An oil removal device for processing cationic Tencel yarn
By using a water turbine to drive the uniform flow of alkali solution and a servo motor to drive the winding mechanism in the processing of cationic Tencel yarn, the problems of uneven degreasing and inconvenient winding were solved, achieving thorough degreasing of the fiber and simplifying the winding operation, thereby improving dyeing uniformity and processing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGZHOU TEXHONG TEXTILE CO LTD
- Filing Date
- 2025-04-01
- Publication Date
- 2026-05-26
AI Technical Summary
Existing technologies make it difficult to achieve uniform oil removal in the processing of cationic Tencel yarn, resulting in uneven dyeing and complicated subsequent processing, as well as inconvenient Tencel yarn winding operations.
This oil removal device uses a water turbine to drive the alkaline solution to form a uniform flow in the oil removal tank, combined with a servo motor-driven winding mechanism to ensure uniform oil removal and convenient winding.
It achieves complete oil removal from Tencel yarn fibers, improves dyeing uniformity and color fastness, simplifies Tencel yarn winding operations, and improves processing quality and efficiency.
Smart Images

Figure CN224280739U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of Tencel yarn processing technology, specifically an oil removal device for cationic Tencel yarn processing. Background Technology
[0002] During the processing of cationic Tencel yarn, the presence of grease hinders the binding of dyes to fibers, leading to uneven dyeing and dull colors. After degreasing, the fiber surface becomes clean, allowing dyes to be better adsorbed and diffused into the fiber interior, thereby improving dyeing uniformity and color fastness, resulting in more vibrant and pure colors in the Tencel yarn. However, existing degreasing methods struggle to guarantee uniformity during the process, potentially leading to incomplete degreasing of some fibers, thus affecting subsequent processing quality. Furthermore, they cannot effectively and quickly install Tencel yarn take-up rollers, making the Tencel yarn take-up operation complex and inconvenient to use. Therefore, those skilled in the art have provided a yarn dye liquor recovery and filtration device to solve the problems mentioned in the background art. Utility Model Content
[0003] The purpose of this invention is to provide an oil removal device for the processing of cationic Tencel yarn, so as to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution:
[0005] An oil removal device for processing cationic Tencel yarn includes a top and bottom plate. An oil removal tank is fixedly connected to the surface of the bottom plate. A guide wheel is rotatably mounted on the inner side wall of the oil removal tank. A fixed ear plate is fixedly connected to the surface of the oil removal tank. A water wheel is rotatably connected to the side wall of the fixed ear plate. A driven gear is fixedly connected to the shaft end of the water wheel. A bracket is fixedly connected to the side wall of the oil removal tank. A transmission mechanism for driving the water wheel is provided on the surface of the bracket.
[0006] Furthermore, the transmission mechanism includes a reducer, a transmission gear, a first pulley, a drive motor, a second pulley, and a transmission belt. The reducer and the drive motor are fixedly connected to the surface of the bracket. The output end of the reducer is fixedly connected to the transmission gear, and the transmission gear meshes with the driven gear.
[0007] Furthermore, the input end of the reducer is fixedly connected to a first pulley, the power output end of the drive motor is fixedly connected to a second pulley, and a transmission belt is provided between the first pulley and the second pulley.
[0008] Furthermore, two sets of fixing plates are fixedly connected to the surface of the base plate. A rotating shaft is rotatably connected to the side wall of the fixing plate, and a sleeve rod is fixedly connected to the side wall of the other fixing plate. A return spring is fixedly connected to the inner side wall of the sleeve rod, and an insertion rod is fixedly connected to one end of the return spring and the insertion rod is slidably connected to the sleeve rod.
[0009] Furthermore, a conical head is fixedly connected to one end of the rotating shaft, and a conical head is rotatably connected to one end of the insertion rod.
[0010] Furthermore, a limiting groove is formed on the inner side wall of the sleeve rod, a limiting block is slidably connected to the inner side wall of the limiting groove, and the limiting block is fixedly connected to one end of the insertion rod, and a paddle is fixedly connected to the surface of the insertion rod.
[0011] Furthermore, a first bevel gear is rotatably connected to the side wall of the fixed plate, and the shaft end of the first bevel gear is fixedly connected to the shaft end of the rotating shaft.
[0012] Furthermore, a servo motor is fixedly connected to the side wall of the fixed plate, and a second bevel gear is fixedly connected to the power output end of the servo motor, the second bevel gear meshing with the first bevel gear.
[0013] By adopting the above technical solution
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. During the degreasing process of Tencel yarn, the rotation of the water wheel enables the alkaline solution to flow relatively smoothly and evenly in the degreasing tank, avoiding local over-stirring or uneven stirring, and achieving continuous dynamic mixing of the alkaline solution to ensure uniformity in the degreasing process. This ensures thorough degreasing of Tencel yarn fibers and guarantees the quality of subsequent processing.
[0016] 2. The Tencel yarn is wound up by rotating the Tencel yarn take-up tube, so that the Tencel yarn passes through the degreasing tank and is wound up. The Tencel yarn installation and disassembly operation is simple and convenient, easy to install and disassemble, easy to use, and ensures degreasing efficiency. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of an oil removal device for processing cationic Tencel yarn;
[0018] Figure 2 A side view of an oil removal device for processing cationic Tencel yarn;
[0019] Figure 3 An oil removal device for processing cationic Tencel yarn. Figure 1 Enlarged view of point A in the middle;
[0020] Figure 4 This is a schematic diagram of the internal structure of a sleeve rod in an oil removal device used for processing cationic Tencel yarn.
[0021] In the diagram: 1. Base plate; 2. Degreasing tank; 3. Fixed ear plate; 4. Water wheel; 5. Driven gear; 6. Reducer; 7. Transmission gear; 8. First pulley; 9. Bracket; 10. Drive motor; 11. Second pulley; 12. Transmission belt; 13. Guide pulley; 14. Fixed plate; 15. Rotating shaft; 16. Conical head; 17. First bevel gear; 18. Servo motor; 19. Second bevel gear; 20. Sleeve rod; 21. Limiting groove; 22. Limiting block; 23. Insert rod; 24. Return spring; 25. Paddle. Detailed Implementation
[0022] To make the technical means, creative features, achieved objectives and effects of this utility model easier to understand, the present utility model is further described below in conjunction with specific embodiments. In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0023] Please see Figures 1-4 This utility model provides an embodiment of an oil removal device for processing cationic Tencel yarn, comprising a top and bottom plate 1, an oil removal tank 2 fixedly connected to the surface of the bottom plate 1, a guide wheel 13 rotatably mounted on the inner side wall of the oil removal tank 2, a fixed ear plate 3 fixedly connected to the surface of the oil removal tank 2, a water wheel 4 rotatably connected to the side wall of the fixed ear plate 3, a driven gear 5 fixedly connected to the shaft end of the water wheel 4, and a bracket 9 fixedly connected to the side wall of the oil removal tank 2. A transmission mechanism for driving the water wheel 4 is provided on the surface of the bracket 9. During the oil removal process of Tencel yarn, an alkaline solution is placed inside the oil removal tank 2, utilizing the saponification reaction between the alkaline solution and the oil to convert the oil... The solution uses water-soluble soap and glycerin to remove grease. Tencel yarn passes through the degreasing tank 2 via guide wheel 13. When the blades of water wheel 4 rotate, the alkaline solution is pushed by the blades to form a large-scale circulation or vortex, covering the entire degreasing tank 2. This reduces the dead zones that may exist in traditional mechanical stirring. The stirring motion of water wheel 4 is relatively gentle, which enables the alkaline solution to form a relatively stable and uniform flow in the degreasing tank 2, avoiding local over-stirring or uneven stirring. This achieves continuous dynamic mixing of the alkaline solution, ensuring uniformity in the degreasing process. The Tencel yarn fibers are thoroughly degreased, ensuring the quality of subsequent processing.
[0024] In this embodiment, the transmission mechanism includes a reducer 6, a transmission gear 7, a first pulley 8, a drive motor 10, a second pulley 11, and a transmission belt 12. The reducer 6 and the drive motor 10 are fixedly connected to the surface of the bracket 9. The output end of the reducer 6 is fixedly connected to the transmission gear 7, which meshes with the driven gear 5. The input end of the reducer 6 is fixedly connected to the first pulley 8, and the power output end of the drive motor 10 is fixedly connected to the second pulley 11. A transmission belt 12 is provided between the first pulley 8 and the second pulley 11. When the drive motor 10 is running, the power output end of the drive motor 10 rotates, causing the second pulley 11 to rotate. The rotation of the second pulley 11, under the action of the transmission belt 12, causes the first pulley 8 to rotate. The rotation of the first pulley 8, under the action of the reducer 6, causes the transmission gear 7 to rotate. The rotation of the transmission gear 7 causes the driven gear 5 to rotate. The rotation of the driven gear 5 causes the water wheel 4 to rotate. The rotation of the water wheel 4 achieves continuous dynamic mixing of the alkali solution, ensuring the uniformity of the Tencel yarn degreasing process.
[0025] In this embodiment, two sets of fixing plates 14 are fixedly connected to the surface of the base plate 1. A rotating shaft 15 is rotatably connected to the side wall of the fixing plate 14, and a sleeve rod 20 is fixedly connected to the side wall of the other fixing plate 14. A return spring 24 is fixedly connected to the inner side wall of the sleeve rod 20. A plug rod 23 is fixedly connected to one end of the return spring 24 and is slidably connected to the sleeve rod 20. A conical head 16 is fixedly connected to one end of the rotating shaft 15, and a conical head 16 is rotatably connected to one end of the plug rod 23. A limit groove 21 is formed on the inner side wall of the sleeve rod 20. A limit block 22 is slidably connected to the inner side wall of the limit groove 21, and the limit block 22 is fixedly connected to one end of the plug rod 23. A paddle 25 is fixedly connected to the surface of the plug rod 23. A first bevel gear 17 is rotatably connected to the side wall of the fixing plate 14. The shaft end of the first bevel gear 17 is fixedly connected to the shaft end of the rotating shaft 15. A servo motor 18 is fixedly connected to the side wall of the fixing plate 14. A second bevel gear 19 is fixedly connected to the power output end of the servo motor 18. Wheel 19 meshes with the first bevel gear 17. One end of the Tencel yarn take-up tube can be inserted into the conical head 16. By using the lever 25 to move the insertion rod 23, the insertion rod 23 moves and compresses the return spring 24, so that the return spring 24 is in a compressed state. The return spring 24 can drive the insertion rod 23 to move, and the movement of the insertion rod 23 drives the movement of the conical head 16, so that the conical head 16 is inserted into the take-up tube, completing the installation of the Tencel yarn take-up tube. The servo motor 18 drives the second bevel gear 19 to rotate, the rotation of the second bevel gear 19 drives the rotation of the first bevel gear 17, the rotation of the first bevel gear 17 drives the rotation of the rotating shaft 15, the rotation of the rotating shaft 15 drives the rotation of the conical head 16, and the rotation of the conical head 16 drives the rotation of the Tencel yarn take-up tube. The rotation of the Tencel yarn take-up tube winds up the Tencel yarn, so that the Tencel yarn passes through the degreasing tank and is wound up. The Tencel yarn installation and disassembly operation is simple and convenient, easy to install and disassemble, easy to use, and ensures degreasing efficiency.
[0026] One end of the Tencel yarn take-up tube can be inserted into the conical head 16. The insert rod 23 is moved by the lever 25, causing the insert rod 23 to move and compress the return spring 24. The return spring 24 is then compressed, causing the insert rod 23 to move, which in turn moves the conical head 16, allowing it to insert into the take-up tube, thus completing the installation of the Tencel yarn take-up tube. The servo motor 18 then drives the second bevel gear 19 to rotate, which in turn drives the first bevel gear 17 to rotate. The first bevel gear 17 then drives the rotating shaft 15 to rotate, which in turn drives the conical head 16 to rotate. The rotation of motor 6 drives the Tencel yarn take-up tube to rotate, which in turn winds up the Tencel yarn, allowing it to pass through the degreasing tank and be wound up. When the drive motor 10 is running, the power output end of the drive motor 10 rotates, which in turn drives the second pulley 11 to rotate. The rotation of the second pulley 11, under the action of the transmission belt 12, drives the first pulley 8 to rotate. The rotation of the first pulley 8, under the action of the reducer 6, drives the transmission gear 7 to rotate. The rotation of the transmission gear 7 drives the driven gear 5 to rotate. The rotation of the driven gear 5 drives the water wheel 4 to rotate. The rotation of the water wheel 4 achieves continuous dynamic mixing of the alkali solution, ensuring the uniformity of the Tencel yarn degreasing process.
[0027] During the degreasing process of Tencel yarn, the rotation of the water wheel 4 ensures a relatively stable and uniform flow of the alkaline solution within the degreasing tank 2, avoiding localized over-mixing or uneven mixing. This achieves continuous dynamic mixing of the alkaline solution, ensuring uniformity during the degreasing process and thorough degreasing of the Tencel yarn fibers, thus guaranteeing the quality of subsequent processing. The rotation of the Tencel yarn winding tube winds up the Tencel yarn, allowing it to pass through the degreasing tank and be wound up. The Tencel yarn installation and disassembly are simple and convenient, facilitating installation and disassembly, and ensuring efficient degreasing.
[0028] This specification describes embodiments, but not every embodiment contains only one independent technical solution. This way of describing the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. An oil removal apparatus for cationic viscose yarn processing, characterized by, Includes a top and bottom plate (1), the bottom plate (1) is fixedly connected to an oil removal groove (2), the inner side wall of the oil removal groove (2) is rotatably connected to a guide wheel (13), the surface of the oil removal groove (2) is fixedly connected to a fixed ear plate (3), the side wall of the fixed ear plate (3) is rotatably connected to a water wheel (4), the shaft end of the water wheel (4) is fixedly connected to a driven gear (5), the side wall of the oil removal groove (2) is fixedly connected to a bracket (9), and the surface of the bracket (9) is provided with a transmission mechanism for driving the water wheel (4).
2. The degreasing equipment for processing cationic Tencel yarn according to claim 1, characterized in that, The transmission mechanism includes a speed reducer (6), a transmission gear (7), a first pulley (8), a drive motor (10), a second pulley (11), and a transmission belt (12). The speed reducer (6) and the drive motor (10) are fixedly connected to the surface of the bracket (9). The output end of the speed reducer (6) is fixedly connected to the transmission gear (7), and the transmission gear (7) meshes with the driven gear (5).
3. The degreasing equipment for processing cationic Tencel yarn according to claim 2, characterized in that, The input end of the reducer (6) is fixedly connected to a first pulley (8), and the power output end of the drive motor (10) is fixedly connected to a second pulley (11). A transmission belt (12) is provided between the first pulley (8) and the second pulley (11).
4. The degreasing equipment for processing cationic Tencel yarn according to claim 1, characterized in that, Two sets of fixing plates (14) are fixedly connected to the surface of the base plate (1). A rotating shaft (15) is rotatably connected to the side wall of the fixing plate (14), and a sleeve rod (20) is fixedly connected to the side wall of the other fixing plate (14). A return spring (24) is fixedly connected to the inner side wall of the sleeve rod (20). A plug rod (23) is fixedly connected to one end of the return spring (24), and the plug rod (23) is slidably connected to the sleeve rod (20).
5. The degreasing equipment for processing cationic Tencel yarn according to claim 4, characterized in that, One end of the rotating shaft (15) is fixedly connected to a conical head (16), and the other end of the insertion rod (23) is rotatably connected to a conical head (16).
6. The degreasing equipment for processing cationic Tencel yarn according to claim 4, characterized in that, The inner side wall of the sleeve rod (20) is provided with a limiting groove (21), and the inner side wall of the limiting groove (21) is slidably connected to a limiting block (22). The limiting block (22) is fixedly connected to one end of the insertion rod (23), and a paddle (25) is fixedly connected to the surface of the insertion rod (23).
7. The degreasing equipment for processing cationic Tencel yarn according to claim 4, characterized in that, The side wall of the fixed plate (14) is rotatably connected to a first bevel gear (17), and the shaft end of the first bevel gear (17) is fixedly connected to the shaft end of the rotating shaft (15).
8. The degreasing equipment for processing cationic Tencel yarn according to claim 4, characterized in that, A servo motor (18) is fixedly connected to the side wall of the fixed plate (14). A second bevel gear (19) is fixedly connected to the power output end of the servo motor (18). The second bevel gear (19) meshes with the first bevel gear (17).