Gas source treatment device

By introducing dust filters, water filters, and oil mist lubricators into the air source treatment device of pneumatic tools, combined with frame adjustment and clamping mechanisms, the problem of equipment damage caused by impurities and moisture in compressed air is solved, achieving stable operation and convenient maintenance of the equipment.

CN223980257UActive Publication Date: 2026-03-10CHENGXI SHIPYARD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

In existing technologies, the compressed air supplied to pneumatic tools contains debris and moisture, which can damage the equipment, result in high repair costs, and affect the equipment installation cycle.

Method used

An air source treatment device was designed, including a dust filter, a water filter and an oil mist lubricator within a protective frame. Combined with a frame adjustment mechanism and a clamping mechanism, the device is designed to ensure normal operation in complex environments and facilitate maintenance.

Benefits of technology

It effectively removes impurities and moisture from compressed air, reducing the risk of equipment damage, decreasing maintenance costs, and improving equipment installation efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an air source treatment device, which belongs to the technical field of air source treatment and comprises a protective frame, a dust removal filter is arranged in the protective frame, a water removal filter is arranged on one side of the dust removal filter in the protective frame, and an atomized lubricator is arranged on one side of the water removal filter in the protective frame. A machine frame adjusting mechanism is arranged behind the protection frame and comprises an overturning supporting arm and a rotated supporting seat, the rotated supporting seat is arranged in an inner area of the protection frame, the overturning supporting arm is rotationally connected to the rotated supporting seat, a moving-out mechanism is arranged behind the rotated supporting seat, and the moving-out mechanism comprises a moving-out sliding frame, a distance adjusting screw sleeve and a distance adjusting screw rod. According to the utility model, the dust removal filter, the water removal filter and the atomized lubricator are arranged, the dust removal filter, the water removal filter and the atomized lubricator form an air source treatment unit, the structure is simple, the manufacturing is convenient, and meanwhile, the protection frame is self-made, so that the normal work in a complex environment is ensured.
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Description

Technical Field

[0001] This utility model belongs to the field of gas source treatment technology, and specifically relates to a gas source treatment device. Background Technology

[0002] A large number of pneumatic tools and equipment are used in shipbuilding. Pneumatic tools, also known as wind-powered tools or pneumatic equipment, are mechanical devices that use compressed air to drive their operation. In shipbuilding, pneumatic tools are widely used due to their efficiency, portability, and safety. For example, pneumatic hoists used for installing the rudder shaft system at the stern of a ship utilize compressed air as power to lift large equipment (rudder blades, stern shafts, etc.), greatly improving work efficiency and reducing labor intensity. In the installation of the stern shaft of large ships, pneumatic hoists are also used to tow and position the stern shaft. Combined with specialized installation trolleys and auxiliary slings, the stern shaft can be precisely moved into place. The use of pneumatic tools not only improves the accuracy and efficiency of installation but also reduces the difficulty and intensity of manual operation. In addition, pneumatic tools are widely used in other aspects of shipbuilding, such as welding, cutting, grinding, and rust removal. These pneumatic tools also use compressed air as a power source and are characterized by high efficiency, portability, and ease of operation, providing strong support for shipbuilding. There are many types of pneumatic tools, including pneumatic wrenches, pneumatic drills, and pneumatic grinders, which can meet various needs in the shipbuilding process. Different pneumatic tools can be optimized for different work tasks to improve work quality and efficiency.

[0003] However, debris and moisture in the compressed air supplied to pneumatic tools often cause damage and "shutdown" of pneumatic equipment. The maintenance cost of imported equipment is high and sometimes seriously affects the equipment installation cycle. Therefore, an air source treatment device is needed to solve the problems existing in the current technology. Utility Model Content

[0004] The purpose of this invention is to provide a gas source processing device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a gas source processing device, including a protective frame, a dust filter is provided inside the protective frame, a water filter is provided inside the protective frame on one side of the dust filter, an oil mist lubricator is provided inside the protective frame on one side of the water filter, and a frame adjustment mechanism is provided at the rear of the protective frame.

[0006] The frame adjustment mechanism includes a tilting arm and a rotating support. The rotating support is located in the inner area of ​​the protective frame, and the tilting arm is rotatably connected to the rotating support. Through the frame adjustment mechanism, the slide can be moved outward to push the rotating support and the tilting arm outward, thereby enabling the gas source treatment device to be pushed out of the protective frame before maintenance. Moving the gas source treatment device out of the protective frame provides conditions for convenient maintenance. Since the tilting arm and the rotating support are rotatably connected, the tilt angle and height position of the gas source treatment device can be adjusted.

[0007] A removal mechanism is provided behind the rotating support. The removal mechanism includes a removal slide, an adjusting sleeve, and an adjusting screw. The removal slide is slidably connected to the surface of the protective frame. The adjusting sleeve is embedded and fixed inside the removal slide. The adjusting screw is threadedly connected to the adjusting sleeve. Through the dust filter, water filter, and oil mist lubricator, an air source treatment unit is formed. The structure is simple and easy to manufacture. At the same time, the protective frame is self-made, ensuring normal operation in complex environments.

[0008] It should be noted in the solution that a flip adjustment block is fixed on one side surface of the rotating support, a flip adjustment hole is opened on one side surface of the flip adjustment block, and a flip adjustment shaft is provided inside the flip support arm, and the flip adjustment shaft is rotatably connected in the flip adjustment hole of the flip adjustment block.

[0009] It is further worth noting that one end of the removal carriage is fixed to one end face of the rotating support, a rotating bearing is fixed to the rear surface of the protective frame, one end of the adjusting screw extends into the rotating bearing, and an adjusting knob is fixed to the end of the adjusting screw that extends out of the removal carriage.

[0010] Furthermore, it should be noted that a connecting crossbar is fixed to one end of the flipping arm, and a support base is fixed to the upper part of the flipping arm. A clamping mechanism is provided in the internal area of ​​the protective frame. The clamping mechanism includes a fixed clamping plate and a movable clamping plate. The fixed clamping plate is fixed on the support base, and the movable clamping plate is located on one side of the support base. Through the clamping mechanism, the movable clamping plate closes with the fixed clamping plate under the elastic force of the return spring. The movable clamping plate and the fixed clamping plate cooperate to clamp and fix the gas source treatment device. At the same time, the movable clamping plate can be flexibly opened to facilitate the convenient unlocking of the gas source treatment device in the future.

[0011] As a preferred embodiment, a support guide rod is fixed to the outer arc surface of the movable clamping plate, a support collar is fixedly sleeved on the surface of the support guide rod, a return spring is sleeved on the surface of the support guide rod between the support collar and the inner wall of the protective frame, and an anti-detachment end block is fixed to one end of the support guide rod extending out of the protective frame.

[0012] As a preferred embodiment, one end of the return spring is fixed to the end face of the support collar, and the other end of the return spring is fixed to the inner wall of the protective frame. A clamping opening is provided between the fixed clamping plate and the movable clamping plate.

[0013] As a preferred embodiment, the rear end face of the protective frame is provided with a translational slide groove, the removal slide is slidably connected in the translational slide groove of the protective frame, the upper part of the removal slide is fixed with a lifting support rod, the upper end of the lifting support rod is fixed with a fixing pipe clamp, and the fixing pipe clamp is installed on the pipe between the dust filter, the water filter and the oil mist lubricator.

[0014] As a preferred embodiment, an upright support is fixed between the inner top wall and the inner bottom wall of the protective frame, and a fall-prevention slide rail is fixed on one side surface of the upright support.

[0015] As a preferred embodiment, the anti-fall slide rail is provided with a removal groove inside, and the connecting crossbar is slidably connected in the removal groove of the anti-fall slide rail.

[0016] As a preferred embodiment, the fixed clamping plate and the movable clamping plate cooperate to clamp onto the side surfaces of the dust filter, water filter, and oil mist lubricator.

[0017] Compared with the prior art, the gas source processing device provided by this utility model includes at least the following:

[0018] Beneficial effects:

[0019] The air source treatment unit is composed of dust filters, water filters, and oil mist lubricators. It has a simple structure and is easy to manufacture. At the same time, a self-made protective frame ensures that it can work normally in complex environments.

[0020] By adjusting the frame, the slide can be moved outward to push the rotating support and the tilting arm outward, thus enabling the gas source treatment device to be pushed out of the protective frame before maintenance. The removal of the gas source treatment device from the protective frame provides conditions for convenient maintenance. Since the tilting arm and the rotating support are rotated, the tilt angle and height of the gas source treatment device can be adjusted.

[0021] With the clamping mechanism in place, the movable clamping plate closes with the fixed clamping plate under the elastic force of the return spring. The movable clamping plate and the fixed clamping plate work together to clamp and fix the gas source treatment device. At the same time, the movable clamping plate can be opened flexibly to facilitate the easy unlocking of the gas source treatment device in the future. Attached Figure Description

[0022] Figure 1 This is a three-dimensional view of the overall structure of this utility model;

[0023] Figure 2 This is a three-dimensional view of the dust filter structure of this utility model;

[0024] Figure 3 This is a three-dimensional cross-sectional view of the protective frame structure of this utility model;

[0025] Figure 4 This is a perspective view of the fixing clamp structure of this utility model;

[0026] Figure 5 This is a perspective view of the fixing pipe clamp structure of this utility model;

[0027] Figure 6 This is a perspective view of the tilting support arm structure of this utility model;

[0028] Figure 7 This is a perspective view of the flip-adjustment shaft structure of this utility model;

[0029] Figure 8 This is a perspective view of the rotation support structure of this utility model;

[0030] Figure 9 This is a perspective view of the reset spring structure of this utility model;

[0031] Figure 10 This is a perspective view of the anti-fall sliding rail structure of this utility model.

[0032] In the diagram: 1. Protective frame; 2. Erecting bracket; 3. Frame adjustment mechanism; 4. Dust filter; 5. Water filter; 6. Oil mist lubricator; 7. Tilting support arm; 8. Connecting crossbar; 9. Rotation support; 10. Removal mechanism; 11. Removal carriage; 12. Adjusting screw sleeve; 13. Adjusting screw; 14. Adjusting knob; 15. Rotating bearing; 16. Clamping mechanism; 17. Fixed clamping plate; 18. Support base; 19. Movable clamping plate; 20. Support guide rod; 21. Anti-detachment block; 22. Return spring; 23. Support collar; 24. Translation slide; 25. Anti-fall slide rail; 26. Removal slide; 27. Fixed pipe clamp; 28. Lifting support rod; 29. ​​Clamping port; 30. Tilting adjustment shaft; 31. Tilting adjustment block; 32. Tilting adjustment hole. Detailed Implementation

[0033] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations. Specific Implementation Example 1

[0035] Please see Figure 1-10 This utility model provides an air source treatment device, including a protective frame 1. A dust filter 4 is installed inside the protective frame 1. A water filter 5 is installed inside the protective frame 1 on one side of the dust filter 4. An oil mist lubricator 6 is installed inside the protective frame 1 on one side of the water filter 5. A frame adjustment mechanism 3 is installed at the rear of the protective frame 1. The frame adjustment mechanism 3 includes a flip arm 7 and a rotating support 9. The rotating support 9 is located in the internal area of ​​the protective frame 1. The flip arm 7 is rotatably connected to the rotating support 9. A removal mechanism 10 is installed at the rear of the rotating support 9. The removal mechanism 10 includes a removal slide 11, an adjusting screw sleeve 12, and an adjusting screw 13. The removal slide 11 is slidably connected to the surface of the protective frame 1. The adjusting screw sleeve 12 is embedded and fixed inside the removal slide 11. The adjusting screw 13 is threadedly connected to the adjusting screw sleeve 12.

[0036] It is worth noting that a support bracket 2 is fixed between the inner top wall and the inner bottom wall of the protective frame 1, and a fall-prevention slide rail 25 is fixed on one side surface of the support bracket 2.

[0037] It is worth noting that the anti-fall slide rail 25 has an internal removal groove 26, and the connecting crossbar 8 is slidably connected in the removal groove 26 of the anti-fall slide rail 25.

[0038] This solution has the following working process: The device connects dust filter 4, water filter 5 and oil mist lubricator 6 in series to form an air source treatment unit. It has a simple structure and is easy to manufacture. At the same time, a self-made protective frame 1 is provided to ensure normal operation in complex environments. The pneumatic hoist is equipped with the above-mentioned device, which can ensure the normal operation of pneumatic equipment after use, reduce maintenance costs and avoid production cycle impact.

[0039] Based on the above working process, it can be seen that the dust filter 4, water filter 5 and oil mist lubricator 6 form an air source treatment unit with a simple structure and easy manufacturing. At the same time, a protective frame 1 was made to ensure normal operation in complex environments. Specific Implementation Example 2

[0041] Please see Figure 1-10This utility model provides an air source treatment device, including a protective frame 1. A dust filter 4 is installed inside the protective frame 1. A water filter 5 is installed inside the protective frame 1 on one side of the dust filter 4. An oil mist lubricator 6 is installed inside the protective frame 1 on one side of the water filter 5. A frame adjustment mechanism 3 is installed at the rear of the protective frame 1. The frame adjustment mechanism 3 includes a flip arm 7 and a rotating support 9. The rotating support 9 is located in the internal area of ​​the protective frame 1. The flip arm 7 is rotatably connected to the rotating support 9. A removal mechanism 10 is installed at the rear of the rotating support 9. The removal mechanism 10 includes a removal slide 11, an adjusting screw sleeve 12, and an adjusting screw 13. The removal slide 11 is slidably connected to the surface of the protective frame 1. The adjusting screw sleeve 12 is embedded and fixed inside the removal slide 11. The adjusting screw 13 is threadedly connected to the adjusting screw sleeve 12.

[0042] It is worth noting that a flip adjustment block 31 is fixed on one side surface of the rotating support 9, and a flip adjustment hole 32 is provided on one side surface of the flip adjustment block 31. A flip adjustment shaft 30 is provided inside the flip support arm 7, and the flip adjustment shaft 30 is rotatably connected in the flip adjustment hole 32 of the flip adjustment block 31.

[0043] It is worth noting that one end of the slide 11 is fixed to one end face of the rotating support 9, a rotating bearing 15 is fixed to the rear surface of the protective frame 1, one end of the adjusting screw 13 extends into the rotating bearing 15, and an adjusting knob 14 is fixed to one end of the adjusting screw 13 extending out of the slide 11.

[0044] This solution has the following working process: During maintenance, rotating the adjustment knob 14 drives the adjustment screw 13 to rotate on the rotating bearing 15. The adjustment sleeve 12, which is threadedly connected to the adjustment screw 13, drives the removal slide 11 to slide to one side. In this way, the removal slide 11 pushes the rotating support 9 and the tilting arm 7 to move outward, thereby realizing the function of pushing the air source treatment device out of the protective frame 1 before maintenance. The removal of the air source treatment device from the protective frame 1 can provide conditions for convenient maintenance until the connecting crossbar 8 is separated from the fall protection limit of the fall protection rail 25. Since the tilting arm 7 and the rotating support 9 are rotated, the tilt angle and height position of the air source treatment device can be adjusted.

[0045] According to the above working process, the removal of the slide 11 pushes the rotating support 9 and the tilting arm 7 outward, thereby realizing the function of pushing the gas source treatment device out of the protective frame 1 before maintenance. The removal of the gas source treatment device from the protective frame 1 can provide conditions for convenient maintenance. Since the tilting arm 7 and the rotating support 9 are rotated, the tilt angle and height position of the gas source treatment device can be adjusted. Specific Implementation Example 3

[0047] Please see Figure 1-10This utility model provides an air source treatment device, including a protective frame 1. A dust filter 4 is installed inside the protective frame 1. A water filter 5 is installed inside the protective frame 1 on one side of the dust filter 4. An oil mist lubricator 6 is installed inside the protective frame 1 on one side of the water filter 5. A frame adjustment mechanism 3 is installed at the rear of the protective frame 1. The frame adjustment mechanism 3 includes a flip arm 7 and a rotating support 9. The rotating support 9 is located in the internal area of ​​the protective frame 1. The flip arm 7 is rotatably connected to the rotating support 9. A removal mechanism 10 is installed at the rear of the rotating support 9. The removal mechanism 10 includes a removal slide 11, an adjusting screw sleeve 12, and an adjusting screw 13. The removal slide 11 is slidably connected to the surface of the protective frame 1. The adjusting screw sleeve 12 is embedded and fixed inside the removal slide 11. The adjusting screw 13 is threadedly connected to the adjusting screw sleeve 12.

[0048] It is worth noting that a connecting crossbar 8 is fixed to one end of the flip arm 7, a support base 18 is fixed to the upper part of the flip arm 7, and a clamping mechanism 16 is provided in the internal area of ​​the protective frame 1. The clamping mechanism 16 includes a fixed clamping plate 17 and a movable clamping plate 19. The fixed clamping plate 17 is fixed on the support base 18, and the movable clamping plate 19 is located on one side of the support base 18.

[0049] It is worth noting that a support guide rod 20 is fixed on the outer arc surface of the movable clamping plate 19, a support collar 23 is fixed on the surface of the support guide rod 20, a return spring 22 is sleeved on the surface of the support guide rod 20 between the support collar 23 and the inner wall of the protective frame 1, and an anti-detachment block 21 is fixed on one end of the support guide rod 20 that extends out of the protective frame 1.

[0050] It is worth noting that one end of the return spring 22 is fixed to the end face of the support collar 23, and the other end of the return spring 22 is fixed to the inner wall of the protective frame 1. A clamping port 29 is provided between the fixed clamping plate 17 and the movable clamping plate 19.

[0051] It is worth noting that the rear end face of the protective frame 1 is provided with a translational slide groove 24, the removal slide 11 is slidably connected in the translational slide groove 24 of the protective frame 1, the upper part of the removal slide 11 is fixed with a lifting support rod 28, the upper end of the lifting support rod 28 is fixed with a fixing pipe clamp 27, and the fixing pipe clamp 27 is set on the pipe between the dust filter 4, the water filter 5 and the oil mist lubricator 6.

[0052] It is worth noting that the fixed clamping plate 17 and the movable clamping plate 19 are clamped together on the side surfaces of the dust filter 4, the water filter 5 and the oil mist lubricator 6.

[0053] The solution has the following working process: During use, the movable clamp 19 closes with the fixed clamp 17 under the elastic force of the return spring 22. The movable clamp 19 and the fixed clamp 17 cooperate to clamp and fix the gas source treatment device. At the same time, the movable clamp 19 can be flexibly opened to facilitate the convenient unlocking of the gas source treatment device in the future.

[0054] According to the above working process, the movable clamp 19 closes with the fixed clamp 17 under the elastic force of the return spring 22. The movable clamp 19 and the fixed clamp 17 cooperate to clamp and fix the gas source treatment device. At the same time, the movable clamp 19 can be flexibly opened to facilitate the convenient unlocking of the gas source treatment device in the future.

[0055] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Although embodiments of this utility model have been shown and described, this does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model. Regarding the embodiments of this utility model, those skilled in the art will understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A gas source treatment device comprising a guard frame (1), characterised in that: The interior of the protective frame (1) is provided with a dust removal filter (4), one side of the interior of the protective frame (1) is provided with a water removal filter (5), one side of the interior of the protective frame (1) is provided with an oil atomizer (6), the rear of the protective frame (1) is provided with a rack adjusting mechanism (3), the rack adjusting mechanism (3) comprises a turnover support arm (7) and a rotating support (9), the rotating support (9) is arranged in the inner area of the protective frame (1), the turnover support arm (7) is rotationally connected to the rotating support (9), the rear of the rotating support (9) is provided with a moving-out mechanism (10), the moving-out mechanism (10) comprises a moving-out slide (11), a distance adjusting nut (12) and a distance adjusting screw (13), the moving-out slide (11) is slidingly connected to the surface of the protective frame (1), the distance adjusting nut (12) is embedded and fixed in the interior of the moving-out slide (11), and the distance adjusting screw (13) is threadedly connected in the distance adjusting nut (12).

2. A gas supply treatment apparatus according to claim 1, characterised in that: One side surface of the rotating support (9) is fixed with a turnover adjusting block (31), one side surface of the turnover adjusting block (31) is provided with a turnover adjusting hole (32), and the interior of the turnover support arm (7) is provided with a turnover adjusting shaft (30). The turnover adjusting shaft (30) is rotationally connected in the turnover adjusting hole (32) of the turnover adjusting block (31).

3. A gas supply treatment apparatus according to claim 2, wherein: One end of the moving-out slide (11) is fixed on one end surface of the rotating support (9), the rear surface of the protective frame (1) is fixed with a rotating bearing (15), one end of the distance adjusting screw (13) extends into the rotating bearing (15), and one end of the distance adjusting screw (13) extending out of the moving-out slide (11) is fixed with a distance adjusting knob (14).

4. A gas supply treatment apparatus according to claim 3, wherein: One end of the turnover support arm (7) is fixed with a connecting cross rod (8), the upper portion of the turnover support arm (7) is fixed with a supporting base (18), the inner area of the protective frame (1) is provided with a clamping mechanism (16), the clamping mechanism (16) comprises a fixed clamping plate (17) and a movable clamping plate (19), the fixed clamping plate (17) is fixed on the supporting base (18), and the movable clamping plate (19) is arranged on one side of the supporting base (18).

5. A gas supply treatment apparatus according to claim 4, wherein: The outer arc surface of the movable clamping plate (19) is fixed with a supporting guide rod (20), the surface of the supporting guide rod (20) is sleeved with a supporting sleeve ring (23), the surface of the supporting guide rod (20) between the supporting sleeve ring (23) and the inner wall of the protective frame (1) is sleeved with a reset spring (22), and one end of the supporting guide rod (20) extending out of the protective frame (1) is fixed with an anti-disengagement end block (21).

6. A gas supply treatment apparatus according to claim 5, wherein: One end of the reset spring (22) is fixed on the end surface of the supporting sleeve ring (23), the other end of the reset spring (22) is fixed on the inner wall of the protective frame (1), and a clamping opening (29) is arranged between the fixed clamping plate (17) and the movable clamping plate (19).

7. A gas supply treatment apparatus according to claim 6, wherein: The rear end surface of the protection frame (1) is provided with a translation sliding groove (24), the removal sliding frame (11) is slidingly connected in the translation sliding groove (24) of the protection frame (1), the upper portion of the removal sliding frame (11) is fixed with a lifting support rod (28), the upper end of the lifting support rod (28) is fixed with a fixed pipe clamp (27), and the fixed pipe clamp (27) is arranged on the pipeline between the dust removal filter (4), the water removal filter (5) and the oil sprayer (6).

8. A gas supply treatment apparatus according to claim 7, wherein: The inner top wall and the inner bottom wall of the protection frame (1) are both fixed with a standing support (2), and the side surface of the standing support (2) is fixed with an anti-falling sliding rail (25).

9. A gas supply treatment apparatus according to claim 8, wherein: The inside of the anti-falling sliding rail (25) is provided with a removal sliding groove (26), and the connecting cross rod (8) is slidingly connected in the removal sliding groove (26) of the anti-falling sliding rail (25).

10. A gas supply treatment apparatus according to claim 9, wherein: The fixed clamping plate (17) and the movable clamping plate (19) are clamped on the side surface of the dust removal filter (4), the water removal filter (5) and the oil sprayer (6).