Cleaning structure
By combining air-driven cleaning structure with scrubbing and water washing, the problems of high energy consumption, wear and tear, and blind spots in mechanical cleaning devices in coal mine roadways have been solved, achieving low energy consumption, low noise, and high efficiency in cleaning.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-03-10
AI Technical Summary
Existing mechanical cleaning devices used in coal mine roadways suffer from problems such as high energy consumption, complex structure, easy wear and tear on the objects being cleaned, noise interference, and blind spots.
The cleaning structure is driven by compressed air, combining scrubbing and water washing. Through the design of spiral air duct and diversion tower, the cleaning brush is rotated to achieve the cleaning effect. At the same time, magnetization treatment is used to improve the performance of the cleaning fluid, avoiding mechanical power drive.
It achieves efficient cleaning with low energy consumption, low noise, and no damage, and the cleaning effect is comprehensive, reducing maintenance costs and cleaning blind spots.
Smart Images

Figure CN223980832U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a cleaning device technical field, especially a cleaning structure. BACKGROUND
[0002] In order to guarantee the safety of mining work, smoothly carry out, ensure the life safety of operating personnel, mine tunnel needs to carry out on -the -spot inspection work. In the prior art, in order to reduce the inspection risk, reduce the inspection labor intensity, improve the inspection efficiency, generally adopt the inspection robot as the replacement of artificial inspection. However, due to the poor underground environment, the inspection robot used in the coal mine tunnel usually accumulates dirt, oil stains and other stains after a period of use, in order to ensure its normal operation and prolong the service life, it needs to be cleaned regularly.
[0003] It is known that mechanical cleaning replaces manual cleaning, which has the advantages of saving manpower, high cleaning intensity, high cleaning efficiency and the like. However, there are also the following defects: (1) mechanical power driving needs to consume more electric energy to drive the rotary motion of the cleaning structure, and the use cost is high; (2) the cleaning structure driven by mechanical power has a relatively complex structure, and may need more frequent maintenance and maintenance, such as replacing the brush head, cleaning motor and the like; (3) high-strength mechanical movement can cause wear or damage to the surface of the object to be cleaned, and can also produce certain noise and vibration during cleaning work, which can interfere with the surrounding environment or personnel; (4) due to the limitation of the brush head structure, the cleaning effect is relatively limited, and there is a cleaning blind area.
[0004] Therefore, the present application is proposed. CONTENT OF THE UTILITY MODEL
[0005] In view of the above-mentioned defects of the prior art, the utility model provides a cleaning structure.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the main technical scheme including:
[0007] A cleaning structure, comprising: a stator, a rotor, a compression ring, a flow divider tower and a cleaning brush;
[0008] The stator is provided with a liquid inlet channel, the rotor is fixed with a cleaning liquid pipeline penetrating along the axial direction thereof, one end of the cleaning liquid pipeline is a liquid inlet, and the opposite end is a liquid outlet, the rotor is rotationally connected with the stator and is limited by the compression ring;
[0009] The top of the rotor is provided with a groove to form a compressed air duct, the pipe wall of the cleaning liquid pipeline is provided with a drainage air duct in communication with the compressed air duct, and the drainage air duct is a spiral air duct extending along the axial direction of the rotor; the bottom of the rotor is connected with a flow divider tower in communication with the liquid outlet of the cleaning liquid pipeline, and the flow divider tower is connected with a cleaning brush;
[0010] Compressed air enters the duct through the compressed air duct, and the backflow effect on the cleaning fluid pipe causes the rotor to rotate relative to the stator and drive the cleaning brush to rotate.
[0011] Preferably, a cavity is formed inside the stator, and a coil and a power supply component are disposed inside the cavity. The coil is arranged around the outer periphery of the cleaning fluid pipe, and the power supply component is electrically connected to the coil.
[0012] Preferably, the coil is twisted in a serpentine shape and then arranged around the outer periphery of the cleaning fluid pipe.
[0013] Preferably, one end of the rotor is provided with a first sealing groove and a second sealing groove, and a first sealing ring and a second sealing ring are respectively provided in the first sealing groove and the second sealing groove; both ends of the rotor are rotatably connected to the stator through a bearing.
[0014] Preferably, the bearing is a ceramic bearing.
[0015] Preferably, it also includes a first retaining ring and a second retaining ring, and the upper and lower parts of the rotor are respectively provided with engagement steps for installing the first retaining ring and the second retaining ring.
[0016] Preferably, the diversion tower is connected to one or more cleaning brushes via a docking mechanism, and the interior of the cleaning brushes is connected to the diversion tower via the docking mechanism.
[0017] Preferably, the cleaning brush is a hair follicle brush, which includes a hair follicle brush body, with hair follicles distributed on the outer peripheral surface and the end face of the free end of the hair follicle body, and a hair follicle hole provided at the tip of the hair follicle.
[0018] Preferably, there are two hair follicle brushes, and the two hair follicle brushes have different shapes.
[0019] Compared with the prior art, the cleaning structure proposed in this utility model combines scrubbing and water washing, and uses compressed air drive instead of traditional motor drive. It can effectively remove dirt from the surface of the object to be cleaned. In addition, it has a scale-preventing effect on water-based cleaning solutions and will not damage the surface of the object to be cleaned. Therefore, it helps to achieve deep cleaning of the object. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is one embodiment of the present utility model;
[0022] Figure 2 forFigure 1 Schematic diagram of the connection between the rotor and stator;
[0023] Figure 3 for Figure 1 Schematic diagram of the top structure of the central rotor;
[0024] Figure 4 for Figure 3 A sectional view;
[0025] Figure 5 for Figure 3 A cross-sectional view along the AA direction;
[0026] Figure 6 for Figure 2 Connection diagram of the intermediate coil and power supply components;
[0027] Figure 7 for Figure 1 One implementation of a cleaning brush.
[0028] In the diagram: 11. Stator; 12. First sealing ring; 13. Rotor; 131. First sealing groove; 132. Groove; 133. Second sealing groove; 134. Engaging step; 14. Second sealing ring; 15. Compression ring; 16. Diverter tower; 17. Compressed air duct; 18. Drainage duct; 19. Cleaning fluid pipe; 20. Connecting mechanism; 21. Cleaning brush; 211. Hair follicle brush body; 212. Hair follicle; 213. Hair follicle hole; 22. Coil; 23. Power supply assembly; 24. First retaining ring; 25. Second retaining ring; 26. Bearing. Detailed Implementation
[0029] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.
[0030] Components not described in detail in the following embodiments are all prior art, and those skilled in the art can use conventional technical means in this field. The positional descriptions such as "upper part," "lower part," "bottom surface," "side surface," "top," and "bottom end" used in the following embodiments are only for clearly describing the relative positional relationship between components and are not intended to limit the protection scope of this utility model.
[0031] like Figures 1-7 As shown in the figure: This utility model proposes a cleaning structure, including: stator 11, rotor 13, clamping ring 15, diversion tower 16 and cleaning brush 21;
[0032] The stator 11 is provided with a liquid inlet channel, and the rotor 13 is fixedly provided with a cleaning liquid pipe 19 through it along its axial direction. One end of the cleaning liquid pipe 19 is a liquid inlet for external cleaning liquid input, and the other end is a liquid outlet. The rotor 13 is rotatably connected to the stator 11 and is limited by the clamping ring 15.
[0033] The top outer circumference of the rotor 13 is provided with a groove 132 to form a compressed air duct 17. The wall of the cleaning fluid pipe 19 is provided with a diversion duct 18 that communicates with the compressed air duct 17. The diversion duct 18 is a spiral duct that extends spirally along the axial direction of the rotor 13. The bottom of the rotor 13 is connected to a diversion tower 16 that communicates with the outlet of the cleaning fluid pipe 19. A cleaning brush 21 is connected to the diversion tower 16.
[0034] External cleaning fluid enters the cleaning fluid pipe 19 through the inlet and is then diverted by the diversion tower 16 and delivered to the cleaning brush 21 before flowing out from the cleaning brush 21. Compressed air enters the duct 18 through the compressed air duct 17 and then acts as a backflow force on the cleaning fluid pipe 19. Since the cleaning fluid pipe 19 is fixedly connected to the rotor 13, the rotor 13 rotates relative to the stator 11 and drives the cleaning brush 21 to rotate, thereby achieving a cleaning function that combines scrubbing and washing.
[0035] It should be noted that the air duct 18 can also adopt other existing technologies, such as a tangential jet air duct, in which multiple tangential air ducts are evenly distributed around the rotor, and the outlet direction of the air duct is consistent with the rotor tangent. Compressed air is ejected from the tangential air duct, generating a reaction force to drive the rotor to rotate; another example is to use a combination of axial and tangential air ducts, in which compressed air first enters along the axial direction and then is ejected through the tangential air duct. The axial airflow provides thrust, and the tangential airflow generates rotational torque, which together drive the rotor to rotate; an annular air duct can also be used, in which an annular air duct is opened inside or on the surface of the rotor. The air duct is distributed along the circumference. When the compressed air passes through the annular air duct, it generates a uniform tangential force to drive the rotor to rotate.
[0036] In practical use, multiple cleaning structures are fixedly installed onto the inner wall of a frame via stators 11 (solid fixing methods are existing technologies, such as screwing, snap-fitting, and welding). The frame is equipped with cleaning fluid channels connected to cleaning fluid pipes 19 of each cleaning structure and compressed air channels connected to compressed air ducts 17 of each cleaning structure. Cleaning fluid and compressed air are respectively delivered to each cleaning structure through the cleaning fluid channels and compressed air channels. The frame can be adaptively designed according to the appearance of the object to be cleaned. For example, if the object is rectangular, the frame is designed as an inverted U-shape. The object moves slowly through the inverted U-shape, and the cleaning structures installed on the inner wall of the inverted U-shape clean the surface of the object.
[0037] Compared with the prior art, this utility model combines scrubbing and washing with water, and does not require mechanical power drive. The speed of the cleaning brush 21 can be flexibly adjusted. In actual use, the user can adjust the speed of the rotor 13 by controlling the air pressure of compressed air according to actual needs, thereby achieving controllable speed of the cleaning brush 21. This can effectively improve the cleaning effect without causing irreversible damage to the surface of the object to be cleaned. Moreover, the overall structure is simple and compact, easy to maintain, low in operating cost, low in energy consumption and low in noise.
[0038] As a preferred technical solution, in another embodiment of the present invention, a cavity is formed in the stator 11, and a coil 22 and a power supply component 23 are arranged in the cavity. The coil 22 is arranged around the outer periphery of the cleaning fluid pipe 19, and the power supply component 23 is electrically connected to the coil 22.
[0039] In specific configurations, coil 22 and power supply assembly 23 can be fixedly connected to stator 11 or rotor 13, generating a magnetic field around energized coil 22. Although magnetic field treatment does not change the concentration of calcium and magnesium ions in the water (i.e., it does not change the water hardness), it can change the crystal morphology of calcium and magnesium ions in the water, transforming the formed calcium carbonate and other scale crystals from a dense calcite type to a loose aragonite type. This inhibits the deposition of scale on the inner wall of the cleaning fluid pipe and the surface of the cleaning components, maintaining the cleanliness of the driving structure of the cleaning components. At the same time, magnetization treatment can improve the permeability, lubricity, and adsorption of water, which helps to improve the cleaning effect. Moreover, if the outer shell of the object to be cleaned is made of certain specific steel materials, such as 20G steel or 304 stainless steel, magnetized water can also affect the passivation film on its surface, exhibiting a significant corrosion inhibition effect.
[0040] It should be noted that both coil 22 and power supply component 23 are existing technologies. Any existing technology that can provide power to coil 22 can be used as the power supply component 23 of this utility model, and any existing technology that can generate a magnetic field when energized can be used as coil 22 of this utility model.
[0041] As a preferred technical solution, in another embodiment of this utility model, the coil 22 is arranged in a serpentine twist around the outer periphery of the cleaning fluid pipe 19.
[0042] As a preferred technical solution, in another embodiment of this utility model, one end of the rotor 13 is provided with a first sealing groove 131 and a second sealing groove 133, and a first sealing ring 12 and a second sealing ring 14 are respectively provided in the first sealing groove 131 and the second sealing groove 133 to block pollutants, reduce friction, and adapt to displacement, etc.; both ends of the rotor 13 are rotatably connected to the stator 11 through a bearing 26.
[0043] As a preferred technical solution, in another embodiment of this utility model, bearing 26 is a ceramic bearing. Ceramic bearings have advantages such as high hardness, high wear resistance, low coefficient of friction, corrosion resistance, high temperature resistance, cold resistance and low noise. Using them in this utility model will help to further optimize the performance of the cleaning structure.
[0044] As a preferred technical solution, another embodiment of this utility model further includes a first retaining ring 24 and a second retaining ring 25. The upper and lower parts of the rotor 13 are respectively provided with engaging steps 134 for mounting the first retaining ring 24 and the second retaining ring 25. The first retaining ring 24 and the second retaining ring 25 are used to axially fix the two bearings 26, ensuring the normal operation of the bearings 26 and extending their service life.
[0045] As a preferred technical solution, in another embodiment of this utility model, the diversion tower 16 is connected to one or more cleaning brushes 21 through the docking mechanism 20, and the interior of the cleaning brushes 21 is connected to the diversion tower 16 through the docking mechanism 20.
[0046] It should be noted that:
[0047] (1) The diversion tower 16 mainly serves to divert the cleaning fluid in the cleaning fluid pipeline 19 to form a cleaning flow that matches the number of cleaning brushes 21, and delivers it to each cleaning brush. Its specific structure is existing technology, and those skilled in the art can flexibly select and use it according to actual needs.
[0048] (2) The docking structure 20 mainly serves as a connection, that is, to connect the cleaning brush 21 with the diversion tower 16. Its specific structure is existing technology, and those skilled in the art can flexibly select and use it according to actual needs.
[0049] As a preferred technical solution, in another embodiment of this utility model, the cleaning brush 21 is specifically a hair follicle brush. The hair follicle brush is made of a flexible material and specifically includes a hair follicle brush body 211. Hair follicles 212 are distributed on the outer peripheral surface and the end face of the free end of the hair follicle brush body 211. The top of the hair follicle 212 is provided with a hair follicle hole 213.
[0050] The cleaning fluid, such as water, enters the cleaning fluid pipe 19 from the outside through the inlet. After being diverted by the distribution tower 16 at the outlet, it reaches the cleaning brush 21. When the water in the cleaning brush 21 reaches a certain pressure, the pores 213 of the brush open, and the water begins to atomize and be sprayed evenly from the pores 213. The water is sprayed out in the form of a mist, which performs both blowing and scrubbing functions, better dissolving the dirt adhering to the surface of the equipment to be cleaned and protecting its material from damage.
[0051] As a preferred technical solution, in another embodiment of this utility model, the number of hair follicle brushes is two, and the two hair follicle brushes have different shapes. For example, one hair follicle brush is curved and the other is arc-shaped. The two hair follicle brushes rotate under the drive of rotor 13, and can swing freely according to different resistance and power, thereby forming a mesh structure that can tightly adhere to the surface of the object to be cleaned, achieving a thorough cleaning effect without dead angles and eliminating cleaning blind spots.
[0052] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make modifications, alterations, substitutions, and variations to the above embodiments within the scope of the present invention. Furthermore, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples.
Claims
1. A cleaning structure characterized by, The utility model relates to a cleaning device for cleaning the inside of a pipe, comprising: a stator (11), a rotor (13), a compression ring (15), a flow dividing tower (16) and a cleaning brush (21); a liquid inlet channel is arranged in the stator (11), a cleaning liquid pipe (19) is fixed in the rotor (13) along the axial direction thereof, one end of the cleaning liquid pipe (19) is a liquid inlet, and the opposite end is a liquid outlet, the rotor (13) is rotatably connected to the stator (11) and is limited by the compression ring (15); a recess (132) is arranged on the outer periphery of the top of the rotor (13) to form a compressed air duct (17), a drainage air duct (18) is arranged on the wall of the cleaning liquid pipe (19) and communicates with the compressed air duct (17), the drainage air duct (18) is a helical air duct extending helically along the axial direction of the rotor (13); the bottom of the rotor (13) is connected to the flow dividing tower (16) which communicates with the liquid outlet of the cleaning liquid pipe (19), and the flow dividing tower (16) is connected to the cleaning brush (21); compressed air enters the drainage air duct (18) through the compressed air duct (17), and backflushing acts on the cleaning liquid pipe (19), thereby causing the rotor (13) to rotate relative to the stator (11) and driving the cleaning brush (21) to rotate.
2. The cleaning structure according to claim 1, wherein A cavity is formed in the stator (11), a coil (22) and a power supply assembly (23) are arranged in the cavity, the coil (22) is arranged around the outer periphery of the cleaning liquid pipe (19), and the power supply assembly (23) is electrically connected to the coil (22).
3. The cleaning structure according to claim 2, wherein The coil (22) is arranged around the outer periphery of the cleaning liquid pipe (19) after being twisted in a serpentine shape.
4. The cleaning structure of claim 1, wherein A first sealing groove (131) and a second sealing groove (133) are arranged at one end of the rotor (13), a first sealing ring (12) and a second sealing ring (14) are respectively arranged in the first sealing groove (131) and the second sealing groove (133), and the two ends of the rotor (13) are rotatably connected to the stator (11) through a bearing (26).
5. The cleaning structure according to claim 4, wherein The bearing (26) is a ceramic bearing.
6. The cleaning structure of claim 1, wherein A first clamping spring (24) and a second clamping spring (25) are further included, and the upper part and the lower part of the rotor (13) are respectively provided with a clamping step (134) for mounting the first clamping spring (24) and the second clamping spring (25).
7. The cleaning structure of claim 1, wherein The flow dividing tower (16) is connected to one or more cleaning brushes (21) through a docking mechanism (20), and the interior of the cleaning brush (21) communicates with the flow dividing tower (16) through the docking mechanism (20).
8. The cleaning structure of claim 7, wherein The cleaning brush (21) is a follicle brush, specifically comprising a follicle brush body (211), follicles (212) are distributed on the outer periphery of the follicle brush body (211) and the end face of the free end, and the top end of each follicle (212) is provided with a follicle hole (213).
9. The cleaning structure of claim 8, wherein The number of the follicle brushes is two, and the shapes of the two follicle brushes are different.