Dust collecting and recycling integrated device of hammer crusher

By installing dust collection components and electrostatic dust removal plates at the feed and discharge ports of the hammer crusher, combined with the lifting mechanism and air jet, the problem of incomplete dust collection is solved, and efficient dust recycling and reuse are achieved.

CN223980588UActive Publication Date: 2026-03-10YANMANZUZIZHI COUNTRY LIFENG MAGNESIUM PROD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Existing hammer crushers are not effective in dust collection and reuse, and it is inconvenient to clean dust using brush plates.

Method used

The first and second dust collection components collect dust at the inlet and outlet respectively. The dust is scraped off by the electrostatic dust removal plates arranged alternately and the lifting mechanism working with the scraper. The dust is then blown into the discharge trough for centralized recycling using the air jet nozzle.

Benefits of technology

It improves dust collection efficiency and dust removal effect, and realizes effective dust recycling and reuse.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a dust collection and recycling integrated device of a hammer crusher, which belongs to the technical field of crushers and comprises a dust collection mechanism, a dust removal box, two electrostatic dust removal plates, two lifting mechanisms and a dust removal component. The dust collection mechanism comprises a first dust collection assembly and a second dust collection assembly, and the first dust collection assembly and the second dust collection assembly are arranged at a feeding port and a discharging port of the hammer crusher correspondingly; the dust removal box is arranged on one side of the hammer crusher, a material collecting groove is formed in the bottom of the dust removal box, and the output end of the first dust collection assembly and the output end of the second dust collection assembly communicate with the dust removal box; the two electrostatic dust collection plates are arranged in the dust collection box in a staggered manner; according to the device, the dust removal effect is improved through combined use of the first dust collection assembly and the second dust collection assembly, the scraping plate is controlled through the lifting mechanism to scrape off dust on the electrostatic dust removal plate, and the dust remaining on the scraping plate is blown off through the air spraying opening, so that the dust falls into the discharging groove, and recycling and reusing are facilitated.
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Description

Technical Field

[0001] This utility model belongs to the field of crusher technology, specifically relating to an integrated device for dust collection and reuse in a hammer crusher. Background Technology

[0002] Currently, hammer crushers are widely used in industrial production for crushing materials such as minerals, coal, and cement. However, the dust generated during the crushing process not only pollutes the environment but also poses a threat to human health. Furthermore, if the dust generated during crushing is collected and reused based on its different compositions, it can save resources and reduce production costs.

[0003] Patent application number 202122241234.3 proposes a limestone raw material hammer crusher for cement production. This application makes it easier to clean the dust adhering to both sides of the electrostatic precipitator by setting up a cleaning component, which is beneficial to the subsequent use of the electrostatic precipitator and improves the cleaning efficiency.

[0004] However, in the existing technology, the dust removal effect of the crusher needs to be improved, and the use of brush plates to clean the dust makes it inconvenient to recycle and reuse the dust. Utility Model Content

[0005] Based on the above-mentioned technical problems, this utility model provides an integrated device for dust collection and reuse of a hammer crusher. The device improves the dust removal effect by combining a first dust collection component and a second dust collection component. The lifting mechanism controls the scraper to scrape off the dust on the electrostatic dust removal plate, and the jet nozzle blows off the dust remaining on the scraper, so that it falls into the feeding trough for recycling and reuse.

[0006] The specific technical solution is as follows:

[0007] An integrated dust collection and reuse device for a hammer crusher includes: a dust collection mechanism, a dust collection box, two electrostatic precipitators, two lifting mechanisms, and a dust removal assembly. The dust collection mechanism includes a first dust collection assembly and a second dust collection assembly, which are respectively located at the feed inlet and discharge outlet of the hammer crusher. The dust collection box is located on one side of the hammer crusher, with a collection trough at the bottom. The output ends of both the first and second dust collection assemblies are connected to the dust collection box. The two electrostatic precipitators are staggered inside the dust collection box. The two lifting mechanisms are respectively located on both sides of the top of the dust collection box, with one end of each lifting mechanism embedded inside the dust collection box. The dust removal assembly includes two connecting seats, two scrapers, an air blowing assembly, and air jets. The two connecting seats are connected to the moving ends of the lifting mechanisms. The connecting seats are hollow cavities. The output end of the air blowing assembly is connected to the connecting seats. The connecting seats are provided with at least two air jets. The two scrapers are respectively located on the two connecting seats and are respectively attached to the two sides of the electrostatic precipitators. The air jets are positioned opposite the scrapers.

[0008] In addition, the integrated device for dust collection and reuse of a hammer crusher provided by this utility model may also have the following additional technical features:

[0009] In the above technical solution, the first dust collection component includes: a first support frame, a first dust collection pump, and a first dust collection hood; the first support frame is set at the feed inlet of the hammer crusher; the first dust collection pump is fixed on the first support frame, and the output end of the first dust collection pump is connected to the dust collection box; the first dust collection hood is connected to the input end of the first dust collection pump, and the first dust collection hood is positioned opposite to the feed inlet of the hammer crusher.

[0010] In the above technical solution, the second dust collection component includes: a second support frame, a second dust collection pump, and a second dust collection hood; the second support frame is set at the discharge port of the hammer crusher; the second dust collection pump is fixed on the second support frame, and the output end of the second dust collection pump is connected to the dust collection box; the second dust collection hood is connected to the input end of the second dust collection pump, and the second dust collection hood is positioned opposite to the discharge port of the hammer crusher.

[0011] In the above technical solution, the lifting mechanism includes: a bracket, a hydraulic cylinder, a lifting seat, and four connecting rods; the bracket is fixed to the top of the dust collection box; the hydraulic cylinder is fixed to the bracket; the lifting seat is connected to the telescopic end of the hydraulic cylinder; the four connecting rods are respectively set at the bottom of the lifting seat, and the four connecting rods are respectively connected to two connecting seats.

[0012] In the above technical solution, the air blowing assembly includes: an air tank and a three-way connecting pipe; the air tank is fixed on the lifting base; the three-way connecting pipe has one inlet and two outlets, the inlet of the three-way connecting pipe is connected to the air tank, and the two outlets are respectively connected to two connecting bases.

[0013] The above technical solution also includes: a discharge port; the discharge port is located at the bottom of the discharge trough, and a solenoid valve is provided at the discharge port.

[0014] The above technical solution also includes: a first filter screen and a second filter screen; the first filter screen is disposed at the suction port of the first dust collection hood; the second filter screen is disposed at the suction port of the second dust collection hood.

[0015] This utility model provides an integrated device for collecting and reusing dust from a hammer crusher. Compared with existing technologies, the advantages are as follows:

[0016] 1. By installing a first dust collection component and a second dust collection component at the feed inlet and discharge outlet of the hammer crusher respectively, it is ensured that the dust generated during the material crushing process can be collected in a timely and effective manner, thereby improving the dust removal effect.

[0017] 2. By staggering two electrostatic precipitator plates, dust is adsorbed onto the plates. The gas after dust removal is discharged through the exhaust port. The lifting mechanism drives the scraper to move up and down, automatically scraping off the dust adsorbed on the electrostatic precipitator plates. Pressurized gas is then sprayed out through the jet nozzle to blow off the dust remaining on the scraper, causing it to fall into the feeding trough. This achieves centralized dust collection for secondary utilization. Attached Figure Description

[0018] Figure 1 This is a front view of an integrated device for dust collection and reuse of a hammer crusher according to the present invention.

[0019] Figure 2 This is a schematic diagram of the structure of an integrated device for dust collection and reuse of a hammer crusher according to the present invention;

[0020] Figure 3 This is a cross-sectional view of the dust collector box of this utility model;

[0021] Figure 4 This is a schematic diagram of the electrostatic dust removal plate of this utility model;

[0022] Figure 5 This is a schematic diagram of the structure of the dust removal component of this utility model;

[0023] Figure 6 This is a schematic diagram of the structure of the first dust collection component of this utility model;

[0024] Figure 7 This is a schematic diagram of the structure of the second dust collection component of this utility model;

[0025] in, Figures 1 to 7 The correspondence between the reference numerals and component names in the attached drawings is as follows:

[0026] 10 Hammer crusher, 11 Dust collector box, 12 Electrostatic dust collector plate, 13 Connecting seat, 14 Scraper, 15 Air jet nozzle, 16 First support frame, 17 First dust suction pump, 18 First dust suction hood, 19 Second support frame, 20 Second dust suction pump, 21 Second dust suction hood, 22 Bracket, 23 Hydraulic cylinder, 24 Lifting seat, 25 Connecting rod, 26 Air tank, 27 T-connecting pipe, 28 Discharge port, 29 Discharge chute, 30 Solenoid valve, 31 First filter screen, 32 Second filter screen, 33 Exhaust port. Detailed Implementation

[0027] The following are specific implementation cases and appendices. Figure 1-7 The present invention will be further described below, but the present invention is not limited to these embodiments.

[0028] An integrated device for dust collection and reuse from a hammer crusher, such as Figure 1-7 As shown, the system includes: a dust collection mechanism, a dust collection box 11, two electrostatic dust removal plates 12, two lifting mechanisms, and a dust removal assembly; the dust collection mechanism includes a first dust collection assembly and a second dust collection assembly, which are respectively located at the feed inlet and discharge outlet of the hammer crusher 10; the dust collection box 11 is located on one side of the hammer crusher 10, and a material collection trough is provided at the bottom of the dust collection box 11, with the output ends of both the first and second dust collection assemblies connected to the dust collection box 11; the two electrostatic dust removal plates 12 are staggered inside the dust collection box 11; the two lifting mechanisms are respectively... The dust removal assembly includes two connecting seats 13, two scrapers 14, an air blowing assembly, and air jets 15. The two connecting seats 13 are connected to the moving end of the lifting mechanism. The connecting seats 13 are hollow cavities. The output end of the air blowing assembly is connected to the connecting seats 13. The connecting seats 13 are provided with at least two air jets 15. The two scrapers 14 are respectively provided on the two connecting seats 13 and are respectively attached to the two sides of the electrostatic dust removal plate 12. The air jets 15 and the scrapers 14 are opposite to each other.

[0029] By adopting the above structure, and by setting a first dust collection component and a second dust collection component at the feed inlet and discharge outlet of the hammer crusher 10 respectively, it is ensured that the dust generated during the material crushing process can be collected in a timely and effective manner, thereby improving the dust removal effect. By staggering the two electrostatic dust removal plates 12, the dust is adsorbed on the electrostatic dust removal plates 12. The gas after dust removal is discharged through the exhaust port 33. The lifting mechanism drives the scraper 14 to move up and down, thereby automatically scraping off the dust adsorbed on the electrostatic dust removal plates 12. Pressurized gas is sprayed out by the jet nozzle 15, thereby blowing off the dust remaining on the scraper 14 and causing it to fall into the feed chute 29, thus achieving centralized dust recovery for the purpose of dust reuse.

[0030] Specifically, two electrostatic dust collectors are inclined and staggered inside the dust collection box 11, thereby guiding the airflow carrying dust and increasing the contact between the airflow and the electrostatic dust collector plate 12, thus improving the dust removal effect. The airflow after dust removal is discharged through the exhaust port 33.

[0031] In embodiments of this utility model, such as Figure 1-7 As shown, the first dust collection assembly includes: a first support frame 16, a first dust collection pump 17, and a first dust collection hood 18; the first support frame 16 is disposed at the feed inlet of the hammer crusher 10; the first dust collection pump 17 is fixed on the first support frame 16, and the output end of the first dust collection pump 17 is connected to the dust collection box 11; the first dust collection hood 18 is connected to the input end of the first dust collection pump 17, and the first dust collection hood 18 is positioned opposite to the feed inlet of the hammer crusher 10.

[0032] The operation of the first dust pump 17 causes the first dust hood 18 to suck the dust at the feed inlet into the dust collection box 11, and the first support frame 16 supports the position of the first dust pump 17 and the first dust hood 18.

[0033] In embodiments of this utility model, such as Figure 1-7 As shown, the second dust collection assembly includes: a second support frame 19, a second dust collection pump 20, and a second dust collection hood 21; the second support frame 19 is disposed at the discharge port of the hammer crusher 10; the second dust collection pump 20 is fixed on the second support frame 19, and the output end of the second dust collection pump 20 is connected to the dust collection box 11; the second dust collection hood 21 is connected to the input end of the second dust collection pump 20, and the second dust collection hood 21 is positioned opposite to the discharge port of the hammer crusher 10.

[0034] The operation of the second dust pump 20 causes the second dust hood 21 to suck the dust at the discharge port into the dust collection box 11, and the second support frame 19 supports the position of the second dust pump 20 and the second dust hood 21.

[0035] In embodiments of this utility model, such as Figure 1-5 As shown, the lifting mechanism includes: a bracket 22, a hydraulic cylinder 23, a lifting seat 24, and four connecting rods 25; the bracket 22 is fixed to the top of the dust collection box 11; the hydraulic cylinder 23 is fixed on the bracket 22; the lifting seat 24 is connected to the telescopic end of the hydraulic cylinder 23; the four connecting rods 25 are respectively set at the bottom of the lifting seat 24, and the four connecting rods 25 are respectively connected to two connecting seats 13.

[0036] The hydraulic cylinder 23 is supported by the bracket 22. The hydraulic cylinder 23 extends and retracts, which drives the lifting seat 24 and the connecting rod 25 to move up and down, thereby simultaneously driving the two connecting seats 13 to move up and down, so that the scraper 14 scrapes off the dust on the surface of the electrostatic dust removal plate 12.

[0037] In embodiments of this utility model, such as Figure 1-5 As shown, the air blowing assembly includes: an air tank 26 and a three-way connecting pipe 27; the air tank 26 is fixed on the lifting base 24; the three-way connecting pipe 27 has one inlet and two outlets, the inlet of the three-way connecting pipe 27 is connected to the air tank 26, and the two outlets are respectively connected to two connecting bases 13.

[0038] Compressed gas is stored in the gas tank 26, and a valve is provided on the three-way connecting pipe 27. When the valve is opened, the compressed gas enters the two connecting seats 13 respectively and is sprayed out through the jet nozzle 15, thereby blowing off the dust remaining on the scraper 14.

[0039] In embodiments of this utility model, such as Figure 1-4 As shown, it also includes: a discharge port 28; the discharge port 28 is located at the bottom of the discharge trough 29, and a solenoid valve 30 is provided at the discharge port 28.

[0040] The dust is collected and centrally recovered through the feeding trough 29. When a certain amount is collected, the solenoid valve 30 is opened to discharge the dust, thus facilitating its secondary use.

[0041] In embodiments of this utility model, such as Figure 1-7 As shown, it also includes: a first filter 31 and a second filter 32; the first filter 31 is disposed at the suction port of the first dust hood 18; the second filter 32 is disposed at the suction port of the second dust hood 21.

[0042] By setting a first filter screen 31 and a second filter screen 32 on the first dust suction hood 18 and the second dust suction hood 21 respectively, the dust sucked out can be filtered to prevent larger particles from being sucked into the dust suction hood during the crushing process and causing equipment blockage.

[0043] Implementation Process: Using the above structure, a first dust collection component and a second dust collection component are respectively installed at the feed inlet and discharge outlet of the hammer crusher 10 to ensure that the dust generated during the material crushing process can be collected in a timely and effective manner, thereby improving the dust removal effect. By staggering the two electrostatic precipitator plates 12, dust is adsorbed onto the plates. The gas after dust removal is discharged through the exhaust port 33. A lifting mechanism drives the scraper plate 14 to move up and down, automatically scraping off the dust adsorbed on the electrostatic precipitator plates 12. Pressurized gas is then ejected through the jet nozzle 15, blowing off the dust remaining on the scraper plate 14 and causing it to fall into the feed chute 29, thus achieving centralized dust recovery for secondary utilization.

[0044] In the description of this utility model, the term "multiple" refers to two or more. Unless otherwise explicitly defined, the terms "upper," "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. The terms "connection," "installation," "fixing," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0045] In the description of this utility model, the terms "one embodiment," "some embodiments," "specific embodiment," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of this utility model. In this utility model, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0046] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A hammer crusher dust collecting and recycling integrated device, characterized in that, The utility model relates to a hammer crusher dust removal mechanism, including: Dust collection mechanism, the dust collection mechanism includes first dust collection component and second dust collection component, first dust collection component and second dust collection component are arranged at the feed inlet and discharge port of hammer crusher respectively; Dust removal box, the dust removal box is arranged at one side of hammer crusher, the bottom of dust removal box is equipped with material collecting groove, and the output end of first dust collection component and second dust collection component all are communicated with dust removal box; Two electrostatic dust removal plates, two the electrostatic dust removal plates are staggered and arranged in dust removal box; Two lifting mechanisms, two the lifting mechanisms are arranged at the both sides of dust removal box top respectively, and one end of lifting mechanism is embedded in dust removal box; Ash removal component, ash removal component includes two connecting seats, two scrapers, air blowing component and air outlet, two the connecting seats are connected with the moving end of lifting mechanism, the connecting seat is hollow cavity, the output end of air blowing component is communicated with the connecting seat, at least two air outlets are equipped on the connecting seat, two the scrapers are arranged on two the connecting seats respectively and are respectively attached to the both sides of electrostatic dust removal plate; Wherein, the air outlet is opposite to the position of scraper.

2. The hammer crusher dust collecting and recycling integrated device according to claim 1, characterized in that, The first dust collection component includes: First support frame, the first support frame is arranged at the feed inlet of hammer crusher; First dust collection pump, the first dust collection pump is fixed on the first support frame, and the output end of first dust collection pump is communicated with dust removal box; First dust collection cover, the first dust collection cover is connected with the input end of first dust collection pump, and the first dust collection cover is opposite to the position of the feed inlet of hammer crusher.

3. The hammer crusher dust collecting and recycling integrated device according to claim 2, characterized in that, The second dust collection component includes: Second support frame, the second support frame is arranged at the discharge port of hammer crusher; Second dust collection pump, the second dust collection pump is fixed on the second support frame, and the output end of second dust collection pump is communicated with dust removal box; Second dust collection cover, the second dust collection cover is connected with the input end of second dust collection pump, and the second dust collection cover is opposite to the position of the discharge port of hammer crusher.

4. The hammer crusher dust collecting and recycling integrated device according to claim 3, characterized in that, The lifting mechanism includes: Support, the support is fixed on the top of dust removal box; Hydraulic cylinder, the hydraulic cylinder is fixed on the support; Lifting seat, the lifting seat is connected with the telescopic end of hydraulic cylinder; Four connecting rods, four the connecting rods are arranged at the bottom of lifting seat respectively, and four the connecting rods are connected with two the connecting seats respectively.

5. The hammer mill dust collection and reuse integrated device according to claim 4, characterized in that, The air blowing component includes: Gas tank, the gas tank is fixed on the lifting seat; Three-way connecting pipe, the three-way connecting pipe is equipped with one input and two outputs, the input of three-way connecting pipe is connected with gas tank, two outputs are communicated with two the connecting seats respectively.

6. A hammer crusher dust collecting and recycling integrated device according to claim 5, characterized in that, Still include: Discharge port, the discharge port is arranged at the bottom of discharge slot, and the discharge port is equipped with electromagnetic valve.

7. A hammer crusher dust collecting and recycling integrated device according to claim 6, characterized in that, Still include: First filter screen, the first filter screen is arranged at the dust collection port of first dust collection cover; Second filter screen, the second filter screen is arranged at the dust collection port of second dust collection cover.

Citation Information

Patent Citations

  • Limestone raw material hammer crusher for cement production

    CN215611980U