Clamping table for three-way valve machining
By employing a bidirectional threaded rod and a limiting structure in the clamping table for machining three-way valves, combined with electric telescopic rod adjustment, the problem of plastic deformation caused by the lack of external pressure at the valve port was solved, achieving high-quality clamping and machining results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-03-10
AI Technical Summary
In the current three-way ball valve manufacturing process, the lack of external pressure causes plastic deformation at the valve port, affecting the manufacturing quality.
A clamping table for machining three-way valves was designed. It adopts a bidirectional threaded rod and a limiting structure. The external pressure plate and the arc rubber plate apply balanced pressure to the valve port. Combined with the electric telescopic rod to adjust the clamping position, the internal and external pressure balance is achieved.
It effectively prevents the valve pipe diameter from becoming too large, thus improving the processing quality and clamping stability of the three-way valve.
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Figure CN223981504U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to three -way valve machining technical field, concretely is a kind of clamping table for three -way valve machining. BACKGROUND
[0002] Three-way valve is a kind of pipeline control element, it has three connection ports, can realize medium switching or distribution between two pipelines. According to the different internal structure of valve, three-way valve can be divided into straight-through type and angle type two types, wherein straight-through type three-way valve can let medium straight line pass through, and angle type three-way valve makes the flow direction of medium 90 degrees change. Three-way valve is widely used in pipeline system of petroleum, chemical industry, metallurgy, water conservancy and other industries, for controlling the flow direction of fluid, distribution flow or changing the flow direction of pipeline medium.
[0003] The authorized announcement No.CN220882095U discloses a three-way ball valve machining tool, and the technical scheme is: "including workbench, the dustproof box is fixedly connected below the workbench, the dustproof box is fixedly connected with motor on one side through rack, the output shaft of the motor is fixedly connected with two-way threaded rod, the two-way threaded rod is rotatably connected on the dustproof box through bearing on both ends, two threaded pieces are threadedly connected on the two-way threaded rod". The beneficial effect is: prevent the three-way ball valve to be handled from being small in size, so that the positioning block cannot be inserted into the corresponding pipeline, resulting in unstable fixation, reduce the generation of processing failure, improve the processing quality.
[0004] The above technical scheme has the following defects: since the first positioning block and the second positioning block move to the inside of the three-way ball valve, the inside of the three-way ball valve is pressed to achieve clamping effect, but the valve pipe opening of the three-way ball valve is continuously pressed by external force, and the outside of the valve pipe opening lacks counter-pressure, which easily causes plastic deformation of the valve pipe opening, resulting in increased caliber, thereby affecting the quality of three-way ball valve processing, so a clamping table for three-way valve machining is proposed to solve the problems in the prior art. UTILITY MODEL CONTENTS
[0005] In view of the deficiencies in the prior art, the utility model provides a clamping table for three-way valve machining, which has the advantages of improving the quality of three-way ball valve processing, and solves the problem of lack of external pressure during clamping of the existing three-way ball valve, which easily causes the caliber to increase.
[0006] To achieve the above object, the utility model provides the following technical scheme:
[0007] A clamping table for three-way valve machining, comprising a machining table, two horizontal adjustment seats and vertical adjustment seats, the top of the machining table is provided with a clamping structure for clamping and fixing the three-way valve, and the top of the machining table is provided with an adjustment structure for balancing the clamping force of the three-way valve.
[0008] The adjusting structure comprises a two-way threaded rod rotatably connected inside the transverse adjusting seat and the vertical adjusting seat, the outer circumferential wall of the two-way threaded rod is threadedly connected with two threaded rings, the outer circumferential wall of the threaded ring is fixedly installed with a mounting seat, the opposite side outer wall of the two mounting seats is fixedly installed with a connecting seat, the side, away from the mounting seat, of the connecting seat is fixedly installed with an external pressure plate, the inside of the external pressure plate is fixedly installed with an arc-shaped rubber plate, the outer circumferential wall of the threaded ring is fixedly installed with a limiting seat, and the opposite side outer wall of the two limiting seats is fixedly installed with a limiting sliding rod.
[0009] Further, the bottom of the machining table is fixedly installed with four supporting seats, and the bottom plate is fixedly installed between the four supporting seats.
[0010] Further, the clamping structure comprises two mounting plates fixedly installed on the top of the machining table, a first electric telescopic rod fixedly installed on the opposite side outer wall of the two mounting plates, two transverse adjusting seats movably installed on the opposite side of the two mounting plates, respectively, a transverse limiting clamping seat fixedly installed on the opposite side outer wall of the two transverse adjusting seats, a second electric telescopic rod fixedly installed on the top of the bottom plate, a vertical adjusting seat fixedly installed on the top end of the telescopic shaft of the second electric telescopic rod, and a vertical limiting clamping seat fixedly installed on the top of the vertical adjusting seat.
[0011] Further, the opposite side outer wall of the two transverse adjusting seats is fixedly installed on the opposite end of the two first electric telescopic rods, respectively, and the transverse limiting clamping seat and the vertical limiting clamping seat are both in the shape of a conical table.
[0012] Further, the inside of the transverse adjusting seat and the vertical adjusting seat is provided with a movable hole, the two-way threaded rod is rotatably connected inside the movable hole, and the outer circumferential wall of the two-way threaded rod is fixedly installed with two limiting rings.
[0013] Further, the inside of the transverse adjusting seat and the vertical adjusting seat is provided with two limiting sliding grooves, the two adjacent limiting sliding grooves are distributed in a staggered manner, the limiting sliding rod is slidably connected inside the limiting sliding groove, and the limiting sliding rod is matched in size with the limiting sliding groove.
[0014] Further, the external pressure plate is in the shape of an arc, and the two external pressure plates form a pressure sleeve.
[0015] Further, the transverse adjusting seat and the vertical adjusting seat are both located on the top of the machining table.
[0016] Compared with the prior art, the three-way valve machining clamping table has the following beneficial effects:
[0017] 1. The three-way valve machining clamping table, the distance between the two external pressure plates is adjusted through the action of the two-way threaded rod, the external pressure plate is limited and positioned through the action of the limiting seat and the limiting slide rod, the external pressure plate and the arc-shaped rubber plate can exert external pressure on the outer wall of the three-way valve pipe opening, so that the internal and external pressure values are balanced, the diameter of the valve pipe opening is prevented from being enlarged, and the machining quality of the three-way valve is improved.
[0018] 2. The three-way valve machining clamping table, the horizontal adjusting seat and the vertical adjusting seat are driven to move and adjust the position through the action of the first electric telescopic rod and the second electric telescopic rod, so that the horizontal limiting clamp seat and the vertical limiting clamp seat are adjusted, and the three-way valve is clamped and fixed. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a structural schematic view of the utility model;
[0020] Figure 2 It is a structural schematic view of the utility model Figure 1 It is an enlarged structural schematic view of A shown in the utility model;
[0021] Figure 3 It is a limiting ring and horizontal adjusting seat structural schematic view of the utility model;
[0022] In the drawing: 1, machining table; 2, supporting seat; 3, mounting plate; 4, first electric telescopic rod; 5, horizontal adjusting seat; 6, horizontal limiting clamp seat; 7, two-way threaded rod; 8, threaded ring; 9, mounting seat; 10, connecting seat; 11, external pressure plate; 12, arc-shaped rubber plate; 13, limiting seat; 14, limiting slide rod; 15, second electric telescopic rod; 16, vertical adjusting seat; 17, vertical limiting clamp seat; 18, limiting ring; 19, bottom plate. DETAILED DESCRIPTION
[0023] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0024] Please refer to Figures 1 to 3 , a three-way valve machining clamping table in the embodiment, including machining table 1, the number of two horizontal adjusting seat 5 and vertical adjusting seat 16, the top of machining table 1 is equipped with the clamping structure for three-way valve clamping and fixing, the top of machining table 1 is equipped with the adjusting structure for three-way valve clamping force balance.
[0025] Both the horizontal adjustment seat 5 and the vertical adjustment seat 16 are located on the top of the processing table 1.
[0026] The bottom of the processing table 1 is fixedly equipped with four support bases 2, and a base plate 19 is fixedly installed between the four support bases 2.
[0027] In this embodiment, the adjustment structure includes a bidirectional threaded rod 7 that is rotatably connected inside the horizontal adjustment seat 5 and the vertical adjustment seat 16. The horizontal adjustment seat 5 and the vertical adjustment seat 16 are both provided with movable holes. The bidirectional threaded rod 7 is rotatably connected inside the movable holes. Two limiting rings 18 are fixedly installed on the outer peripheral wall of the bidirectional threaded rod 7.
[0028] It should be noted that limiting the bidirectional threaded rod 7 improves the stability of the bidirectional threaded rod 7 during its movement.
[0029] In this embodiment, the outer peripheral wall of the bidirectional threaded rod 7 is threaded with two threaded rings 8. A mounting base 9 is fixedly installed on the outer peripheral wall of the threaded rings 8. A connecting base 10 is fixedly installed on the outer wall of one side opposite to the two mounting bases 9. An external pressure plate 11 is fixedly installed on the side of the connecting base 10 away from the mounting base 9. The external pressure plate 11 is arc-shaped, and the two external pressure plates 11 form a pressure sleeve. An arc-shaped rubber plate 12 is fixedly installed inside the external pressure plate 11. A limiting seat 13 is fixedly installed on the outer peripheral wall of the threaded rings 8. A limiting slide rod 14 is fixedly installed on the outer wall of one side opposite to the two limiting seats 13. Two limiting grooves are opened inside the transverse adjusting seat 5 and the vertical adjusting seat 16. Two adjacent limiting grooves are staggered. The limiting slide rod 14 is slidably connected inside the limiting groove, and the size of the limiting slide rod 14 is adapted to the size of the limiting groove.
[0030] It should be noted that, since the limiting slide bar 14 has a certain length, opening the limiting slide groove in a staggered manner can ensure the range of movement of the limiting slide bar 14.
[0031] In this embodiment, the clamping structure includes two mounting plates 3 fixedly installed on the top of the processing table 1. A first electric telescopic rod 4 is fixedly installed on the outer wall of the opposite side of the two mounting plates 3. Two lateral adjustment seats 5 are respectively movably installed on the opposite side of the two mounting plates 3. A lateral limiting clamp 6 is fixedly installed on the outer wall of the opposite side of the two lateral adjustment seats 5. A second electric telescopic rod 15 is fixedly installed on the top of the bottom plate 19. A vertical adjustment seat 16 is fixedly installed on the top end of the telescopic shaft of the second electric telescopic rod 15. A vertical limiting clamp 17 is fixedly installed on the top of the vertical adjustment seat 16. The outer walls of the opposite side of the two lateral adjustment seats 5 are respectively fixedly installed on the opposite end of the two first electric telescopic rods 4. Both the lateral limiting clamp 6 and the vertical limiting clamp 17 are in the shape of a frustum conical.
[0032] It should be noted that this design facilitates the clamping and fixing of the three-way valve, thus improving the stability of the three-way valve clamping.
[0033] It should be noted that the limiting ring 18 limits the bidirectional threaded rod 7, so that the bidirectional threaded rod 7 can only rotate inside the horizontal adjusting seat 5 and the vertical adjusting seat 16.
[0034] It should be noted that handles are installed at the top of the two upper bidirectional threaded rods 7, and a handle is installed at the right end of the lower bidirectional threaded rod 7.
[0035] It should be noted that the processing table 1 has an opening inside, which will move downward when the vertical limiting clamp 17 is not in use, so as to avoid blocking the horizontal limiting clamp 6.
[0036] The working principle of the above embodiments is as follows:
[0037] First, the first electric telescopic rod 4 is activated, causing the horizontal adjusting seat 5 to move closer to the three-way valve. When the two horizontal limiting clamps 6 move to the inside of the valve ports on the left and right sides of the three-way valve, the top bidirectional threaded rod 7 is rotated. At this time, the two external pressure plates 11 and the arc-shaped rubber plate 12 are moved closer to the valve ports and clamped externally through the action of the bidirectional threaded rod 7. Finally, the second electric telescopic rod 15 is activated, causing the vertical limiting clamp 17 to move upward. When the vertical limiting clamp 17 moves to the inside of the bottom valve port of the three-way valve, the bottom bidirectional threaded rod 7 is rotated. At this time, the arc-shaped rubber plate 12 at the bottom will clamp and wrap the outer peripheral wall of the bottom valve port of the three-way valve, thus balancing the clamping pressure inside and outside the three-way valve.
[0038] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods, and any method that achieves the desired beneficial effect can be implemented. Furthermore, all electrical components in this embodiment are electrically connected to the main controller and power supply. The main controller can be a conventional, known device such as a computer that performs control functions. Those skilled in the art can control the electrical components through simple programming, and the existing disclosed power connection technologies are common knowledge in the field. Therefore, this embodiment will not elaborate further on their specific structural composition and working principles.
[0039] It should be noted that the orientations or positional relationships indicated herein are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the purpose of facilitating the description of this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A clamping table for processing tee valves, comprising a processing table (1), two lateral adjustment seats (5) and a vertical adjustment seat (16), characterized in that: The top of the processing table (1) is provided with a clamping structure for clamping and fixing the three-way valve, and the top of the processing table (1) is provided with an adjusting structure for balancing the clamping force of the three-way valve. The adjusting structure comprises a two-way threaded rod (7) rotatably connected inside the horizontal adjusting seat (5) and the vertical adjusting seat (16), the outer peripheral wall of the two-way threaded rod (7) is threadedly connected with two threaded rings (8), the outer peripheral wall of the threaded ring (8) is fixedly installed with a mounting seat (9), the opposite side outer wall of the two mounting seats (9) is fixedly installed with a connecting seat (10), the side away from the mounting seat (9) of the connecting seat (10) is fixedly installed with an external pressure plate (11), the inside of the external pressure plate (11) is fixedly installed with an arc-shaped rubber plate (12), the outer peripheral wall of the threaded ring (8) is fixedly installed with a limiting seat (13), and the opposite side outer wall of the two limiting seats (13) is fixedly installed with a limiting sliding rod (14).
2. The clamping table for machining tee valves according to claim 1, characterized in that: The bottom of the processing table (1) is fixedly installed with four supporting seats (2), and the four supporting seats (2) are fixedly installed with a bottom plate (19) therebetween.
3. The clamping table for machining tee valves according to claim 2, characterized in that: The clamping structure comprises two mounting plates (3) fixedly installed on the top of the processing table (1), the opposite side outer wall of the two mounting plates (3) is fixedly installed with a first electric telescopic rod (4), the opposite side of the two horizontal adjusting seats (5) is movably installed with a horizontal limiting clamping seat (6), the top of the bottom plate (19) is fixedly installed with a second electric telescopic rod (15), the top end of the telescopic shaft of the second electric telescopic rod (15) is fixedly installed with a vertical adjusting seat (16), and the top of the vertical adjusting seat (16) is fixedly installed with a vertical limiting clamping seat (17).
4. The clamping table for machining tee valves according to claim 3, characterized in that: The opposite side outer wall of the two horizontal adjusting seats (5) is fixedly installed with a first electric telescopic rod (4) at the opposite end thereof, and the horizontal limiting clamping seat (6) and the vertical limiting clamping seat (17) are both in the shape of a conical frustum.
5. The clamping table for machining tee valves according to claim 1, characterized in that: The inside of the horizontal adjusting seat (5) and the vertical adjusting seat (16) is provided with a movable hole, the two-way threaded rod (7) is rotatably connected inside the movable hole, and the outer peripheral wall of the two-way threaded rod (7) is fixedly installed with two limiting rings (18).
6. The clamping table for machining tee valves according to claim 1, characterized in that: The inside of the horizontal adjusting seat (5) and the vertical adjusting seat (16) is provided with two limiting sliding grooves in a staggered distribution, the limiting sliding rod (14) is slidably connected inside the limiting sliding groove, and the limiting sliding rod (14) is matched with the limiting sliding groove in size.
7. The clamping table for machining tee valves according to claim 1, characterized in that: The external pressure plate (11) is in an arc shape, and the two external pressure plates (11) form a pressure sleeve.
8. The clamping table for machining tee valves according to claim 1, characterized in that: The horizontal adjusting seat (5) and the vertical adjusting seat (16) are located on the top of the processing table (1).
Citation Information
Patent Citations
Three-way ball valve machining tool
CN220882095U