Automatic drilling equipment for horizontal anchorage device

Abstract

The utility model discloses automatic drilling equipment for a horizontal anchorage device. The automatic drilling equipment comprises an equipment base, a workbench and an X-axis adjusting device, wherein the workbench is arranged on the equipment base in a sliding manner; the X-axis adjusting device is used for driving the workbench to slide; the device is characterized in that the device base is oppositely provided with an automatic drilling mechanism and an automatic chamfering mechanism which can be adjusted up and down and left and right and can machine the two end faces of an anchorage device at the same time; a product fixing seat for vertically fixing the anchorage device to realize simultaneous processing of two end surfaces of the anchorage device is mounted on the workbench; the product fixing seat comprises a fixing base, a fixing block installed on the fixing base in a lifting mode and a driving source for driving the fixing block to move to achieve automatic fixing of the anchorage device. The anchor device is vertically fixed through the product fixing base, the automatic drilling mechanism and the automatic chamfering mechanism are oppositely installed on the two sides of the equipment base respectively, the two end faces of the anchor device can be machined at the same time, and therefore the anchor device machining time is shortened, and the machining efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of anchor drilling devices, specifically to an automated horizontal anchor drilling device. Background Technology

[0002] Prestressed anchorage systems are widely used in construction and road and bridge engineering. Anchorages are among the most critical components, directly bearing the tension force of the prestressed structure and are used extensively in construction. During processing, multiple anchor holes need to be drilled into the anchorage. Current technology requires placing the anchorage flat under a drilling machine and fixing it with a chuck before drilling. After drilling, the anchorage needs to be disassembled and installed on another machine tool, or the anchor holes need to be chamfered manually using a small drilling machine. This method increases the number of steps in anchorage drilling and also requires manual loading and unloading of the anchorage, thus reducing processing efficiency. Therefore, a horizontal automated anchorage drilling device is proposed to improve processing efficiency. Summary of the Invention

[0003] The purpose of this invention is to provide an automated horizontal anchor drilling device to solve the above problems.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a horizontal anchor automated drilling device, comprising an equipment base, a worktable slidably mounted on the equipment base, and an X-axis adjustment device for driving the worktable to slide; characterized in that an automatic drilling mechanism and an automatic chamfering mechanism, which can be adjusted vertically and horizontally to simultaneously process both ends of the anchor, are installed opposite each other on the equipment base; a product fixing seat is installed on the worktable to vertically fix the anchor so that both ends of the anchor can be processed simultaneously; the product fixing seat includes a fixed base, a fixing block that can be lifted and lowered and mounted on the fixed base, and a drive source for driving the fixing block to move to achieve automated anchor fixing.

[0005] Preferably, both the fixed base and the fixed block are provided with a limiting platform for limiting the anchor; the fixed base is also provided with a guide rod for guiding the lifting and lowering of the fixed block.

[0006] Preferably, the system also includes an automated feeding mechanism for automatically feeding the anchorage and an automated clamping mechanism for clamping the anchorage; the automated feeding mechanism includes a push-plate feeder and a conveying device connected to the push-plate feeder.

[0007] Preferably, the pusher-type feeder is provided with a guide ramp to facilitate the anchor sliding onto the conveying device; the conveying device is equipped with a baffle to block the anchor.

[0008] Preferably, the automatic clamping mechanism includes a clamping bracket, a first electric slide rail mounted on the clamping bracket, a second electric slide rail mounted on the first electric slide rail, and a first cylinder mounted on the second electric slide rail for clamping the anchor.

[0009] Preferably, the second electric slide rail is also equipped with a second cylinder that can drive the anchor to move.

[0010] Preferably, the automatic drilling mechanism and the automatic chamfering mechanism on the equipment base both include a Y-axis adjustment device, a Z-axis adjustment device mounted on the Y-axis adjustment device, and a drilling rig mounted on the Z-axis adjustment device.

[0011] Preferably, both the automatic drilling mechanism and the automatic chamfering mechanism are equipped with drill rods on the drilling machine; and drill chucks are installed on the drill rods.

[0012] Preferably, the drill chuck of the automatic drilling mechanism may also be adjustablely mounted with a support rod; a cutting tool may be adjustablely mounted on the support rod; and locking screws are installed between the drill chuck and the support rod, and between the cutting tool and the support rod, respectively, to lock the support rod and the cutting tool.

[0013] Preferably, the Y-axis adjustment device, Z-axis adjustment device and X-axis adjustment device each include a drive motor, a lead screw connected to the drive motor and a nut seat movably mounted on the lead screw.

[0014] The beneficial effects of this utility model are as follows: by using the product fixing seat to vertically fix the anchor, the automatic drilling mechanism and the automatic chamfering mechanism are respectively installed on both sides of the equipment base, which can process both ends of the anchor at the same time, thereby shortening the anchor processing time and improving the processing efficiency.

[0015] The anchor is fixed between the fixed base and the fixed blocks by driving the fixed blocks to lift and lower. This achieves automated fixing of the anchor and improves production efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model.

[0017] Figure 2 This is a structural schematic diagram of the fixing base of this utility model.

[0018] Figure 3 This is a structural schematic diagram of the automated feeding mechanism of this utility model.

[0019] Figure 4 This is a schematic diagram of the automatic clamping mechanism of this utility model.

[0020] Figure 5 This is a structural schematic diagram of the automatic drilling mechanism of this utility model.

[0021] Figure 6 This is a partial structural schematic diagram of the automatic drilling mechanism of this utility model.

[0022] Legend: 1. Equipment base; 2. Worktable; 3. X-axis adjustment device; 4. Automatic drilling mechanism; 5. Automatic chamfering mechanism; 6. Product fixing seat; 601. Fixed base; 602. Fixing block; 603. Drive source; 604. Limiting platform; 605. Guide rod; 7. Automated feeding mechanism; 701. Push plate type feeder; 702. Conveying device; 703. Guide slope; 704. Baffle; 8. Automatic clamping mechanism; 801. Clamping bracket; 802. First electric slide rail; 803. Second electric slide rail; 804. First cylinder; 805. Second cylinder; 9. Y-axis adjustment device; 901. Drill rig; 902. Drill rod; 903. Drill chuck; 904. Support rod; 905. Lathe tool; 906. Locking screw; 907. Drive motor; 908. Lead screw; 909. Nut seat; 10. Z-axis adjustment device. Detailed Implementation

[0023] The following description, in conjunction with the accompanying drawings, further illustrates the automated horizontal anchor drilling device of this utility model.

[0024] It should be noted that all directional indications in the embodiments of the present invention, such as up, down, left, right, front, back, etc., are only used to explain the relative positional relationship and movement of the components in a specific posture as shown in the attached figure. If the specific posture changes, the directional indication will also change accordingly.

[0025] See appendix Figure 1-6As shown, this embodiment of an automated horizontal anchor drilling device includes an equipment base 1, a worktable 2 slidably mounted on the equipment base 1, and an X-axis adjustment device 3 for driving the worktable 2 to slide. Its characteristic is that an automatic drilling mechanism 4 and an automatic chamfering mechanism 5, which can be adjusted vertically and horizontally to simultaneously process both ends of the anchor, are installed opposite each other on the equipment base 1. A product fixing seat 6 is installed on the worktable 2 to vertically fix the anchor and enable simultaneous processing of both ends of the anchor. The product fixing seat 6 includes a fixed base 601, a fixing block 602 that can be lifted and lowered on the fixed base 601, and a drive mechanism 3. The moving fixed block 602 drives the automatic fixing of the anchor by a drive source 603. The drive source 603 can be a rotatable cylinder, hydraulic cylinder, or electric actuator. The anchor is vertically fixed by the product fixing seat 6. The automatic drilling mechanism 4 and the automatic chamfering mechanism 5 are respectively installed on both sides of the equipment base 1, which can process both ends of the anchor at the same time, thereby shortening the anchor processing time and improving processing efficiency. The drive source 603 drives the fixed block 602 to rise and fall, fixing the anchor between the fixed base 601 and the fixed block 602, thereby realizing the automatic fixing of the anchor and improving production efficiency.

[0026] See appendix Figure 1-2 As shown, both the fixed base 601 and the fixed block 602 are provided with a limiting platform 604 for limiting the anchor; the fixed base 601 is also provided with a guide rod 605 for guiding the lifting and lowering of the fixed block 602; by using the limiting platform 604, not only can the anchor be limited during installation, but it can also exert a back force on the anchor during drilling, preventing the anchor from moving, thereby improving the accuracy of anchor drilling.

[0027] See appendix Figure 3 As shown, it also includes an automated feeding mechanism 7 for automatically feeding anchorages and an automated clamping mechanism 8 for clamping anchorages; the automated feeding mechanism 7 includes a push-plate feeder 701 and a conveying device 702 connected to the push-plate feeder 701; the push-plate feeder 701 is provided with a guide ramp 703 to facilitate the anchorages sliding onto the conveying device 702; the conveying device 702 is equipped with a baffle 704 to block the anchorages; by using the push-plate feeder 701 to convey the raw materials of the anchorages to the conveying device 702, and then through the conveying device 702 to automatically convey the raw materials of the anchorages to the automated clamping mechanism 8, the automated feeding of the raw materials of the anchorages is facilitated, and the processing efficiency is improved; by using the guide ramp 703 to guide the raw materials of the anchorages to slide onto the conveying device 702, and by using the baffle 704 to block the raw materials, the raw materials are prevented from falling onto the conveying device 702.

[0028] See appendix Figure 4As shown, the automatic clamping mechanism 8 includes a clamping bracket 801, a first electric slide rail 802 mounted on the clamping bracket 801, a second electric slide rail 803 mounted on the first electric slide rail 802, and a first cylinder 804 mounted on the second electric slide rail 803 for clamping the anchor. A second cylinder 805 for pushing the anchor is also mounted on the second electric slide rail 803. By using the first cylinder 804 to clamp the raw material, and then the second electric slide rail 803 drives the first cylinder 804 to rise and fall, and then the first electric slide rail 802 drives the second electric slide rail 803 and the first cylinder 804 to move, the raw material is placed on the product fixing seat 6. Then the second cylinder 805 pushes the raw material into the product fixing seat 6, thereby replacing the worker in clamping the raw material to be processed, realizing automated production, thereby improving processing efficiency and reducing the labor intensity of workers.

[0029] See appendix Figure 1 , 5 As shown, the automatic drilling mechanism 4 and automatic chamfering mechanism 5 on the equipment base 1 both include a Y-axis adjustment device 9, a Z-axis adjustment device 10 mounted on the Y-axis adjustment device 9, and a drill 901 mounted on the Z-axis adjustment device 10; a drill rod 902 is mounted on the drill 901 of both the automatic drilling mechanism 4 and the automatic chamfering mechanism 5; a drill chuck 903 is mounted on the drill rod 902; the Y-axis adjustment device 9, the Z-axis adjustment device 10 and the X-axis adjustment device 3 each include a drive motor 907, a lead screw 908 connected to the drive motor 907 and a nut seat 909 movably mounted on the lead screw 908.

[0030] See appendix Figure 6 As shown, a support rod 904 can be adjusted and installed on the drill chuck 903 of the automatic drilling mechanism 4; a cutting tool 905 can be adjusted and installed on the support rod 904; locking screws 906 are installed between the drill chuck 903 and the support rod 904 and between the cutting tool 905 and the support rod 904, respectively, to lock the support rod 904 and the cutting tool 905; by lifting and lowering the support rod 904 on the drill chuck 903, and rotating the cutting tool 905 on the support rod 904, and locking it with the locking screws 906, the automatic drilling mechanism 4 can process holes of different angles and depths, improving the convenience of processing.

[0031] The working process of this utility model is as follows: First, the raw material for the anchor to be drilled is placed in the push-plate feeder 701. The push-plate feeder 701 conveys the raw material upwards until it reaches the top. Then, the guide ramp 703 slides the raw material onto the conveying device 702. At the same time, the baffle 704 blocks the raw material to prevent it from falling. Then, the conveying device 702 conveys the raw material to the automatic clamping mechanism 8. The first cylinder 804 on the automatic clamping mechanism 8 clamps the raw material. Then, the second electric slide rail 803 drives the first cylinder 804. 4. As the anchor material rises, the first electric slide rail 802 drives the second electric slide rail 803, the first cylinder 804, and the anchor material to move until they reach above the product fixing seat 6. The second electric slide rail 803 drives the first cylinder 804 and the anchor material to descend, aligning the anchor material with the installation position of the product fixing seat 6. Then, the second cylinder 805 pushes the anchor material into the product fixing seat 6 until it contacts the limiting platform 604. Then, the drive source 603 drives the fixing block 602 to move downward along the guide rod 605 to fix the anchor material.

[0032] Then, the drive motor 907 of the X-axis adjustment device 3 drives the lead screw 908 to rotate, the lead screw 908 drives the nut seat 909 to move, the nut seat 909 drives the worktable 2 to slide, and the worktable 2 drives the product fixing seat 6 and the anchor raw material to slide until the product fixing seat 6 slides to the corresponding processing point. Then, the Y-axis adjustment device 9 and the Z-axis adjustment device 10 of the automatic drilling mechanism 4 drive the drill 901, drill rod 902 and drill chuck 903 to adjust in the same way as the X-axis adjustment device 3, until they are adjusted to the corresponding points. At the drilling site, the drilling machine 901 works, driving the drill rod 902 and the drill chuck 903 to move. The drill chuck 903 drives the drill bit to rotate and drill the anchor. After drilling is completed, during the process of returning to the original position, the automatic chamfering mechanism 5 adjusts the drill bit to the corresponding position according to the working mode of the automatic drilling mechanism 4 to chamfer the drilling site. After chamfering is completed, it returns to the original position. The worktable 2 drives the product fixing seat 6 and the anchor raw material to slide to the next drilling site. The automatic drilling mechanism 4 and the automatic chamfering mechanism 5 continue to drill and chamfer in the above manner.

[0033] After all the drilling is completed, the drive source 603 drives the fixing block 602 to rise along the guide rod 605 to release the completed anchor. Then the automatic clamping mechanism 8 moves to the product fixing seat 6 in the above manner. The first cylinder 804 clamps the completed anchor. Finally, the automatic clamping mechanism 8 transports it to a unified placement point. Then, it clamps the new anchor raw material that needs to be drilled to the product fixing seat 6 to continue drilling.

[0034] The above embodiments are illustrative of the present invention and are not intended to limit the present invention. Any simple modifications to the present invention are within the protection scope of the present invention.

Claims

1. A horizontal anchor automation perforating device, comprising a device base (1), a workbench (2) slidably installed on the device base (1), and an X-axis adjusting device (3) driving the workbench (2) to slide; characterized in that The device base (1) is oppositely provided with an automatic drilling mechanism (4) and an automatic chamfering mechanism (5) which can adjust up and down and left and right and process the two end faces of the anchor device; the workbench (2) is provided with a product fixing base (6) which vertically fixes the anchor device to realize the simultaneous processing of the two end faces of the anchor device; the product fixing base (6) comprises a fixing base (601), a fixing block (602) which is installed on the fixing base (601) in a lifting manner, and a driving source (603) which drives the fixing block (602) to move to realize the automatic fixing of the anchor device.

2. A horizontal ground anchorage automated hole drilling apparatus as claimed in claim 1, wherein: The fixing base (601) and the fixing block (602) are both provided with a limiting table (604) which limits the anchor device; the fixing base (601) is further provided with a guide rod (605) which guides the lifting of the fixing block (602).

3. A horizontal ground anchorage automated hole drilling apparatus as claimed in claim 1, wherein: Further comprising an automatic feeding mechanism (7) which automatically feeds the anchor device and an automatic clamping mechanism (8) which clamps the anchor device; the automatic feeding mechanism (7) comprises a push plate type feeding machine (701) and a conveying device (702) which is connected with the push plate type feeding machine (701).

4. A horizontal ground anchorage automated hole drilling apparatus as claimed in claim 3, wherein: The push plate type feeding machine (701) is provided with a guide inclined surface (703) which facilitates the sliding of the anchor device to the conveying device (702); the conveying device (702) is installed with a baffle (704) which blocks the anchor device.

5. A horizontal ground anchorage automated hole drilling apparatus as claimed in claim 3 wherein: The automatic clamping mechanism (8) comprises a clamping support (801), a first electric sliding rail (802) which is installed on the clamping support (801), a second electric sliding rail (803) which is installed on the first electric sliding rail (802), and a first air cylinder (804) which clamps the anchor device and is installed on the second electric sliding rail (803).

6. A horizontal ground anchorage automated hole drilling apparatus as claimed in claim 5, wherein: The second electric sliding rail (803) is further installed with a second air cylinder (805) which can drive the anchor device to move.

7. A horizontal ground anchorage automated hole drilling apparatus as claimed in claim 1, wherein: The automatic drilling mechanism (4) and the automatic chamfering mechanism (5) on the device base (1) both comprise a Y-axis adjusting device (9), a Z-axis adjusting device (10) which is installed on the Y-axis adjusting device (9), and a drilling machine (901) which is installed on the Z-axis adjusting device (10).

8. A horizontal ground anchorage automated hole drilling apparatus according to claim 7, wherein: The drilling machine (901) of the automatic drilling mechanism (4) and the automatic chamfering mechanism (5) is installed with a drill rod (902); the drill rod (902) is installed with a drill chuck (903).

9. A horizontal ground anchorage automated hole drilling apparatus as claimed in claim 8, wherein: The drill chuck (903) of the automatic drilling mechanism (4) is further installed with a support rod (904) in an adjustable manner; the support rod (904) is installed with a turning tool (905) in an adjustable manner; the drill chuck (903) and the support rod (904) and the turning tool (905) and the support rod (904) are both installed with locking screws (906) which respectively lock the support rod (904) and the turning tool (905).

10. A horizontal ground anchorage automated hole drilling apparatus according to claim 7, wherein: The Y-axis adjusting device (9), the Z-axis adjusting device (10), and the X-axis adjusting device (3) all comprise a driving motor (907), a lead screw (908) which is connected with the driving motor (907), and a nut seat (909) which is movably installed on the lead screw (908).

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