipe 12. Then the operator will remove the first material holding box 13 for subsequent testing operations.

[0025] A circular sleeve 14 is fixedly connected to the lower surface of the crushing cylinder 10, and a second material container 15 is fixedly connected to the lower surface of the circular sleeve 14. When the device is not performing crushing and sampling work, the discharge inclined pipe 12 and the circular sleeve 14 are in a horizontal state and will not collide with the coal transported above the conveyor belt below.

[0026] The crushing cylinder 10 is equipped with a crushing rod 16 inside. A first bevel gear 17 is fixedly connected to the lower surface of the crushing rod 16. A second bevel gear 18 is meshed with the outer surface of the first bevel gear 17. The first bevel gear 17 and the second bevel gear 18 work together to crush the collected coal into fine particles, which facilitates further testing of the coal.

[0027] The outer surfaces of the first bevel gear 17 and the second bevel gear 18 are provided with protective boxes 19. A circular rod 20 is fixedly connected to the right side of the second bevel gear 18. Support columns 21 are fixedly connected to the front and rear sides of the upper surfaces of the two support plates 1. A receiving plate 22 is fixedly connected to the upper surface of the support column 21. A movable groove 23 is opened on the upper surface of the receiving plate 22. The detection box 25 is slidably connected to the inside of the movable groove 23 through a movable block 24. The cooperation between the movable groove 23 and the movable block 24 allows the detection box 25 to slide left and right on the upper surface of the receiving plate 22, which facilitates the operator to move the detection box 25.

[0028] A baffle 26 is provided at the rear of the detection box 25. A load-bearing frame 27 is fixedly connected to the left side of the upper surface of the receiving plate 22. A pulsed laser 28 is provided on the right side of the upper surface of the load-bearing frame 27. A spectrometer 29 is provided in the middle of the upper surface of the load-bearing frame 27. The use of a spectrometer and a pulsed laser for coal quality detection and analysis can perform high-precision detection of coal quality and accurately detect the composition and characteristics of coal.

[0029] A placement plate 30 is fixedly connected to the rear of the two support plates 1. An electric push rod 31 is provided on the upper surface of the placement plate 30. A drive rod 32 is provided at the power output end of the electric push rod 31. A push frame 33 is fixedly connected to the front of the drive rod 32. A square sleeve 34 is fixedly connected to the left side of the crushing cylinder 10. The right side of the square sleeve 34 is fixedly connected to the left side of the circular tube 35, and the right side of the circular tube 35 is slidably connected to the inside of the right circular plate 5.

[0030] Testing the coal quality of conveyor belt coal flow requires a significant amount of manpower from operators, reducing testing efficiency and practicality.

[0031] When the operator uses the device, the coal to be tested is transported from the conveyor belt below. The operator can open the electric push rod 31, and the power output end of the electric push rod 31 will drive the drive rod 32 and the push frame 33 to move back and forth. The push frame 33 pushes the sliding frame 4 forward. Then the operator starts the first drive motor 6. The rotation of the power output end of the first drive motor 6 will drive the first connecting sleeve 8, the connecting frame 9, the crushing cylinder 10, the discharge inclined pipe 12, the first material box 13, the circular sleeve 14, and the second material box 15 to rotate. When the circular sleeve 14 and the second material box 15 rotate, the second material box 15 will collect the coal transported above the conveyor belt, and then, through rotation and transport by the circular sleeve 14, the collected coal will be sent to the inside of the crushing cylinder 10 by gravity. Then, the operator restarts the second drive motor 7. The rotation of the power output end of the second drive motor 7 drives the circular rod 20 and the second bevel gear 18 to rotate. The rotation of the second bevel gear 18 then drives the first bevel gear 17 and the crushing rod 16 to rotate. The crushing rod 16 can crush the coal that enters the crushing cylinder 10, quickly crushing the collected coal into fine particles, which is convenient for later coal quality testing. Then, through the rotation of the first drive motor 6, the discharge inclined pipe 12 and the first material box 13 are rotated to the downward tilt angle, so that the crushed coal flows into the interior of the first material box 13 by gravity. Then, the operator removes the first material box 13 and places it inside the detection box 25. Then, the detection box 25 is slid under the pulse laser 28 and the spectrometer 29 for testing.

[0032] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A belt flow coal quality detection device, comprising two support plates (1), characterized in that: The inner side of two supporting plates (1) is provided with a sliding groove (2), the inside of the sliding groove (2) is slidably connected with a sliding frame (4) through a sliding block (3), the front of the sliding frame (4) is fixedly connected with two circular plates (5), the left side of the left circular plate (5) is provided with a first driving motor (6), the right side of the right circular plate (5) is provided with a second driving motor (7), the power output end of the first driving motor (6) is provided with a first connecting sleeve (8), the right side of the first connecting sleeve (8) is fixedly connected with a connecting frame (9); The right side of the connecting frame (9) is fixedly connected with a crushing cylinder (10), the upper surface of the crushing cylinder (10) is fixedly connected with a clamping frame (11), the upper surface of the crushing cylinder (10) is fixedly connected with a discharge inclined pipe (12), the upper surface of the discharge inclined pipe (12) is fixedly connected with a first material containing box (13), the lower surface of the crushing cylinder (10) is fixedly connected with a circular sleeve (14), the lower surface of the circular sleeve (14) is fixedly connected with a second material containing box (15), the inside of the crushing cylinder (10) is provided with a crushing rod (16).

2. The belt coal flow coal quality detection device according to claim 1, characterized in that, The lower surface of the crushing rod (16) is fixedly connected with a first bevel gear (17), the outer surface of the first bevel gear (17) is meshingly connected with a second bevel gear (18), the outer surfaces of the first bevel gear (17) and the second bevel gear (18) are provided with a protection box (19), the right side of the second bevel gear (18) is fixedly connected with a circular rod (20).

3. The belt flow coal quality detection device according to claim 1, characterized in that, The upper surfaces of two supporting plates (1) are fixedly connected with supporting columns (21) on the front and rear sides, the upper surface of the supporting column (21) is fixedly connected with a receiving plate (22), the upper surface of the receiving plate (22) is provided with a movable groove (23), the inside of the movable groove (23) is slidably connected with a detection box (25) through a movable block (24), the rear of the detection box (25) is provided with a baffle (26).

4. The belt flow coal quality detection device according to claim 3, characterized in that, The upper surface of the receiving plate (22) is fixedly connected with a bearing frame (27) on the left side, the upper surface of the bearing frame (27) is provided with a pulse laser (28) on the right side, and the upper surface of the bearing frame (27) is provided with a spectrometer (29) at the middle position.

5. The belt flow coal quality detection device according to claim 1, characterized in that, The rear of two supporting plates (1) is fixedly connected with a placing plate (30), the upper surface of the placing plate (30) is provided with an electric push rod (31), the power output end of the electric push rod (31) is provided with a driving rod (32), and the front of the driving rod (32) is fixedly connected with a pushing frame (33).

6. The belt flow coal quality detection device according to claim 1, characterized in that, The left side of the crushing cylinder (10) is fixedly connected with a square sleeve (34), the right side of the square sleeve (34) is fixedly connected with the left side of a circular pipe (35), and the right side of the circular pipe (35) is slidably connected with the inside of the right circular plate (5).