Efficient cutting equipment for multi-pipe-diameter copper pipes

Abstract

The utility model discloses efficient cutting equipment for multi-pipe-diameter copper pipes, which belongs to the technical field of copper product production and comprises a workbench, a cutting mechanism is arranged on the workbench and comprises a pair of symmetrically distributed vertical plates, a first motor is mounted on the side wall of the vertical plate on the left side, and a second motor is mounted on the side wall of the vertical plate on the right side. The output end of the first motor is fixedly connected with a driving shaft, the outer end of the driving shaft is fixedly connected with a driven block, and a second motor is installed on the left side wall of the driven block. According to the scheme, an intelligent clamping mechanism is introduced to replace a traditional manual adjusting mode, rapid and accurate clamping of multi-pipe-diameter copper pipes is achieved, frequent manual adjusting of the clamp is not needed, and the clamping efficiency is improved. According to the cutting device, the production efficiency and the flexibility of cutting operation are remarkably improved, meanwhile, the contact time of a worker and equipment is greatly shortened, the risk that the worker possibly touches the cutting wheel by mistake in the adjusting process is avoided, the operation complexity is reduced, and the safety of overall operation is improved.

Description

Technical Field

[0001] This utility model relates to the field of copper product manufacturing technology, and more specifically, to a high-efficiency cutting device for multi-diameter copper pipes. Background Technology

[0002] In modern industrial manufacturing, copper tubes are an important material widely used in refrigeration, construction, automobiles, and many other fields. To improve the cutting efficiency and precision of copper tubes, automated cutting equipment has emerged. However, existing automated cutting equipment still has some limitations in adapting to the cutting of multi-diameter copper tubes. For example, although some equipment has automated conveying and cutting mechanisms, some parts still require manual adjustment.

[0003] Chinese utility model patent CN217913167U discloses a pipe cutting machine adaptable to multiple pipe diameters. When cutting seamless pipes, the operator only needs to insert the seamless pipe into the fixed pipe and then rotate the adjustment handle. The adjustment handle then drives the lead screw to rotate. Since the fixed pipe has internal threads, the lead screw moves inside the fixed pipe. The lead screw then drives the extrusion block to move until the extrusion block presses down on the seamless pipe. However, the above patent still relies on manually adjusting the clamp to clamp workpieces of different diameters. This step not only increases the complexity of operation but may also cause other safety production problems. For example, when adjusting the clamp, the operator may accidentally touch the cutting wheel on the cutting mechanism, increasing the risk of injury. Utility Model Content

[0004] 1. Technical problems to be solved

[0005] To address the problems existing in the prior art, the purpose of this utility model is to provide a high-efficiency cutting device for multi-diameter copper pipes. It can achieve rapid and precise clamping of multi-diameter copper pipes by introducing an intelligent clamping mechanism to replace the traditional manual adjustment method. It eliminates the need for frequent manual adjustment of the clamps, significantly improves production efficiency and cutting operation flexibility, and greatly reduces the time that workers spend in contact with the equipment. It also avoids the risk of workers accidentally touching the cutting wheel during the adjustment process, reduces operational complexity, and improves the overall safety of the operation.

[0006] 2. Technical Solution

[0007] To solve the above problems, the present invention adopts the following technical solution.

[0008] A high-efficiency cutting device for multi-diameter copper pipes includes a worktable with a cutting mechanism. The cutting mechanism includes a pair of symmetrically distributed vertical plates. A motor is mounted on the side wall of the left vertical plate, and a drive shaft is fixedly connected to the output end of the motor. A driven block is fixedly connected to the outer end of the drive shaft. A motor is mounted on the left side wall of the driven block, and a driven shaft is fixedly connected to the output end of the motor. A cutting wheel is fixedly connected to the outer end of the driven shaft. An intelligent clamping mechanism is also provided on the worktable, including a fixed clamp located at the upper end of the worktable and on the side of the cutting wheel's movement path. A pair of vertical pipes are also fixedly connected to the worktable. Each pair of vertical pipes has a sliding groove at one end close to the other. A movable clamp is slidably connected within the sliding groove. A pneumatic push rod is fixedly connected to the inner top of the sliding groove, and the output end of the pneumatic push rod is fixedly connected to the upper surface of the movable clamp.

[0009] Furthermore, the clamping part of the fixed clamp is shaped like a "∨", and the clamping part of the movable clamp is shaped like a "∧". When viewed from the side, the two clamping parts are shaped like a "◇", and workpieces of different pipe diameters are clamped through the "◇" shaped part.

[0010] Furthermore, the fixed clamp and the movable clamp are offset, and there is an 8mm gap between them.

[0011] Furthermore, a rubber layer is fixedly connected to one end of each of the two clamping parts located close to each other on the fixed clamp and the movable clamp, and the shape of the rubber layer matches that of both.

[0012] Furthermore, the upper surface of the workbench is provided with a material discharge slope, which is located below the workpiece cutting area.

[0013] 3. Beneficial effects

[0014] Compared with existing technologies, the advantages of this utility model are:

[0015] (1) This solution introduces an intelligent clamping mechanism to replace the traditional manual adjustment method, which realizes the rapid and accurate clamping of copper tubes of multiple diameters. It eliminates the need for frequent manual adjustment of the clamps, significantly improving production efficiency and the flexibility of cutting operations.

[0016] (2) This solution significantly reduces the time that staff have to contact the equipment, avoids the risk of staff accidentally touching the cutting wheel during the adjustment process, reduces the complexity of operation, and improves the overall safety of the operation. Attached Figure Description

[0017] Figure 1 This is a side sectional view of the present invention;

[0018] Figure 2This is a top sectional view of the present invention;

[0019] Figure 3 This is a comparison diagram of the fixed clamp and the movable clamp used in this utility model to clamp workpieces of different pipe diameters.

[0020] Explanation of the labels in the diagram:

[0021] 1. Workbench; 101. Material discharge ramp; 2. Vertical plate; 3. Motor 1; 4. Drive shaft; 5. Driven block; 6. Motor 2; 7. Driven shaft; 8. Cutting wheel; 9. Fixed clamp; 10. Vertical pipe; 1001. Slide groove; 11. Movable clamp; 12. Pneumatic push rod. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] Example 1:

[0026] Please see Figure 1-3A high-efficiency cutting device for multi-diameter copper pipes includes a worktable 1, on which a cutting mechanism is installed. The cutting mechanism includes a pair of symmetrically distributed vertical plates 2. A motor 3 is installed on the side wall of the left vertical plate 2. The output end of the motor 3 is fixedly connected to a drive shaft 4. A driven block 5 is fixedly connected to the outer end of the drive shaft 4. A motor 6 is installed on the left side wall of the driven block 5. The output end of the motor 6 is fixedly connected to a driven shaft 7. A cutting wheel 8 is fixedly connected to the outer end of the driven shaft 7. An intelligent clamping mechanism is also provided on the worktable 1. The workpiece is transported to the intelligent clamping mechanism by a conveying mechanism. The conveying mechanism is existing technology and is therefore not shown in the figure of this solution. Starting the motor 3 drives the driven block 5 to rotate, and... Simultaneously, motor 6 is activated to cut the object on the motion trajectory of the cutting wheel 8. During this process, the motion trajectory of the cutting wheel 8 is the workpiece cutting area. After the workpiece is clamped, the part to be cut passes through the intelligent clamping mechanism, that is, the workpiece is located in the cutting area. The upper surface of the worktable 1 is provided with a material drop slope 101. The material drop slope 101 is a ramp and is located on the lower side of the workpiece cutting area. In specific implementation, corresponding guide rails can also be engraved on the material drop slope 101. A receiving box can be placed at the lower part of the slope 101. The cut workpiece will automatically roll into the receiving box. Personnel only need to periodically transfer the receiving box, without having to perform sorting work around the equipment for a long time, which can effectively reduce the labor intensity of personnel.

[0027] The intelligent clamping mechanism includes a fixed clamp 9 located on the upper end of the worktable 1, and the fixed clamp 9 is located on the side of the moving trajectory of the cutting wheel 8, thereby avoiding damage to the intelligent clamping mechanism during the cutting process. A pair of upright pipes 10 are also fixedly connected to the worktable 1. Each pair of upright pipes 10 has a sliding groove 1001 at the end closest to each other. A movable clamp 11 is slidably connected in the sliding groove 1001. A pneumatic push rod 12 is fixedly connected to the inner top of the sliding groove 1001. During implementation, the pneumatic push rod 12 can be set according to the specifications of the copper pipes actually processed by the enterprise, so that the extension length of the output end of the pneumatic push rod 12 corresponds to each specification of workpiece, avoiding excessive clamping force that could cause deformation of the clamped part of the workpiece. The output end of the pneumatic push rod 12 is fixedly connected to the upper surface of the movable clamp 11. The clamping part of the fixed clamp 9 is shaped like a "∨", and the clamping part of the movable clamp 11 is shaped like a "∧". When viewed from the side, the two clamping parts are shaped like a "◇". Workpieces of different pipe diameters are clamped through the "◇" shaped part. During the clamping process, multiple points of the workpiece can be synchronously limited. The fixed clamp 9 and the movable clamp 11 are staggered and there is an 8mm gap between them. This ensures that the movable clamp 11 does not directly contact the fixed clamp 9 during the sliding up and down along the slide groove 1001. More of the workpiece is clamped, which improves the stability of the clamping. The ends of the two clamping parts on the fixed clamp 9 and the movable clamp 11 that are close to each other are fixedly connected with rubber layers. The shape of the rubber layers matches the two clamping parts, which can effectively increase the friction between the workpiece and the two clamping parts, further improving the stability of the clamping.

[0028] Working principle: In the initial state, the output end of the pneumatic push rod 12 is in the retracted state. A workpiece of a predetermined length is fed to the intelligent clamping mechanism at regular intervals through the conveying mechanism. Then, the pneumatic push rod 12 is activated, and its output end extension length is controlled to match the specifications of the workpiece being processed, so that the clamping units of the fixed clamp 9 and the movable clamp 11 clamp and fix the workpiece. At this time, the workpiece is located in the cutting area of ​​the cutting wheel 8. After the cutting wheel 8 cuts the workpiece, it is automatically rolled into the receiving box through the drop slope 101. The output end of the pneumatic push rod 12 is reset, and the above process is repeated. Compared with the prior art, this utility model introduces an intelligent clamping mechanism to replace the traditional manual adjustment method, realizing fast and accurate clamping of copper pipes of multiple diameters. It eliminates the need for frequent manual adjustment of the clamps, significantly improves production efficiency and cutting operation flexibility, and greatly reduces the time that workers have to contact the equipment. It avoids the risk of workers accidentally touching the cutting wheel during the adjustment process, reduces the complexity of operation, and improves the overall safety of the operation.

[0029] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. A high efficiency cutting apparatus for multi-pipe diameter copper pipes, characterized by: The utility model provides a cutting device for workpiece, including workbench (1), be provided with cutting mechanism on workbench (1), cutting mechanism includes a pair of symmetrical distribution's vertical plate (2), the side wall of left side vertical plate (2) is installed with motor no. The utility model discloses a cutting device for workpiece, including workbench (1), be provided with cutting mechanism on workbench (1), cutting mechanism includes a pair of symmetrical distribution's vertical plate (2), the side wall of left side vertical plate (2) is installed with motor no.

2. The high-efficiency cutting device for multi-pipe-diameter copper pipes according to claim 1, characterized in that: The clamping part of the fixed clamp (9) is shaped as a "V", the clamping part of the movable clamp (11) is shaped as an "A", and when viewed from the side, the two clamping parts are shaped as a "O", and different workpiece diameters are clamped through the "O" shaped part.

3. The high-efficiency cutting device for multi-diameter copper pipes according to claim 2, characterized in that: The fixed clamp (9) and the movable clamp (11) are arranged in a staggered manner, and there is a gap of 8mm between the two.

4. The high-efficiency cutting apparatus for multi-diameter copper pipes according to claim 1, characterized in that: The end of the two clamping parts on the fixed clamp (9) and the movable clamp (11) that are close to each other is fixedly connected with a rubber layer, and the shape of the rubber layer matches the two.

5. The high-efficiency cutting apparatus for multi-diameter copper pipes according to claim 1, characterized in that: The upper surface of the workbench (1) is provided with a blanking slope (101), and the blanking slope (101) is located on the lower side of the workpiece cutting area.

Images