Anti-static device of warping machine

Abstract

The utility model relates to the technical field of warping machines, and discloses a warping machine anti-static device which comprises a base, a shell is fixedly mounted at the top of the base, a first mounting frame and a second mounting frame are fixedly mounted at the top of the base, the first mounting frame is located on the front side of the shell, and the second mounting frame is located on the rear side of the shell. The same functional box is fixedly mounted on the left side of the shell, the left side of the first mounting frame and the left side of the second mounting frame; a motor is fixedly mounted on the inner wall of the left side of the functional box; and a reciprocating mechanism is arranged between the function box and the shell. Compared with the prior art, the device has the following advantages and effects that by arranging the reciprocating mechanism and the anti-static mechanism, airflow with positive and negative charges generated by the ion wind bar can act on the yarn more comprehensively and evenly, and the purpose of effectively neutralizing static electricity generated by friction between the yarn and equipment parts in the conveying process can be achieved; therefore, the purpose of avoiding warp winding and affecting the warping quality can be achieved.

Description

Technical Field

[0001] This application relates to the field of warping machine technology, and in particular to an anti-static device for warping machines. Background Technology

[0002] Warping is the process of winding a certain number of warp yarns parallel to each other on a warp beam at a specified length and width. The warp yarns are then used for sizing and weaving. Warping requires that all warp yarns have equal tension and be evenly distributed on the warp beam or weaving beam.

[0003] A search revealed that patent document CN221895242U discloses an anti-static device for a warping machine. A rotating handle is provided on the outer surface of a fixed plate, and a gear is fixedly connected to the other end of the handle through the fixed plate. The outer surface of the gear is meshed with a toothed track, and the lower surface of the toothed track is fixedly connected to the upper surface of a moving rod. This invention has the following advantages and effects: The warp yarns to be warped pass through the first and second roller devices, passing over a horizontal plate. The user drives a cylinder to extend and retract a telescopic rod, which in turn moves an anti-static liquid container up and down. The anti-static liquid container contains anti-static liquid, which prevents the warp yarns from becoming statically charged. Brushes coated with the anti-static liquid brush onto the warp yarns, ensuring they are evenly coated. The cylinder is adjusted according to the height of the warp yarns, improving the overall convenience of the device.

[0004] In practical use, it has been found that existing devices achieve antistatic effects on warp yarns by applying antistatic liquid to them. This method is prone to causing the warp yarns to tangle during the application of the antistatic liquid, which in turn affects the warping quality. Therefore, we propose an antistatic device for warping machines to solve the above problems. Utility Model Content

[0005] The purpose of this application is to provide an anti-static device for a warping machine, which can prevent warp yarns from tangling during the anti-static process, thereby avoiding affecting the warping quality.

[0006] The above-mentioned technical objective of this application is achieved through the following technical solution: an antistatic device for a warping machine, comprising a base, a housing fixedly mounted on the top of the base, a first mounting bracket and a second mounting bracket fixedly mounted on the top of the base, the first mounting bracket being located on the front side of the housing, the second mounting bracket being located on the rear side of the housing, a functional box fixedly mounted on the left side of the housing, the left side of the first mounting bracket and the left side of the second mounting bracket, a motor fixedly mounted on the inner wall of the left side of the functional box; a reciprocating mechanism is provided between the functional box and the housing, an antistatic mechanism is provided inside the housing, a humidifying mechanism is provided on the housing, and a humidity regulating mechanism is provided between the housing and the functional box.

[0007] A further feature of this application is that a first roller is provided inside the first mounting bracket, a second roller is provided inside the second mounting bracket, and the motor output shaft is fixedly connected to the first roller.

[0008] By adopting the above technical solution, and by setting up a first roller and a second roller, the motor can drive the first roller to rotate, so that the warping machine yarn is wound and warped from the second roller to the first roller.

[0009] A further configuration of this application is as follows: the reciprocating mechanism includes a reciprocating lead screw and a lead screw seat. The same reciprocating lead screw is rotatably installed on the left inner wall of the functional box and the right inner wall of the housing. The reciprocating lead screw is located above and behind the motor. A lead screw seat is threaded onto the reciprocating lead screw. The lead screw seat is located inside the housing. A transmission mechanism is provided between the reciprocating lead screw and the motor output shaft.

[0010] By adopting the above technical solution and by setting up a reciprocating mechanism, the reciprocating screw can drive the screw seat to move back and forth, thereby achieving the purpose of driving the ion air bar to move back and forth through the mounting base.

[0011] A further configuration of this application is as follows: the transmission mechanism includes two transmission wheels and a transmission belt. Transmission wheels are fixedly sleeved on both the reciprocating lead screw and the motor output shaft. The transmission wheels are located inside the function box, and the same transmission belt is sleeved on both transmission wheels.

[0012] By adopting the above technical solution and by setting up a transmission mechanism, the motor can drive the reciprocating lead screw to rotate synchronously.

[0013] A further feature of this application is that the antistatic mechanism includes a mounting base and an ionizer, with the mounting base fixedly mounted at the bottom of the lead screw seat and the ionizer provided at the bottom of the mounting base.

[0014] By adopting the above technical solution and by setting up an anti-static mechanism, the airflow with positive and negative charges generated by the ion bar can act more comprehensively and evenly on the yarn, thereby effectively neutralizing the static electricity generated by the yarn during the conveying process due to friction with equipment components.

[0015] A further configuration of this application is: the humidification mechanism includes a humidifier and a spray hood, the humidifier is provided on the top of the housing, and the spray hood is provided on the inner wall of the top of the housing.

[0016] By adopting the above technical solution and by setting up a humidification mechanism, the humidifier can evenly spray water vapor into the inside of the shell through the spray hood, thereby increasing the air humidity and achieving the purpose of increasing air humidity and reducing static electricity generation.

[0017] A further configuration of this application is as follows: the humidity regulating mechanism includes a controller and a humidity sensor. The controller is provided on the front side of the functional box, and the humidity sensor is provided on the inner wall of the right side of the housing. The humidity sensor is located below the reciprocating lead screw, and the controller is electrically connected to the humidity sensor and the humidifier.

[0018] By adopting the above technical solution and by setting up a humidity adjustment mechanism, the controller can automatically start and stop the humidifier according to the humidity sensor signal.

[0019] A further feature of this application is that the same fixing rod is fixedly installed on the inner walls of both sides of the housing, the fixing rod is located above the reciprocating lead screw, and the lead screw seat is slidably sleeved on the fixing rod.

[0020] By adopting the above technical solution and by setting a fixed rod, the lead screw seat can only move left and right in a horizontal position.

[0021] A further provision of this application is that the ion air bar and the mounting base are fixedly connected by bolts.

[0022] By adopting the above technical solution and by incorporating bolts, the ion air bar can be easily disassembled and assembled.

[0023] A further provision of this application is that the spray hood is connected to the humidifier via a connecting pipe.

[0024] By adopting the above technical solution and by setting up a connecting pipe, the humidifier can deliver water vapor to the spray hood through the connecting pipe.

[0025] The beneficial effects of this application are:

[0026] (1) Through the cooperation of motor, transmission wheel, transmission belt, reciprocating screw, screw seat, mounting seat and ion air bar, the motor can drive the ion air bar to move back and forth, and the airflow with positive and negative charges generated by the ion air bar can act on the yarn more comprehensively and evenly, and can effectively neutralize the static electricity generated by the yarn during the conveying process due to friction with the equipment parts, thereby avoiding the warp yarn from tangling and affecting the warping quality;

[0027] (2) Through the cooperation of the controller, humidity sensor, humidifier and spray cover, the controller can automatically send a start command to the humidifier, and the humidifier can spray water vapor evenly into the shell through the spray cover to increase the air humidity, thereby achieving the purpose of increasing air humidity and reducing static electricity generation, and thus achieving the purpose of improving the anti-static effect. Attached Figure Description

[0028] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0029] Figure 1 This is a three-dimensional structural schematic diagram of an anti-static device for a warping machine according to this application;

[0030] Figure 2 This is a bottom view structural schematic diagram of an anti-static device for a warping machine according to this application;

[0031] Figure 3 This is a schematic diagram of the internal structure of the functional box of an anti-static device for a warping machine according to this application;

[0032] Figure 4 This is a schematic diagram of structure A of an anti-static device for a warping machine according to this application.

[0033] In the diagram: 1. Base; 2. Housing; 201. Reciprocating lead screw; 202. Lead screw seat; 203. Mounting base; 204. Ionizing air bar; 3. First mounting bracket; 301. First roller; 4. Second mounting bracket; 401. Second roller; 5. Function box; 501. Motor; 502. Transmission wheel; 503. Transmission belt; 6. Humidifier; 601. Spray cover; 7. Controller; 8. Humidity sensor; 9. Fixing rod; 10. Bolt. Detailed Implementation

[0034] The technical solution of this application will be clearly and completely described below with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0035] See Figures 1-4 This application provides an antistatic device for a warping machine, including a base 1, a housing 2 fixedly mounted on the top of the base 1, a first mounting bracket 3 and a second mounting bracket 4 fixedly mounted on the top of the base 1, the first mounting bracket 3 being located on the front side of the housing 2, the second mounting bracket 4 being located on the rear side of the housing 2, a functional box 5 fixedly mounted on the left side of the housing 2, the left side of the first mounting bracket 3 and the left side of the second mounting bracket 4, a motor 501 fixedly mounted on the inner wall of the left side of the functional box 5, a reciprocating mechanism between the functional box 5 and the housing 2, an antistatic mechanism inside the housing 2, a humidifying mechanism on the housing 2, and a humidity regulating mechanism between the housing 2 and the functional box 5.

[0036] Specifically, a first roller 301 is provided inside the first mounting frame 3, a second roller 401 is provided inside the second mounting frame 4, and the output shaft of the motor 501 is fixedly connected to the first roller 301.

[0037] Specifically, the reciprocating mechanism includes a reciprocating lead screw 201 and a lead screw seat 202. The same reciprocating lead screw 201 is rotatably mounted on the inner left side of the functional box 5 and the inner right side of the housing 2. The reciprocating lead screw 201 is located above and behind the motor 501. The lead screw seat 202 is threaded onto the reciprocating lead screw 201. The lead screw seat 202 is located inside the housing 2. A transmission mechanism is provided between the reciprocating lead screw 201 and the output shaft of the motor 501.

[0038] Specifically, the transmission mechanism includes two transmission wheels 502 and a transmission belt 503. The transmission wheels 502 are fixedly sleeved on both the reciprocating screw 201 and the output shaft of the motor 501. The transmission wheels 502 are located inside the function box 5, and the same transmission belt 503 is sleeved on the two transmission wheels 502.

[0039] Specifically, the anti-static mechanism includes a mounting base 203 and an ionizing bar 204. The mounting base 203 is fixedly installed at the bottom of the lead screw seat 202, and the ionizing bar 204 is provided at the bottom of the mounting base 203.

[0040] Specifically, the humidification mechanism includes a humidifier 6 and a spray cover 601. The humidifier 6 is provided on the top of the housing 2, and the spray cover 601 is provided on the inner wall of the top of the housing 2.

[0041] Specifically, the humidity control mechanism includes a controller 7 and a humidity sensor 8. The controller 7 is located on the front side of the function box 5, and the humidity sensor 8 is located on the inner wall of the right side of the housing 2. The humidity sensor 8 is located below the reciprocating lead screw 201. The controller 7 is electrically connected to the humidity sensor 8 and the humidifier 6.

[0042] Specifically, the same fixing rod 9 is fixedly installed on the inner walls of both sides of the housing 2. The fixing rod 9 is located above the reciprocating lead screw 201, and the lead screw seat 202 is slidably sleeved on the fixing rod 9.

[0043] Specifically, the ion air bar 204 and the mounting base 203 are fixedly connected by bolts 10.

[0044] Specifically, the spray hood 601 is connected to the humidifier 6 via a connecting pipe.

[0045] In this application, when the device is started, the motor 501 is energized and operates. Its output shaft directly drives the first roller 301 to rotate, causing the warping machine yarn to be wound and warped from the second roller 401 to the first roller 301. At the same time, the rotation of the output shaft of the motor 501 is transmitted to the reciprocating screw 201 through the transmission mechanism. Specifically, the transmission wheels 502 respectively sleeved on the output shaft of the motor 501 and the reciprocating screw 201 transmit power through the transmission belt 503, driving the reciprocating screw 201 to rotate synchronously. Since the screw seat 202 is threaded onto the reciprocating screw 201, and under the limiting action of the fixing rods 9 fixedly installed on the inner walls of both sides of the housing 2, the screw seat 202 can only make linear reciprocating motion along the fixing rods 9. The ion air bar 204 installed on the mounting base 203 at the bottom of the screw seat 202 also makes synchronous reciprocating motion, which enables the ion air bar 204 to generate The airflow carrying positive and negative charges acts more comprehensively and evenly on the yarn, effectively neutralizing the static electricity generated by the yarn during transportation due to friction with equipment components. This prevents warp tangling and avoids affecting warping quality. In terms of humidity regulation, the humidity sensor 8 continuously and accurately monitors the air humidity inside the housing 2 and transmits the real-time humidity data to the controller 7 in the form of an electrical signal. The controller 7 is preset with a suitable humidity range. When the monitored humidity is lower than the lower limit of the range, the controller 7 automatically sends a start command to the humidifier 6. The humidifier 6 starts working, and the generated water vapor is transported through the connecting pipe to the spray hood 601 located on the inner wall of the top of the housing 2. Then it is evenly sprayed into the interior of the housing 2 to increase the air humidity, thereby increasing the air humidity and reducing static electricity generation, thus improving the anti-static effect.

Claims

1. An anti-static device for a beaming machine, characterized in that, It includes base (1), the top fixed installation of shell (2) is installed on the top of base (1), the first mounting bracket (3) is located in the front side of shell (2), the second mounting bracket (4) is located in the back side of shell (2), the same function box (5) is fixedly installed on the left side of shell (2) and the left side of first mounting bracket (3), the left side of second mounting bracket (4), the motor (501) is fixedly installed on the left side inner wall of function box (5); The reciprocating mechanism is arranged between the function box (5) and the shell (2), the anti-static mechanism is arranged in the shell (2), the humidifying mechanism is arranged on the shell (2), and the humidity adjusting mechanism is arranged between the shell (2) and the function box (5).

2. The anti-static device for a beaming machine according to claim 1, characterized in that: The first mounting bracket (3) is provided with a first roller (301), and the second mounting bracket (4) is provided with a second roller (401), and the output shaft of the motor (501) is fixedly connected with the first roller (301).

3. The anti-static device for a beaming machine according to claim 1, wherein: The reciprocating mechanism includes a reciprocating screw rod (201) and a screw rod seat (202), the same reciprocating screw rod (201) is rotatably installed on the left side inner wall of the function box (5) and the right side inner wall of the shell (2), the reciprocating screw rod (201) is located above the motor (501), the screw rod seat (202) is threadedly sleeved on the reciprocating screw rod (201), the screw rod seat (202) is located on the inner side of the shell (2), and the transmission mechanism is arranged between the reciprocating screw rod (201) and the output shaft of the motor (501).

4. The anti-static device for a beaming machine according to claim 3, wherein: The transmission mechanism includes two transmission wheels (502) and a transmission belt (503), the transmission wheels (502) are fixedly sleeved on the reciprocating screw rod (201) and the output shaft of the motor (501), the transmission wheels (502) are located in the function box (5), and the same transmission belt (503) is sleeved on the two transmission wheels (502).

5. The anti-static device for a beaming machine according to claim 3, wherein: The anti-static mechanism includes a mounting seat (203) and an ion wind rod (204), the mounting seat (203) is fixedly installed on the bottom of the screw rod seat (202), and the ion wind rod (204) is arranged on the bottom of the mounting seat (203).

6. The anti-static device for a beaming machine according to claim 1, wherein: The humidifying mechanism includes a humidifier (6) and a spray cover (601), the humidifier (6) is arranged on the top of the shell (2), and the spray cover (601) is arranged on the top inner wall of the shell (2).

7. The anti-static device for a beaming machine according to claim 1, wherein: The humidity adjusting mechanism includes a controller (7) and a humidity sensor (8), the controller (7) is arranged on the front side of the function box (5), the humidity sensor (8) is arranged on the right side inner wall of the shell (2), the humidity sensor (8) is located below the reciprocating screw rod (201), and the controller (7) is electrically connected with the humidity sensor (8) and the humidifier (6).

8. The anti-static device for a beaming machine according to claim 3, wherein: The same fixing rod (9) is fixedly installed on the inner walls on both sides of the shell (2), the fixing rod (9) is located above the reciprocating screw rod (201), and the screw rod seat (202) is slidably sleeved on the fixing rod (9).

9. The anti-static device for a beaming machine according to claim 5, wherein: The ion wind rod (204) and the mounting seat (203) are fixedly connected through the bolt (10).

10. The anti-static device for a beaming machine according to claim 6, wherein: The spray cover (601) is communicated with the humidifier (6) through a connecting pipe.

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