Carbon powder collecting device of hydraulic generator
By introducing insert rods, fixing blocks, and stirring components into the toner collection device for hydro-generators, the problems of laborious disassembly of the connecting tank and toner pollution are solved, achieving rapid disassembly and environmentally friendly toner collection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-03-10
AI Technical Summary
In existing hydro-generator carbon powder collection devices, the connection method between the connecting tank and the filter tank is time-consuming and labor-intensive, and the carbon powder is prone to clumping and clogging the discharge port, which easily pollutes the environment during cleaning.
The connection structure, which uses components such as insert rods, fixing blocks, knobs, and gears, facilitates quick disassembly of the connecting tank. A collection box and stirring components are installed below the filter tank to prevent carbon powder from scattering.
It enables quick assembly and disassembly of the connecting tank and effective collection of toner, avoiding laborious disassembly and environmental pollution during cleaning.
Smart Images

Figure CN223980259U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of hydropower technology, specifically relating to a carbon powder collection device for a hydro-generator. Background Technology
[0002] A hydroelectric generator is a generator that uses a hydroelectric turbine as its prime mover to convert water energy into electrical energy. As water flows through the turbine, it converts water energy into mechanical energy. The turbine's shaft then drives the generator's rotor, converting the mechanical energy into electrical energy for output. It is the main power equipment for producing electricity in a hydroelectric power station.
[0003] Chinese Patent Publication No. CN214506812U discloses a carbon dust collection system for a hydroelectric generator's collector ring chamber, relating to the field of hydropower technology. A fan is installed on the top surface of the collector ring chamber. One end of a carbon dust suction pipe is connected to the bottom surface of the collector ring chamber, and the other end is connected to a filter tank. An exhaust fan and a first electric valve are installed on the carbon dust suction pipe. The bottom of the filter tank is threadedly connected to a collection tank, and an ultrasonic sensor is installed on the inner wall of the collection tank. The top of the filter tank is threadedly connected to the bottom of a connecting tank. The top of the connecting tank is connected to an air pump via a vent pipe. A second solenoid valve is installed on the end of the vent pipe near the connecting tank. An exhaust pipe is connected to the right side of the connecting tank, and a gas flow sensor is installed on the exhaust pipe. A controller is installed on the right side wall of the connecting tank, and an audible and visual alarm is installed below the controller. This invention can automatically clean the filter bag, is easy to operate, and is highly practical.
[0004] The aforementioned disclosed patent has the following problems: the connecting tank is connected to the filter tank via threads, and various components are attached to the surface of the connecting tank. Disassembly will affect the rotation of the connecting tank, requiring workers to remove the connecting components, which is time-consuming and labor-intensive; the toner stored in the collection tank is prone to clumping when it gets damp, which can easily clog the discharge port during cleaning. At the same time, the toner is also prone to being scattered and polluting the surrounding environment during cleaning. Utility Model Content
[0005] To address the problems mentioned in the background section, this invention provides a toner collection device for a hydro-generator, which facilitates easy assembly and disassembly of the connecting tank and allows for the collection of collected toner.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a hydro-generator toner collection device, comprising a hydro-generator chamber, a power generation component connected to one side of the hydro-generator chamber, a heat dissipation component disposed above the power generation component, a dust collection component disposed below the power generation component, a filter tank connected to one end of the dust collection component, a connecting tank disposed above the filter tank, an aeration component installed on the top of the connecting tank, a connecting component disposed between the connecting tank and the filter tank, and a collection component installed below the filter tank.
[0007] Preferably, the connecting assembly includes a plug rod, a fixing block, a knob, a connecting groove, a sealing gasket, a positioning post, a gear, and a rack. The surface of the filter tank is provided with a connecting groove, the middle of the connecting groove is provided with a positioning post, the inside of the connecting groove is provided with a sealing gasket, a fixing block is provided on one side of the connecting groove, a gear is provided inside the fixing block, a knob is connected to one side of the gear, a rack meshes with the bottom of the gear, and a plug rod is connected to one end of the rack.
[0008] Preferably, the fixing block has a guide groove inside, and the rack is connected to the guide groove through a slider.
[0009] Preferably, the collection assembly includes a collection tank, a motor, a water inlet, a stirring assembly, and a drain outlet. The collection tank is located below the filter tank, a water inlet is located on the upper side of one side of the collection tank, a drain outlet is located on the lower side of one side of the collection tank, a stirring assembly is located inside the collection tank, and a motor is located below the stirring assembly.
[0010] Preferably, the stirring assembly includes a protective shell, a driven wheel, a rotating shaft, a stirring rod, and a driving wheel. The bottom of the collection box is provided with a protective shell, the inside of the protective shell is provided with a driving wheel, the driving wheel meshes with a driven wheel on one side, the rotating shaft is provided above the driving wheel and the driven wheel, and the surface of the rotating shaft is provided with a stirring rod.
[0011] Preferably, the surface of the collection box is provided with an observation port, and one end of the motor penetrates the protective shell and is connected to the drive wheel.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. This utility model, by setting a connecting component, allows the plug rod to be pulled out of the connecting tank when the connecting tank needs to be disassembled. After the plug rod is pulled out, the operator can quickly remove the connecting tank from the filter tank, thus facilitating the operator's maintenance of the connecting tank and the filter tank.
[0014] 2. This utility model has a collection component, with a collection box located below the filter tank, which can collect the filtered toner. Since the filter tank is also equipped with a stirring component, when the toner falls into the collection box, the stirring component will stir the water in the collection box, so that the toner can be mixed with the water in the collection box, preventing the toner from scattering and polluting the surrounding environment during cleaning. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a cross-sectional view of the structure of this utility model;
[0017] Figure 3For the present utility model Figure 2 Enlarged view of area A;
[0018] Figure 4 This is a cross-sectional view of the fixing block of this utility model;
[0019] Figure 5 This is a cross-sectional view of the collecting component of this utility model;
[0020] Figure 6 This is a schematic diagram of the stirring assembly of this utility model.
[0021] In the diagram: 1. Water turbine chamber; 2. Heat dissipation assembly; 3. Power generation assembly; 4. Aeration assembly; 5. Connecting tank; 6. Connecting assembly; 61. Insert rod; 62. Fixing block; 63. Knob; 64. Connecting groove; 65. Sealing gasket; 66. Positioning column; 67. Gear; 68. Rack; 7. Filter tank; 8. Collection assembly; 81. Collection box; 82. Motor; 83. Water inlet; 84. Agitator assembly; 85. Sewage outlet; 841. Protective shell; 842. Driven wheel; 843. Shaft; 844. Agitator rod; 845. Drive wheel; 9. Dust collection assembly. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Example 1
[0024] Please see Figures 1-6 The present invention provides the following technical solution: a hydro-generator carbon powder collection device, including a hydro-generator chamber 1, a power generation component 3 connected to one side of the hydro-generator chamber 1, a heat dissipation component 2 arranged above the power generation component 3, a dust collection component 9 arranged below the power generation component 3, a filter tank 7 connected to one end of the dust collection component 9, a connecting tank 5 arranged above the filter tank 7, an aeration component 4 installed on the top of the connecting tank 5, a connecting component 6 arranged between the connecting tank 5 and the filter tank 7, and a collection component 8 installed below the filter tank 7.
[0025] Specifically, the connecting assembly 6 includes a rod 61, a fixing block 62, a knob 63, a connecting groove 64, a sealing gasket 65, a positioning post 66, a gear 67, and a rack 68. The surface of the filter tank 7 is provided with a connecting groove 64, the middle of the connecting groove 64 is provided with a positioning post 66, the inside of the connecting groove 64 is provided with a sealing gasket 65, the side of the connecting groove 64 is provided with a fixing block 62, the inside of the fixing block 62 is provided with a gear 67, the side of the gear 67 is connected to a knob 63, the bottom of the gear 67 is engaged with a rack 68, and one end of the rack 68 is connected to the rod 61.
[0026] By adopting the above technical solution, when it is necessary to disassemble the connecting tank 5, turning the knob 63 will drive the gear 67 in the fixing block 62 to rotate. The rotation of the gear 67 will drive the rack 68 to move. The movement of the rack 68 will drive the insertion rod 61 to exit from the connecting tank 5. After the insertion rod 61 is exited, the connecting tank 5 can be taken out from the connecting groove 64, which makes it convenient for the staff to inspect the connecting tank 5 and the filter tank 7. Since the connecting groove 64 is equipped with a sealing gasket 65, the sealing between the connecting tank 5 and the filter tank 7 can be guaranteed. In addition, the connecting groove 64 is also equipped with a positioning post 66 in the middle, which allows the staff to quickly align the insertion hole of the connecting tank 5 with the insertion rod 61 during installation.
[0027] Specifically, the fixed block 62 has a guide groove inside, and the rack 68 is connected to the guide groove through a slider.
[0028] By adopting the above technical solution, a guide groove is provided inside the fixing block 62, and the rack 68 is connected to the guide groove through the slider, thereby preventing the rack 68 from deviating.
[0029] In this embodiment, the fixing block 62 has a guide groove inside, and the rack 68 is connected to the guide groove through a slider, which can prevent the rack 68 from deviating. When it is necessary to disassemble the connecting can 5, the knob 63 is turned to drive the gear 67 inside the fixing block 62 to rotate. The rotation of the gear 67 will drive the rack 68 to move. The movement of the rack 68 can drive the insertion rod 61 to be withdrawn from the connecting can 5. After the insertion rod 61 is withdrawn, the connecting can 5 can be taken out from the connecting groove 64, which makes it convenient for the staff to inspect the connecting can 5 and the filter can 7. Since the connecting groove 64 is provided with a sealing gasket 65, the sealing between the connecting can 5 and the filter can 7 can be guaranteed. The middle of the connecting groove 64 is also provided with a positioning post 66, which allows the staff to quickly align the insertion hole of the connecting can 5 with the insertion rod 61 during installation.
[0030] Example 2
[0031] The difference between this embodiment and embodiment 1 is that, specifically, the collection component 8 includes a collection box 81, a motor 82, a water inlet 83, a stirring component 84, and a drain outlet 85. The collection box 81 is located below the filter tank 7, the water inlet 83 is located on the upper side of one side of the collection box 81, the drain outlet 85 is located on the lower side of one side of the collection box 81, the stirring component 84 is located inside the collection box 81, and the motor 82 is located below the stirring component 84.
[0032] By adopting the above technical solution, water is added to the collection box 81 through the water inlet 83. After being filtered, the toner will fall into the collection box 81. Then, the motor 82 is turned on to drive the stirring component 84 to stir the water in the collection box 81, so that the toner can be mixed with the water in the collection box 81, preventing the toner from scattering and polluting the surrounding environment during cleaning. A drain outlet 85 is also provided on one side of the collection box 81. When the staff opens the drain outlet 85, the sewage in the collection box 81 will be discharged.
[0033] Specifically, the stirring assembly 84 includes a protective shell 841, a driven wheel 842, a rotating shaft 843, a stirring rod 844, and a driving wheel 845. The protective shell 841 is located at the bottom of the collection box 81, and the driving wheel 845 is located inside the protective shell 841. The driving wheel 845 meshes with the driven wheel 842 on one side. The rotating shaft 843 is located above the driving wheel 845 and the driven wheel 842, and the stirring rod 844 is located on the surface of the rotating shaft 843.
[0034] By adopting the above technical solution, turning on the motor 82 will drive the driving wheel 845 and the driven wheel 842 to rotate. Since the driving wheel 845 and the driven wheel 842 are provided with a rotating shaft 843 and a stirring rod 844 above them, the rotation of the driving wheel 845 and the driven wheel 842 will drive the stirring rod 844 to stir the water in the collection tank 81.
[0035] Specifically, the surface of the collection box 81 is provided with an observation port, and one end of the motor 82 penetrates the protective shell 841 and is connected to the drive wheel 845.
[0036] By adopting the above technical solution, the surface of the collection box 81 is provided with an observation port, so that the staff can observe the inside of the collection box 81. One end of the motor 82 penetrates the protective shell 841 and is connected to the drive wheel 845, so that the motor 82 can control the rotation of the drive wheel 845.
[0037] In this embodiment, water is added to the collection tank 81 through the water inlet 83. After being filtered, the toner falls into the collection tank 81. Then, the motor 82 is turned on, which drives the drive wheel 845 and the driven wheel 842 to rotate. Since the drive wheel 845 and the driven wheel 842 are provided with a rotating shaft 843 and a stirring rod 844 above them, the rotation of the drive wheel 845 and the driven wheel 842 will drive the stirring rod 844 to stir the water in the collection tank 81, so that the toner can be mixed with the water in the collection tank 81, preventing the toner from scattering and polluting the surrounding environment during cleaning. A drain outlet 85 is also provided on one side of the collection tank 81. When the staff opens the drain outlet 85, the wastewater in the collection tank 81 will be discharged.
[0038] The structure and operating principle of the heat dissipation component 2, power generation component 3, aeration component 4 and filter tank 7 in this utility model have been disclosed in a hydro-generator collector ring chamber carbon powder collection system disclosed in Chinese Patent Publication No. CN214506812U.
[0039] The working principle and usage process of this utility model: When using this utility model, it is used for the assembly and disassembly of the component of the carbon powder collection device for a hydro-generator. During maintenance, the connecting tank 5 needs to be quickly disassembled by the staff. The inside of the fixing block 62 is provided with a guide groove. The rack 68 is connected to the guide groove through a slider, which can prevent the rack 68 from deviating. When it is necessary to disassemble the connecting tank 5, the knob 63 is turned to drive the gear 67 inside the fixing block 62 to rotate. The rotation of the gear 67 will drive the rack 68 to move. The movement of the rack 68 can drive the insertion rod 61 to be withdrawn from the connecting tank 5. After the insertion rod 61 is withdrawn, the connecting tank 5 can be taken out from the connecting groove 64, which makes it convenient for the staff to maintain the connecting tank 5 and the filter tank 7. Since the connecting groove 64 is provided with a sealing gasket 65, the sealing between the connecting tank 5 and the filter tank 7 can be guaranteed. The middle of the connecting groove 64 is also provided with a positioning post 66, which allows the staff to quickly align the insertion hole of the connecting tank 5 with the insertion rod 61 during installation.
[0040] In use, the carbon powder collection device for hydro-generators collects carbon powder after filtration. Water is added to the collection tank 81 through the water inlet 83. After filtration, the carbon powder falls into the collection tank 81. Then, the motor 82 is turned on, which drives the drive wheel 845 and the driven wheel 842 to rotate. Since the drive wheel 845 and the driven wheel 842 are equipped with a rotating shaft 843 and a stirring rod 844, the rotation of the drive wheel 845 and the driven wheel 842 will drive the stirring rod 844 to stir the water in the collection tank 81, so that the carbon powder can be mixed with the water in the collection tank 81, preventing the carbon powder from scattering and polluting the surrounding environment during cleaning. A drain outlet 85 is also provided on one side of the collection tank 81. When the staff opens the drain outlet 85, the sewage in the collection tank 81 will be discharged.
[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A toner collection device for a hydro-generator, comprising a turbine chamber (1), a power generation component (3) connected to one side of the turbine chamber (1), a heat dissipation component (2) disposed above the power generation component (3), a dust collection component (9) disposed below the power generation component (3), a filter tank (7) connected to one end of the dust collection component (9), a connecting tank (5) disposed above the filter tank (7), and an aeration component (4) installed on the top of the connecting tank (5), characterized in that: A connecting assembly (6) is arranged between the connecting tank (5) and the filtering tank (7), and a collecting assembly (8) is arranged below the filtering tank (7).
2. A carbon dust collecting device for a hydroelectric generator according to claim 1, characterized in that: The connecting assembly (6) comprises a connecting rod (61), a fixing block (62), a knob (63), a connecting groove (64), a sealing gasket (65), a positioning column (66), a gear (67) and a rack (68), wherein the surface of the filtering tank (7) is provided with the connecting groove (64), the middle part of the connecting groove (64) is provided with the positioning column (66), the inner part of the connecting groove (64) is provided with the sealing gasket (65), one side of the connecting groove (64) is provided with the fixing block (62), the inner part of the fixing block (62) is provided with the gear (67), one side of the gear (67) is connected with the knob (63), the lower part of the gear (67) is engaged with the rack (68), and one end of the rack (68) is connected with the connecting rod (61).
3. A carbon dust collecting device for a hydroelectric generator according to claim 2, characterized in that: The inner part of the fixing block (62) is provided with a guide groove, and the rack (68) is connected with the guide groove through a sliding block.
4. A carbon dust collecting device for a hydroelectric generator according to claim 1, characterized in that: The collecting assembly (8) comprises a collecting box (81), a motor (82), a water adding opening (83), a stirring assembly (84) and a sewage outlet (85), wherein the lower part of the filtering tank (7) is provided with the collecting box (81), one side of the upper part of the collecting box (81) is provided with the water adding opening (83), one side of the lower part of the collecting box (81) is provided with the sewage outlet (85), the inner part of the collecting box (81) is provided with the stirring assembly (84), and the lower part of the stirring assembly (84) is provided with the motor (82).
5. A hydroelectric generator carbon dust collection device as claimed in claim 4, wherein: The stirring assembly (84) comprises a protective shell (841), a driven wheel (842), a rotating shaft (843), a stirring rod (844) and a driving wheel (845), wherein the bottom of the collecting box (81) is provided with the protective shell (841), the inner part of the protective shell (841) is provided with the driving wheel (845), the driving wheel (845) is engaged with the driven wheel (842) on one side, the upper parts of the driving wheel (845) and the driven wheel (842) are provided with the rotating shaft (843), and the surface of the rotating shaft (843) is provided with the stirring rod (844).
6. A carbon dust collecting device for a hydroelectric generator according to claim 4, characterized in that: The surface of the collecting box (81) is provided with an observation opening, and one end of the motor (82) penetrates through the protective shell (841) and is connected with the driving wheel (845).
Citation Information
Patent Citations
Carbon powder collecting system for collecting ring chamber of hydraulic generator
CN214506812U