Cutting device for solar aluminum frame profile machining

Abstract

The utility model relates to a cutting device for processing a solar aluminum frame profile, which belongs to the field of aluminum profile processing and comprises a base, a mounting rack fixedly connected to the top of the base and a cutting mechanism arranged on the lower surface of the mounting rack, and an adjusting mechanism for moving the cutting mechanism is arranged outside the mounting rack. The cutting mechanism comprises a driving motor arranged on the lower surface of the mounting frame and a cutting disc fixedly connected to an output shaft of the driving motor. According to the cutting device for solar aluminum frame profile machining, a telescopic air cylinder is started through a controller to drive a mounting frame and a driving motor to move front and back, so that a cutting disc can continuously cut aluminum profiles along with movement of the mounting frame, the purpose of cutting a plurality of aluminum profiles at a time is achieved, and the production efficiency and the machining quality are greatly improved; and under the limiting action of the guide shaft, the stability and accuracy of the cutting disc in the moving process are ensured, and the advantage of high machining efficiency is achieved.

Description

Technical Field

[0001] This utility model relates to the field of aluminum profile processing technology, specifically a cutting device for processing aluminum frame profiles for solar cells. Background Technology

[0002] Solar energy is generated by the nuclear energy released from the hydrogen-helium fusion of hydrogen atoms inside the sun. It is the radiant energy from the sun, primarily manifested as sunlight. In modern times, solar energy is generally used for power generation or to power water heaters. Its utilization methods include photothermal conversion and photovoltaic conversion. Solar power generation is a renewable energy source, characterized by its renewability, high energy output, and widespread availability.

[0003] A cutting device for processing solar aluminum frame profiles is needed in the production process. Chinese utility model patent with announcement number CN215033983U discloses a cutting device for processing solar aluminum frame profiles, which includes an operating table. A fixed seat is slidably connected to the outer wall of the top of the operating table, and a movable groove is opened on the outer wall of the top of the operating table. A drive motor is installed on the outer wall of one side of the operating table by bolts, and a screw located inside the movable groove is installed on the output end of the drive motor by bolts. A slider is welded on the outer wall of the bottom of the fixed seat.

[0004] However, the cutting device for processing solar aluminum frame profiles can only cut one profile at a time, and its adaptability to different profiles is poor, resulting in low processing efficiency and material waste, which cannot meet production needs. Therefore, a cutting device for processing solar aluminum frame profiles is proposed to solve the problems mentioned above. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a cutting device for processing aluminum frame profiles for solar cells. It has the advantages of high processing efficiency and strong practicality, and solves the problems of existing cutting devices for processing aluminum frame profiles for solar cells being able to cut only one profile at a time and having poor adaptability to irregular profiles, resulting in low processing efficiency and material waste, and failing to meet production needs.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a cutting device for processing solar aluminum frame profiles, comprising a base, a mounting frame fixedly connected to the top of the base, and a cutting mechanism disposed on the lower surface of the mounting frame, wherein the mounting frame is provided with an adjustment mechanism for moving the cutting mechanism.

[0007] The cutting mechanism includes a drive motor disposed on the lower surface of the mounting frame and a cutting disc fixedly connected to the output shaft of the drive motor;

[0008] The adjustment mechanism includes a telescopic cylinder fixedly installed outside the mounting frame, a fixed frame fixedly connected to the output end of the telescopic cylinder, and a guide shaft fixedly connected to the back of the fixed frame.

[0009] Furthermore, the drive motor is fixedly mounted on the back of the mounting frame, and the cutting disc is rotatably connected to the outside of the mounting frame.

[0010] Furthermore, there are two guide shafts, both of which are slidably connected inside the mounting bracket.

[0011] Furthermore, a moving mechanism is provided on the top of the base. The moving mechanism includes a mounting box fixedly connected to the top of the base. A servo motor is fixedly mounted on the outside of the mounting box. A threaded rod is fixedly connected to the output shaft of the servo motor. A threaded block is threadedly connected to the outside of the threaded rod. A mounting base is fixedly connected to the top of the threaded block.

[0012] Furthermore, the bottom of the threaded block is fixedly connected to a slider extending into the interior of the mounting box, and the interior of the mounting box is provided with a sliding groove that matches the slider, and the slider and the sliding groove are slidably connected.

[0013] Furthermore, the upper surface of the base is provided with a circulating cooling mechanism, which includes a water tank fixedly connected to the top of the base, a delivery pump fixedly installed on the top of the base, and an installation pipe fixedly installed on the outer surface of the mounting frame. A filter screen is detachably installed on the top of the water tank.

[0014] Furthermore, a connecting pipe is fixedly connected between the input end of the delivery pump and the water tank; a one-way valve is fixedly installed inside the connecting pipe; a flexible hose is fixedly connected between the output end of the delivery pump and the installation pipe; and a number of nozzles are fixedly connected to the bottom of the installation pipe.

[0015] Furthermore, a fixing mechanism is provided on the upper surface of the base. The fixing mechanism includes two fixing seats fixedly installed on the top of the mounting base. An electric push rod is fixedly installed inside each of the two fixing seats, and a clamp is fixedly connected to the output end of each of the two electric push rods.

[0016] Compared with the prior art, this utility model provides a cutting device for processing solar aluminum frame profiles, which has the following beneficial effects:

[0017] 1. This cutting device for processing aluminum frame profiles for solar panels uses a controller to activate a telescopic cylinder, which drives the fixed frame and drive motor to move back and forth. Simultaneously, the drive motor rotates the cutting disc, allowing the cutting disc to continuously cut the aluminum profile as the fixed frame moves. This enables the cutting of multiple aluminum profiles at once, greatly improving production efficiency and processing quality. The guide shaft ensures the stability and accuracy of the cutting disc during movement, avoiding cutting errors and achieving high processing efficiency.

[0018] 2. This cutting device for processing aluminum frame profiles for solar panels uses a controller to activate an electric push rod that extends and retracts, moving the clamping plate to clamp multiple aluminum profiles at once, thus improving cutting efficiency. The controller also activates a servo motor that rotates a threaded rod, causing the threaded block to move the mounting base, achieving smooth feeding of the aluminum profiles. Cooling water is supplied via nozzles, a water tank, a pump, and hoses, allowing for water cooling during aluminum profile cutting. The water tank and pump also recycle the sprayed water, making it highly practical. Attached Figure Description

[0019] Figure 1 This is a three-dimensional view of the structure of this utility model;

[0020] Figure 2 This is a three-dimensional structural view of the moving mechanism and the fixing mechanism of this utility model;

[0021] Figure 3 This utility model Figure 2 A magnified structural diagram of structure A is shown below;

[0022] Figure 4 This utility model Figure 1 A magnified schematic diagram of structure B is shown.

[0023] In the diagram: 1. Base; 2. Mounting bracket; 3. Drive motor; 4. Cutting disc; 5. Telescopic cylinder; 6. Fixing bracket; 7. Guide shaft; 8. Mounting box; 9. Servo motor; 10. Threaded rod; 11. Threaded block; 12. Mounting seat; 13. Water tank; 14. Filter screen; 15. Delivery pump; 16. Mounting pipe; 17. Nozzle; 18. Hose; 19. Fixing seat; 20. Electric push rod; 21. Clamping plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1:

[0026] Please see Figures 1 to 4 This embodiment discloses a cutting device for processing aluminum frame profiles for solar panels. It includes a base 1, a mounting frame 2 fixedly connected to the top of the base 1, and a cutting mechanism disposed on the lower surface of the mounting frame 2. An adjustment mechanism for moving the cutting mechanism is provided externally on the mounting frame 2. The cutting mechanism includes a drive motor 3 disposed on the lower surface of the mounting frame 2 and a cutting disc 4 fixedly connected to the output shaft of the drive motor 3. The adjustment mechanism includes a telescopic cylinder 5 fixedly mounted externally on the mounting frame 2, a fixed frame 6 fixedly connected to the output end of the telescopic cylinder 5, and a guide shaft 7 fixedly connected to the back of the fixed frame 6. The controller activates the telescopic cylinder 5, causing the fixed frame 6 and the drive motor 3 to move back and forth. Simultaneously, the drive motor 3 rotates the cutting disc 4, allowing the cutting disc 4 to continuously cut the aluminum profile as the fixed frame 6 moves. This achieves the goal of cutting multiple aluminum profiles at once, greatly improving production efficiency and processing quality. The guide shaft 7 ensures the stability and accuracy of the cutting disc 4 during movement, avoiding cutting errors and achieving high processing efficiency.

[0027] The drive motor 3 is fixedly installed on the back of the mounting frame 6, and the cutting disc 4 is rotatably connected to the outside of the mounting frame 6.

[0028] Specifically, there are two guide shafts 7, both of which are slidably connected inside the mounting bracket 2.

[0029] In this embodiment, a moving mechanism is provided on the top of the base 1. The moving mechanism includes a mounting box 8 fixedly connected to the top of the base 1. A servo motor 9 is fixedly mounted on the outside of the mounting box 8. A threaded rod 10 is fixedly connected to the output shaft of the servo motor 9. A threaded block 11 is threadedly connected to the outside of the threaded rod 10. A mounting seat 12 is fixedly connected to the top of the threaded block 11. By starting the controller to activate the electric push rod 20 to extend and retract, the clamping plate 21 is moved, which can clamp multiple aluminum profiles at one time, improving cutting efficiency. By starting the controller to activate the servo motor 9 to drive the threaded rod 10 to rotate, the threaded block 11 drives the mounting seat 12 to move, realizing the smooth movement and feeding of aluminum profiles.

[0030] The bottom of the threaded block 11 is fixedly connected to a slider that extends into the interior of the mounting box 8. The interior of the mounting box 8 is provided with a sliding groove that matches the slider, and the slider and the sliding groove are slidably connected.

[0031] In this embodiment, a circulating cooling mechanism is provided on the upper surface of the base 1. The circulating cooling mechanism includes a water tank 13 fixedly connected to the top of the base 1, a delivery pump 15 fixedly installed on the top of the base 1, and an installation pipe 16 fixedly installed on the outer surface of the mounting frame 2. A filter screen 14 is detachably installed on the top of the water tank 13. Impurities are filtered by setting the filter screen 14.

[0032] The input end of the delivery pump 15 is fixedly connected to the water tank 13 by a connecting pipe; a one-way valve is fixedly installed inside the connecting pipe; a hose 18 is fixedly connected to the output end of the delivery pump 15 and the installation pipe 16; and a number of nozzles 17 are fixedly connected to the bottom of the installation pipe 16.

[0033] Example 2:

[0034] Please see Figures 1 to 4 Based on Embodiment 1, a fixing mechanism is included on the upper surface of the base 1. The fixing mechanism includes two fixing seats 19 fixedly installed on the top of the mounting base 12. An electric push rod 20 is fixedly installed inside each of the two fixing seats 19, and a clamping plate 21 is fixedly connected to the output end of each of the two electric push rods 20. By starting the controller to extend and retract the electric push rods 20, the clamping plate 21 is moved, which can clamp multiple aluminum profiles at one time, improving cutting efficiency.

[0035] The above technical solution facilitates the clamping of multiple aluminum profiles at once, thereby improving cutting efficiency.

[0036] The working principle of the above embodiments is as follows:

[0037] In use, multiple aluminum profiles to be cut are placed on the mounting base 12. The controller activates the electric push rod 20 to extend and retract, causing the clamping plate 21 to move, which can clamp multiple aluminum profiles at once. The controller activates the telescopic cylinder 5 to move the fixing frame 6 and the drive motor 3 back and forth. At the same time, the drive motor 3 drives the cutting disc 4 to rotate, so that the cutting disc 4 can continuously cut the aluminum profiles as the fixing frame 6 moves. At the same time, the controller activates the servo motor 9 to drive the threaded rod 10 to rotate, which causes the threaded block 11 to move the mounting base 12, realizing the smooth movement and feeding of the aluminum profiles. Cooling water is delivered through the nozzle 17, water tank 13, conveying pump 15 and hose 18, which can spray water to cool the aluminum profiles during cutting.

[0038] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods. Any method that can achieve its beneficial effect can be implemented. In addition, the electrical components in this embodiment are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer that plays a control role. Those skilled in the art can control the electrical components through simple programming. Moreover, the existing disclosed power connection technology is also common knowledge in the field. Therefore, the specific structural composition and working principle will not be described in detail in this embodiment.

[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cutting device for processing a solar energy aluminum frame section, characterized in that: The utility model relates to a cutting mechanism, including base (1), fixedly connected with the mounting frame (2) of base (1) top and set up cutting mechanism at the lower surface of mounting frame (2), the outside of mounting frame (2) is provided with the adjusting mechanism for moving cutting mechanism, The cutting mechanism includes a drive motor (3) arranged on the lower surface of the mounting frame (2) and a cutting disc (4) fixedly connected to the output shaft of the drive motor (3); The adjusting mechanism includes a telescopic cylinder (5) fixedly installed on the outside of the mounting frame (2), a fixed frame (6) fixedly connected to the output end of the telescopic cylinder (5), and a guide shaft (7) fixedly connected to the back of the fixed frame (6).

2. The cutting device for processing solar energy aluminum frame section bar according to claim 1, characterized in that: The drive motor (3) is fixedly installed on the back of the fixed frame (6), and the cutting disc (4) is rotatably connected to the outside of the fixed frame (6).

3. The cutting device for processing solar energy aluminum frame section bar according to claim 1, characterized in that: The number of guide shafts (7) is two, and both of the guide shafts (7) are slidably connected to the inside of the mounting frame (2).

4. The cutting device for processing solar energy aluminum frame section bar according to claim 1, characterized in that: The top of the base (1) is provided with a moving mechanism, which includes a mounting box (8) fixedly connected to the top of the base (1), a servo motor (9) fixedly installed on the outside of the mounting box (8), a threaded rod (10) fixedly connected to the output shaft of the servo motor (9), a threaded block (11) threadedly connected to the outside of the threaded rod (10), and a mounting seat (12) fixedly connected to the top of the threaded block (11).

5. The cutting device for processing solar energy aluminum frame section bar according to claim 4, characterized in that: The bottom of the threaded block (11) is fixedly connected with a sliding block extending into the inside of the mounting box (8), and the inside of the mounting box (8) is provided with a sliding groove matched with the sliding block, and the sliding block and the sliding groove are slidably connected.

6. The cutting device for processing solar energy aluminum frame section bar according to claim 1, characterized in that: The upper surface of the base (1) is provided with a circulating cooling mechanism, which includes a water tank (13) fixedly connected to the top of the base (1), a conveying pump (15) fixedly installed on the top of the base (1), and a mounting pipe (16) fixedly installed on the outer surface of the mounting frame (2), and a filter screen (14) is detachably installed on the top of the water tank (13).

7. The cutting device for processing solar energy aluminum frame section bar according to claim 6, characterized in that: The input end of the conveying pump (15) is fixedly connected with the water tank (13) through a connecting pipe, a one-way valve is fixedly installed in the inside of the connecting pipe, the output end of the conveying pump (15) is fixedly communicated with the mounting pipe (16) through a hose (18), and the bottom of the mounting pipe (16) is fixedly communicated with a plurality of spray heads (17).

8. The cutting device for processing solar energy aluminum frame section bar according to claim 1, characterized in that: The upper surface of the base (1) is provided with a fixing mechanism, which includes two fixing seats (19) fixedly installed on the top of the mounting seat (12), an electric push rod (20) fixedly installed in each of the two fixing seats (19), and a clamping plate (21) fixedly connected to the output end of each of the two electric push rods (20).

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