Single-line coaxial automatic processing equipment
By designing a single-wire coaxial automatic processing equipment that includes core wire pitch adjustment, flux operation, tinning operation, inspection and sorting devices, the problem of existing equipment not being able to be fully automated has been solved, and efficient automated processing and quality management have been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-03-10
AI Technical Summary
Existing automated soldering equipment cannot achieve fully automated single-line coaxial processing. In particular, manual intervention is still required in flux application, working distance control, and post-soldering quality management, resulting in low efficiency and unstable quality.
Design a single-wire coaxial automatic processing equipment, including a core wire spacing adjustment device, a flux handling device, a soldering handling device, a testing device, and a wire sorting device. By moving the clamps on the moving arm between these devices, the equipment can automatically adjust the core wire length, apply flux and solder paste, and perform automatic testing and sorting.
It achieves automated single-line coaxial processing, improving processing efficiency and quality stability, and can automatically manage flux application, working distance control, and post-soldering quality classification.
Smart Images
Figure CN223981289U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an automatic processing equipment, and more particularly to a single-line coaxial automatic processing equipment. Background Technology
[0002] Coaxial single wires are mainly used in fiber optic connectors to transmit optical signals. When bonding coaxial single wires, the single wires in the coil must be cut and the insulation at both ends removed to expose the conductive wires inside. The conductive wire at one end is fixed to the coaxial terminal, while the other end is soldered. In the past, the soldering process was mainly done manually, which was not only inefficient but also easily affected by human factors, reducing the stability of quality. Therefore, automatic soldering machines were designed and put into operation.
[0003] Existing automated soldering equipment cannot be fully automated; it can only automate the soldering stage. However, the control of flux before soldering, the working distance, and even the quality management and classification after soldering still need to be solved manually. Therefore, it cannot achieve efficient single-line coaxial fully automated processing and cannot effectively manage the quality control and stability of soldering.
[0004] Therefore, how to improve the solution to the above problems is a topic that relevant technical personnel need to consider and solve. Utility Model Content
[0005] This utility model provides a single-line coaxial automatic processing equipment, which aims to solve the above-mentioned technical problems.
[0006] This utility model embodiment provides an automatic processing device for single-wire coaxial cables, which is mounted on one side of a terminal clamp detection device. The terminal clamp detection device detects a coaxial terminal connected to one end of a single wire, the other end of which is a wire core. The automatic processing device for single-wire coaxial cables includes: a core wire spacing adjustment device, a flux handling device, a soldering device, a detection device, and a wire sorting device. A movable arm is mounted adjacent to the automatic processing device for single-wire coaxial cables. The movable arm is configured to move between the core wire spacing adjustment device, the flux handling device, and the... The single-wire clamp between the soldering operation equipment and the wire sorting equipment is used to hold the single wire. The core wire pitch adjustment equipment has an adjuster for holding the single wire and adjusting the working length of the core wire. The flux operation equipment has a flux pool for filling flux and for the core wire to be coated with flux. The soldering operation equipment has a solder paste pool for filling solder paste and for coating the flux-coated core wire with solder paste. The inspection equipment confirms the integrity of the solder paste coating on the core wire and generates an inspection result. The wire sorting equipment separates good or defective products according to the inspection result of the inspection equipment.
[0007] Preferably, a dwell area is defined between the flux handling device and the tinning device for the wire core to complete the flux application and wait for drying.
[0008] Preferably, the adjuster is two corresponding rollers, and the single line is located between each of the rollers to adjust the distance between the cores.
[0009] Due to the adoption of the above technical solution, this utility model has the following beneficial effects:
[0010] The system utilizes core wire spacing adjustment equipment, flux handling equipment, soldering handling equipment, inspection equipment, and wire sorting equipment. Simultaneously, a single-wire clamp in a moving arm mounted on a nearby coaxial automatic processing machine holds the single wire and adjusts its working length. Flux from a flux bath is used to coat the wire core, and solder paste from a solder paste bath coats the flux-coated wire core with solder paste. Finally, the inspection equipment confirms the integrity of the solder paste coating and generates inspection results. The wire sorting equipment separates good and defective products based on the inspection results, achieving the effect of automatic coaxial processing and quality control sorting. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the equipment configuration of the single-line coaxial automatic processing equipment of this utility model.
[0012] Figure 2 This is a schematic diagram of the wire transmission path of the single-wire coaxial automatic processing equipment of this utility model.
[0013] Symbol Explanation
[0014] 1. Automatic processing equipment for single-wire coaxial cable, 10. Core wire spacing adjustment equipment, 100. Adjuster, 100a. Flux handling equipment, 11. Flux pool, 110. Soldering handling equipment, 12. Solder paste pool, 120. Detection equipment, 13. Wire sorting equipment, 14. Dwelling area, 15. Terminal clamping detection equipment, 2. Moving arm, 3. Single wire clamp, 30. Detailed Implementation
[0015] Please refer to Figure 1 and Figure 2 The diagram shows the equipment configuration of the single-line coaxial automatic processing equipment and the wire transmission path of the single-line coaxial automatic processing equipment.
[0016] This utility model relates to an automatic single-wire coaxial processing device 1, which is mounted on one side of a terminal clamping and detection device 2. The terminal clamping and detection device 2 detects a coaxial terminal connected to one end of a single wire, the other end of which is a wire core. The automatic single-wire coaxial processing device 1 mainly includes: a wire pitch adjustment device 10, a flux handling device 11, a soldering handling device 12, a detection device 13, and a wire sorting device 14. A movable arm 3 is mounted adjacent to the automatic single-wire coaxial processing device 1, and the movable arm 3 is equipped with a plurality of single-wire clamps 30. Each single-wire clamp 30 can hold a single wire, and each single-wire clamp 30... The device 0 is movable between the core wire pitch adjustment device 10, the flux handling device 11, the soldering handling device 12, and the wire sorting device 14. The core wire pitch adjustment device 10 has an adjuster 100 for clamping a single wire and adjusting the working length of the core wire. The flux handling device 11 has a flux pool 110 for filling flux and for the core wire to be coated with flux. The soldering handling device 12 has a solder paste pool 120 for filling solder paste and for coating the flux-coated core wire with solder paste. The testing device 13 confirms the integrity of the solder paste coating on the core wire and generates a test result. The wire sorting device 14 separates good products or defective products according to the test result of the testing device 13.
[0017] When performing specific tasks, refer to Figure 2The arrows indicate the operation path. Before the terminal clamping detection device 2 sets the coaxial terminal, both ends of the single wire are stripped to expose the wire core. The wire core with the coaxial terminal set at one end is clamped by the single wire clamp 30 on the moving arm 3. Since each single wire clamp 30 on the moving arm 3 corresponds to the core wire spacing adjustment device 10, flux operation device 11, tinning operation device 12 and wire sorting device 14 and moves between them, the adjuster 100 in the core wire spacing adjustment device 10 mainly uses two corresponding rollers 100a. When the single wire is clamped between each roller 100a, the distance length of the single wire can be changed by the corresponding rotation of each roller 100a, so that the wire core without the coaxial terminal in the single wire can be fixed to facilitate the subsequent application of flux and tinning. Then, the single wire clamp 30 on the moving arm 3 moves the single wire with a fixed core distance to the flux handling device 11. The flux handling device 11 fixes the single wire from the single wire clamp 30 and immerses the core of the single wire into the flux pool 110 filled with flux by rotation, so that the flux adheres to the core. After completion, the single wire clamp 30 on the moving arm 3 moves the single wire with a fixed core distance to the soldering device 12. The soldering device 12 fixes the single wire from the single wire clamp 30 and immerses the core with flux in a rotating manner to the solder paste in the solder paste pool 120. In order to increase the soldering adhesion effect, a dwell area 15 is defined between the flux handling device 11 and the soldering device 12. The dwell area 15 allows the core to complete the flux adhesion and dry before soldering. The dwell area 15 is the time of one workstation operation, that is, the distance and time of one movement of the single wire clamp 30.
[0018] After the above soldering operation is completed, the testing equipment 13 confirms the integrity of the solder paste adhesion on the wire core and generates a test result. The wire sorting equipment 14 sorts the good or bad products according to the test result of the testing equipment 13, so as to achieve the effect of automatic processing and quality control classification of single wire coaxial.
Claims
1. A single wire coaxial automatic processing equipment, which is arranged on one side of a terminal wire clamping detection equipment, the terminal wire clamping detection equipment detects a coaxial terminal connected to one end of a single wire, and the other end of the single wire is a core, characterized in that The single-wire coaxial automatic processing equipment comprises a core wire distance adjusting device, a flux operating device, a soldering operating device, a detecting device and a wire sorting device. A moving arm is arranged adjacent to the single-wire coaxial automatic processing equipment. The moving arm is provided with single-wire clamps for clamping the single wire and moving between the core wire distance adjusting device, the flux operating device, the soldering operating device and the wire sorting device. The core wire distance adjusting device is provided with an adjuster for clamping the single wire and adjusting the core wire operation length. The flux operating device is provided with a flux pool for loading flux and allowing the core wire to adhere to the flux. The soldering operating device is provided with a solder paste pool for loading solder paste and allowing the core wire adhering to the flux to adhere to the solder paste. The detecting device confirms the solder paste adhesion integrity of the core wire and generates a detection result. The wire sorting device sorts good products or defective products according to the detection result of the detecting device.
2. The single-wire coaxial automatic processing apparatus according to claim 1, characterized by A stay area is defined between the flux operating device and the soldering operating device for the core wire to complete the flux adhesion and to be dried.
3. The single-wire coaxial automatic processing apparatus according to claim 1, characterized by The adjuster is two corresponding rolling wheels. The single wire is located between the rolling wheels to adjust the core wire distance.