Multi-path SPD process and finished product test equipment

By designing multi-channel SPD process and finished product testing equipment, efficient and automated testing of products such as varistors, semiconductor discharge tubes, gas discharge tubes and TVS has been achieved, solving the problems of low testing efficiency and inaccurate data in existing technologies, and improving testing efficiency and accuracy.

CN223977306UActive Publication Date: 2026-03-06SHENZHEN RUILONGYUAN ELECTRONICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

In existing technologies, manual testing of products such as varistors, semiconductor discharge tubes, gas discharge tubes, and TVS after production is inefficient and prone to data deviation, resulting in high costs, long testing times, and inaccurate testing.

Method used

A multi-channel SPD process and finished product testing device was designed, including a workbench, a testing mechanism, a control and display device, and a power supply device. The testing mechanism includes a test frame, a placement component, a testing component, and a drive component. The vertical movement of the drive component enables automated testing of multiple samples. Sensors are used to detect the position and quantity of the samples to ensure the accuracy of the test.

Benefits of technology

It enables efficient automated testing of multiple samples, improving testing efficiency, reducing labor costs, and ensuring the accuracy and consistency of test data.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multipath SPD process and finished product test device, comprising a workbench, the workbench is provided with a test mechanism, a control display device and a power supply device, and the test mechanism, the control display device and the power supply device are electrically connected; the testing mechanism comprises a testing frame, a testing mechanism and a driving mechanism, wherein the testing frame is arranged on the workbench; the object placing assembly is arranged on the test frame, and the object placing assembly is suitable for placing a plurality of test samples; the test assembly is arranged on the test frame, can ascend or descend in the vertical direction of the test frame, and is arranged in the same vertical direction as the object placing assembly so as to be suitable for testing the test sample in the object placing assembly; the driving assembly is arranged at the top of the testing frame and can ascend or descend in the vertical direction of the testing frame, and the driving assembly is connected with the testing assembly so as to be suitable for driving the testing assembly to ascend or descend.
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Description

Technical Field

[0001] This utility model relates to the field of electrical technology, specifically to a multi-channel SPD process and finished product testing equipment. Background Technology

[0002] In the electrical field, products such as varistors, semiconductor discharge tubes, gas discharge tubes, TVS, and SPDs need to be tested after production to determine whether they meet the standards for leaving the factory. If the testing is done manually, one by one, the efficiency is very low and it consumes a lot of manpower, which will increase or decrease the production time and cost. In addition, the test samples must be aligned with the testing equipment before testing, which is prone to deviation. If the deviation occurs, the test data will be inaccurate. Utility Model Content

[0003] This utility model aims to at least partially solve one of the technical problems in related technologies. Therefore, one objective of this utility model is to provide a multi-channel SPD process and finished product testing equipment, comprising:

[0004] A workbench is provided with a testing mechanism, a control and display device, and a power supply device, which are electrically connected.

[0005] The testing facility includes:

[0006] A test fixture, which is mounted on the workbench;

[0007] A storage assembly, disposed on the test rack, the storage assembly being adapted to hold multiple test samples;

[0008] A test component is disposed on the test frame and can be raised or lowered along the vertical direction of the test frame. It is also disposed in the same vertical direction as the placement component to facilitate testing of the test sample inside the placement component.

[0009] A drive assembly is located at the top of the test frame and can rise or fall along the vertical direction of the test frame. The drive assembly is connected to the test assembly to drive the test assembly to rise or fall.

[0010] Preferably, the storage component includes:

[0011] A fixture is mounted on the test frame, and the end of the fixture is provided with a slot;

[0012] Multiple first sensors are equally spaced within the fixture;

[0013] Two limiting rods are provided at equal intervals at the slot of the fixture.

[0014] Preferably, the test components include:

[0015] Two sliding rods are vertically mounted on the test frame and are spaced apart.

[0016] Two sliding sleeves are respectively slidably disposed on the two sliding rods;

[0017] A fixing plate is disposed on the two sliding sleeves;

[0018] Multiple test pins are vertically disposed at the end of the fixing plate, and the multiple test pins are arranged at equal intervals.

[0019] Multiple second sensors are vertically arranged at equal intervals at the bottom of the fixed plate, and the multiple second sensors are respectively spaced apart from the multiple test probes.

[0020] Preferably, the top of the fixing plate is provided with a connecting frame.

[0021] Preferably, the driving component includes:

[0022] Mounting component, which is located on top of the test fixture;

[0023] A grip, one end of which is rotatably connected to the top of the mounting component, and the other end of which is inclined.

[0024] Two connectors are respectively located on both sides of the handle, and the first ends of the two connectors are rotatably connected to the handle;

[0025] A sliding column is vertically slidably disposed at the bottom of the mounting component. The second ends of the two connecting components are respectively rotatably connected to the top of the sliding column, and the bottom of the sliding column is connected to the connecting frame.

[0026] Preferably, the two connectors are trapezoidal in shape, and the two connectors form a clearance space with the top of the mounting member.

[0027] Preferably, the top of the mounting component is U-shaped, and the bottom of the mounting component is a through cylindrical shape.

[0028] Preferably, the end of the test fixture is provided with multiple control buttons.

[0029] Preferably, the test fixture is provided with rotatable handles on both sides.

[0030] Preferably, an alarm is provided on the top of the control display device.

[0031] The above-described solution of this utility model has at least the following beneficial effects:

[0032] The operator can place multiple test samples inside the plant component of the testing mechanism, and then drive the component to descend vertically, so that the test component also descends vertically, so that the test component can perform DC breakdown voltage, start voltage, and circuit continuity tests on the test samples inside the placement component. The test results will be displayed on the control display device.

[0033] The aforementioned power supply device can control the test components to energize one or more test samples, thereby ensuring the accuracy of the test components.

[0034] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0035] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0036] Figure 1 This is a schematic diagram of the structure of a multi-channel SPD process and finished product testing equipment provided in this embodiment of the utility model;

[0037] Figure 2 This is a schematic diagram of the structure of the testing mechanism provided in this embodiment of the utility model;

[0038] Figure 3 This is a schematic diagram of the structure of the test fixture provided in this embodiment of the utility model;

[0039] Figure 4 yes Figure 2 Enlarged view of part A;

[0040] Figure 5 yes Figure 3 Enlarged view of part B;

[0041] Figure 6 yes Figure 2 Enlarged view of part C;

[0042] Figure 7 This is a schematic diagram of the structure of the storage component provided in an embodiment of this utility model;

[0043] Figure 8 yes Figure 7 Enlarged view of part D.

[0044] Explanation of icon numbers:

[0045] 1. Workbench; 2. Testing mechanism; 3. Control and display device; 4. Power supply device;

[0046] 201. Test rack; 202. Storage assembly; 203. Test assembly; 204. Drive assembly;

[0047] 2011, Control button; 2012, Handle;

[0048] 2021, Fixture; 2022, First Sensor; 2023, Limiting Rod;

[0049] 2031, slide bar; 2032, sliding sleeve; 2033, fixing plate; 2034, test probe; 2035, second sensor; 2036, connecting bracket;

[0050] 2041. Mounting component; 2042. Handle; 2043. Connector; 2044. Sliding column;

[0051] 301. Alarm device.

[0052] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0053] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0054] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "circumferential", "radial", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0055] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0056] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0057] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0058] The following describes in detail, with reference to the accompanying drawings, an embodiment of the present invention: a multi-channel SPD process and a finished product testing device.

[0059] Please see Figures 1-8In this embodiment, the system includes: a workbench 1, on which a testing mechanism 2, a control and display device 3, and a power supply device 4 are provided, and the testing mechanism 2, the control and display device 3, and the power supply device 4 are electrically connected; the testing mechanism 2 includes: a testing frame 201, which is disposed on the workbench 1; a placement component 202, which is disposed on the testing frame 201 and is adapted to place multiple test samples; a testing component 203, which is disposed on the testing frame 201 and can rise or fall along the vertical direction of the testing frame 201, and is disposed in the same vertical direction as the placement component 202, so as to test the test samples in the placement component 202; and a driving component 204, which is disposed on the top of the testing frame 201 and can rise or fall along the vertical direction of the testing frame 201, and is connected to the testing component 203, so as to drive the testing component 203 to rise or fall.

[0060] The operator can place multiple test samples inside the plant component of the testing mechanism 2, and then drive the component 204 to descend vertically, thereby driving the testing component 203 to also descend vertically. This allows the testing component 203 to perform DC breakdown voltage, start voltage, and circuit continuity tests on the test samples inside the placement component 202. The test results will be displayed on the control display device 3. The power supply device 4 can control the testing component 203 to energize one or more test samples to ensure the accuracy of the testing component 203.

[0061] The test samples mentioned above can be applicable to products such as varistors, semiconductor discharge tubes, gas discharge tubes, TVS, and SPD.

[0062] In this embodiment, the placement assembly 202 includes: a fixture 2021, which is mounted on the test rack 201 and has a slot at its end; a plurality of first sensors 2022, which are equally spaced within the fixture 2021; and two limiting rods 2023, which are equally spaced at the slot of the fixture 2021. The fixture 2021 has multiple workstations, each capable of holding multiple test samples. Each workstation is equipped with a first sensor 2022, which is a photoelectric sensor. The photoelectric sensor can detect whether there is a test sample at the workstation or detect the position of the test sample. The first sensor 2022 informs the operator of the status of each workstation and can also detect the number of test samples.

[0063] In this embodiment, the test assembly 203 includes: two slide rods 2031, which are vertically mounted on the test frame 201 and spaced apart; two sliding sleeves 2032, which are slidably mounted on the two slide rods 2031; a fixing plate 2033, which is mounted on the two sliding sleeves 2032; a plurality of test pins 2034, which are vertically mounted on the ends of the fixing plate 2033 and spaced equally; a plurality of second sensors 2035, which are vertically mounted at equal intervals on the bottom of the fixing plate 2033 and spaced apart from the test pins 2034; and a connecting frame 2036 on the top of the fixing plate 2033. 6 is connected to the drive assembly 204. When the drive assembly 204 descends vertically, it applies pressure to the fixed plate 2033, causing the fixed plate 2033 to descend vertically along the two slide rods 2031 via the two sliding sleeves 2032, thereby conducting an electrical test on the test sample in the fixture 2021. The second sensor 2035 mentioned above is also a photoelectric sensor. The second sensor 2035 can also check whether there is a test sample or the position of the test sample at the corresponding workstation. The second sensor 2035 can also detect the number of test samples. After the test is completed, the drive assembly 204 rises vertically, and the fixed plate 2033 also rises accordingly, so that the test needle 2034 and the second sensor 2035 move away from the test sample. The sample data after the test is completed will be displayed on the control display device 3.

[0064] In this embodiment, the drive assembly 204 includes: a mounting member 2041, which is disposed on the top of the test frame 201; a handle 2042, one end of which is rotatably connected to the top of the mounting member, and the other end of which is inclined; two connecting members 2043, which are respectively disposed on both sides of the handle 2042, and the first ends of the two connecting members 2043 are rotatably connected to the handle 2042; and a sliding column 2044, which is vertically slidably disposed at the bottom of the mounting member 2041, the second ends of the two connecting members 2043 are respectively rotatably connected to the top of the sliding column 2044, and the bottom of the sliding column 2044 is connected to the connecting frame 2036; when the test assembly 203... When testing the sample inside the storage assembly 202, the operator can hold the handle 2042 and pull it clockwise. This causes the handle 2042 to apply pressure to the sliding column 2044 through the two connectors 2043, causing the sliding column 2044 to descend vertically at the bottom of the mounting component 2041. The sliding column 2044 also applies pressure to the test assembly 203, causing it to descend and test the sample inside the storage assembly 202. After the test is completed, the operator rotates the handle 2042 counterclockwise, causing the two connectors 2043 to pull the sliding column 2044 upward. As the sliding column 2044 rises, it also pulls the test assembly 203 upward.

[0065] In this embodiment, the two connectors 2043 are trapezoidal in shape, and the two connectors 2043 and the top of the mounting member 2041 form a clearance space; so that when the handle 2042 is rotated clockwise or counterclockwise, the two connectors 2043 will not touch the top of the mounting member 2041; while when the handle 2042 is rotated at a larger angle counterclockwise, the two connectors 2043 can hang on the top of the mounting member 2041 to avoid the handle 2042 being rotated clockwise due to the force of the test component 203.

[0066] In this embodiment, the top of the mounting member 2041 is U-shaped, and the bottom of the mounting member 2041 is a through cylindrical shape; the middle of the U-shaped part at the top of the mounting member 2041 is hollow, and the hollow part is for rotational connection with the handle 2042; while the through cylindrical shape at the bottom of the mounting member 2041 is to restrict the movement direction of the sliding column 2444.

[0067] In this embodiment, the end of the test fixture 201 is provided with a plurality of control buttons 2011; the control buttons 2011 can control whether the first sensor 2022, the second sensor 2035 and the test probe 2034 are powered on.

[0068] In this embodiment, the test frame 201 is provided with rotatable handles 2012 on both sides; when it is necessary to move the test mechanism 2, the entire test mechanism 2 can be moved by holding the handles 2012 on both sides of the test frame 201.

[0069] In this embodiment, an alarm 301 is provided on the top of the control display device 3; if the test sample in the fixture 2021 fails the test or the test mechanism 2 malfunctions, the alarm 301 will emit an alarm sound and light to remind the operator that there is an abnormal situation.

[0070] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0071] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A multi-pass SPD process and finished product testing apparatus, characterized by, The utility model relates to a test device, which comprises: a workbench provided with a test mechanism, a control display device and a power supply device, which are electrically connected; the test mechanism comprises: a test frame provided on the workbench; a storage assembly provided on the test frame and adapted to store a plurality of test samples; a test assembly provided on the test frame and vertically movable, and arranged in the same vertical direction as the storage assembly to test the test samples in the storage assembly; a driving assembly provided on the top of the test frame and vertically movable, and connected with the test assembly to drive the test assembly to move up or down.

2. A multi-pass SPD process and end product testing apparatus according to claim 1, wherein, the storage assembly comprises: a jig provided on the test frame, and provided with a notch at the end thereof; a plurality of first sensors equidistantly arranged in the jig; two limiting rods equidistantly arranged at the notch of the jig.

3. A multi-pass SPD process and finished product testing apparatus according to claim 1, wherein, the test assembly comprises: two slide rods vertically arranged on the test frame and spaced apart; two slide sleeves respectively and slidably arranged on the two slide rods; a fixed plate arranged on the two slide sleeves; a plurality of test needles vertically arranged at the end of the fixed plate and equidistantly arranged; a plurality of second sensors equidistantly and vertically arranged at the bottom of the fixed plate and spaced apart from the test needles.

4. A multi-pass SPD process and finished product testing apparatus according to claim 3, wherein, the top of the fixed plate is provided with a connecting frame.

5. A multiple SPD process and end product testing apparatus according to claim 4, wherein, the driving assembly comprises: a mounting provided on the top of the test frame; a handle, one end of which is rotatably connected with the top of the mounting, and the other end of which is obliquely arranged; two connecting pieces, the first ends of which are rotatably connected with the handle; a slide column vertically and slidably arranged at the bottom of the mounting, the second ends of the two connecting pieces are rotatably connected with the top of the slide column, and the bottom of the slide column is connected with the connecting frame.

6. A multi-pass SPD process and finished product testing apparatus according to claim 5, wherein, the two connecting pieces are trapezoidal in shape, and form a clearance space with the top of the mounting.

7. A multiple SPD process and end product testing apparatus according to claim 5, wherein, the top of the mounting is U-shaped, and the bottom of the mounting is a through cylinder.

8. A multi-pass SPD process and finished product testing apparatus according to claim 1, wherein, the end of the test frame is provided with a plurality of control buttons.

9. A multi-pass SPD process and finished product testing apparatus according to claim 1, wherein, the two sides of the test frame are respectively provided with rotatable handles.

10. The multi-pass SPD process and finished product testing apparatus of claim 1, wherein, the top of the control display device is provided with an alarm.