Tray changing and turning-over equipment

By designing a tray-changing and flipping device, and utilizing a flipping mechanism and synchronous conveyor belt, the efficient and automatic flipping of products within the carrier during flexible circuit board production is achieved. This solves the problem of low efficiency in manual flipping and ensures product flipping accuracy and production efficiency.

CN223983107UActive Publication Date: 2026-03-10ZHUHAI RUIXIANG ELECTRONICS
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

In the production of flexible circuit boards, the product in the manual flipping carrier is inefficient and prone to omissions or misalignments, making it difficult to meet production needs.

Method used

Design a tray-changing and flipping device, including a frame, a housing, first and second carrier input devices, a feeding robot, a flipping device, and a tray-removing robot. The flipping device flips the product components in the carrier by 180 degrees, and the synchronous conveyor belt and pressing mechanism ensure accurate positioning and flipping of the product.

Benefits of technology

It enables efficient automatic flipping of products inside the vehicle, avoiding omissions and misalignments, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses tray changing and turning-over equipment which comprises a rack, a machine shell, a first carrier input device, a second carrier input device, a feeding mechanical arm, a turning-over device, a tray disassembling mechanical arm, a second carrier output device and a first carrier output device. According to the utility model, the second carrier covers the first carrier loaded with the product, and then the product assembly is turned over, so that the overall turnover of the product is realized, the omission phenomenon is avoided, and the turnover efficiency is high.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of circuit board production equipment, and particularly relates to a disc changing and surface turning equipment. BACKGROUND

[0002] In the production process of flexible circuit boards, the connecting terminals of a kind of flexible circuit board are placed with two-dimensional code downward in carrier after production, and the next step operation can be carried out only after turning over. Since the carrier has multiple products, manual turning mode is not only inefficient, but also prone to omissions or product misplacement, or product is not turned over completely, which is difficult to meet the production demand. Therefore, a device capable of turning over all products in the carrier at the same time is needed. SUMMARY

[0003] In view of the problems existing in the prior art, the main purpose of the utility model is to provide a device capable of automatically turning over products in the carrier at the same time.

[0004] In order to achieve the above main purpose, the utility model provides a disc changing and surface turning equipment, which comprises a rack and a casing, and further comprises:

[0005] A first carrier input device is arranged to input a first carrier loaded with products into the casing, and a second carrier input device is arranged to input an empty second carrier into the casing;

[0006] A feeding manipulator is arranged above the first carrier input device and the second carrier input device, and is used to place the second carrier above the first carrier to form a product assembly comprising the second carrier, the products and the first carrier;

[0007] A turnover device is arranged to receive the product assembly from the first carrier input device and turn over 180 degrees, and deliver the turned over product assembly to a second carrier output device;

[0008] A disc removing manipulator is arranged above the first carrier output device and the second carrier output device, and is used to take away the first carrier from above the turned over product assembly from the second carrier output device and place it on the first carrier output device;

[0009] The first carrier output device is arranged to output the first carrier outside the casing, and the second carrier output device is arranged to output the second carrier loaded with products outside the casing.

[0010] From the above scheme can be seen, by covering the second carrier on the first carrier loaded with products, and then the product assembly is turned over, the products in the assembly are turned over as a whole, the second carrier is turned to the lower side of the products, the first carrier is turned to the upper side of the products, and after the first carrier is removed, the second carrier and the turned-over products thereon can be obtained, that is, the turning over and the disc changing realize the overall turning over of the products, and the turning over efficiency is high.

[0011] According to a specific embodiment of the utility model, the turnover device includes a support seat and a rotating body, the support seat rotatably supports the rotating body, and is provided with a turnover driving mechanism for driving the rotating body to turn over around a central axis, the rotating body includes a mounting frame, an upper pressing mechanism, a lower pressing mechanism and a conveying mechanism; the mounting frame includes an upper mounting plate and a lower mounting plate, wherein the upper pressing mechanism is mounted on the upper mounting plate and includes an upper pressing part movable in a direction perpendicular to the central axis, the lower pressing mechanism is mounted on the lower mounting plate of the mounting frame and includes a lower pressing part movable in a direction perpendicular to the central axis; the conveying mechanism is hollow and includes two conveying tracks mounted in the mounting frame and oppositely arranged, the conveying direction of the conveying tracks is perpendicular to the central axis and perpendicular to the moving direction of the upper pressing part and the lower pressing part; when the rotating body is driven to turn over, the upper pressing part and the lower pressing part are located in a position where they extend into the internal space of the conveying mechanism and clamp the product assembly, and when the product assembly is conveyed in the conveying mechanism, the upper pressing part and the lower pressing part are located in a position where they are separated from the product assembly.

[0012] As can be seen from the above scheme, when turning over, the upper pressing part and the lower pressing part extend into the internal space of the conveying mechanism for clamping, and the product is clamped in the carrier so as not to be displaced, in addition, the conveying mechanism is arranged in the rotating body, can receive the product assembly to be turned over from the first carrier input device, and convey the turned-over product assembly to the second carrier output device after turning over, without the need to set other mechanisms for transfer, saving the transfer mechanism and the transfer process, and having high production efficiency.

[0013] According to a specific embodiment of the utility model, each conveying track includes two synchronous conveying belts arranged above and below, the two ends of the product assembly are respectively located between the two synchronous conveying belts, at least two mounting guide rails are arranged in the mounting frame, and each conveying track is provided with a corresponding mounting sleeve arranged outside the mounting guide rail, the conveying track is arranged to be slidable along the mounting guide rail, and either one or both of the upper mounting plate and the lower mounting plate is provided with a sliding block connected with the conveying track and a fixing structure fixing the sliding block.

[0014] From the above scheme, it can be seen that by adopting two synchronous conveying belts, the product assembly can be conveyed in the conveying mechanism along the conveying direction before and after the turnover, the track can be reliably installed in the rotating body through the cooperation of the sleeve and the installation guide rail, the fixing of the sliding block through the fixing structure can realize the fixing of the conveying track relative to the installation guide rail, the opening of the fixing structure can adjust the distance between the conveying tracks to adapt to the conveying of different types of product assemblies.

[0015] According to a specific embodiment of the utility model, the lower pressing part is provided with a blocking piece, after the product assembly is conveyed to contact with the blocking piece, the conveying mechanism stops conveying the product assembly, the upper pressing part moves downward, the lower pressing part moves upward, and the product assembly is clamped between the two, the rotating body is turned over by 180 degrees, after the turnover is finished, the upper pressing part and the lower pressing part are separated from the product assembly, and the product assembly is further conveyed along the conveying direction. The conveying of the product assembly is controlled by the blocking piece, which is simple in structure and convenient to control.

[0016] According to a specific embodiment of the utility model, a positioning structure is arranged between the upper pressing part and the lower pressing part, the positioning structure comprises a plurality of positioning pins and a plurality of positioning holes, wherein the positioning pins are arranged on any one of the upper pressing part or the lower pressing part, and the positioning holes are arranged on the other. By arranging the positioning structure, the positioning accuracy of the product assembly after the turnover is ensured.

[0017] According to a specific embodiment of the utility model, the upper pressing mechanism further comprises a buffer assembly arranged on the upper pressing part, and a surface of the lower pressing part for contacting the product assembly is provided with an elastic material layer. Through the buffer assembly and the elastic material layer, the parts of the product assembly are more closely fitted, less likely to be misaligned, and the impact on the product assembly during pressing can be reduced.

[0018] According to a specific embodiment of the utility model, the first carrier input device and the second carrier input device are arranged side by side, the second carrier output device and the first carrier output device are arranged side by side, and the turnover device is arranged between the first carrier input device and the second carrier output device. The structure layout is reasonable and compact.

[0019] According to a specific embodiment of the utility model, a first stacking assembly is arranged above the input end of the first carrier input device, a second stacking assembly is arranged at the input end of the second carrier input device, a third stacking assembly is arranged at the output end of the second carrier output device, and a fourth stacking assembly is arranged at the output end of the first carrier output device, and the first, second, third and fourth stacking assemblies are arranged outside the cabinet. The stacking assembly is arranged outside the cabinet, and the carrier can be conveniently taken and placed.

[0020] According to the specific embodiment of the utility model, the first carrier input device is provided with a first detection camera, and the second carrier output device is provided with a second detection camera. The detection camera determines the condition of the product in the carrier, and issues a warning when a material shortage or other condition occurs, so as to facilitate further processing.

[0021] According to the specific embodiment of the utility model, the first carrier input device is provided with a first lifting mechanism, and the second carrier output device is provided with a second lifting mechanism. The carrier is fixed by the lifting mechanism, so that the first carrier can be accurately positioned and controlled when the second carrier is placed on the first carrier and when the first carrier is removed from the product assembly.

[0022] In order to more clearly illustrate the above-mentioned purposes, technical solutions and advantages of the utility model, the utility model will be further described in detail below with reference to the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 is a structural schematic diagram of the embodiment of the utility model;

[0024] Figure 2 is a structural schematic diagram of the embodiment of the utility model after removing the shell;

[0025] Figure 3 is a structural schematic diagram of the first carrier input device and the first stacking assembly in the embodiment of the utility model;

[0026] Figure 4 is a structural schematic diagram of the first lifting mechanism in the embodiment of the utility model;

[0027] Figure 5 is a structural schematic diagram of the loading mechanical hand in the embodiment of the utility model;

[0028] Figure 6 is a structural schematic diagram of the turnover device in the embodiment of the utility model;

[0029] Figure 7 is a structural schematic diagram of the mounting frame in the embodiment of the utility model;

[0030] Figure 8 is a structural schematic diagram of the conveying track of the turnover device in the embodiment of the utility model;

[0031] Figure 9 is a structural schematic diagram of the upper pressing mechanism in the embodiment of the utility model;

[0032] Figure 10 is a structural schematic diagram of the lower pressing mechanism in the embodiment of the utility model. DETAILED DESCRIPTION

[0033] In the following description, a lot of specific details are set forth in order to provide a thorough understanding of the present application. However, persons having ordinary skill in the art will readily recognize that the application can be practiced without all the specific details given herein. Therefore, persons having ordinary skill in the art, having the benefit of the present application as taught by the descriptions hereof, can effect numerous modifications as to the items and methods set forth in the preceding description, the implementation of which will be in the best interest of the practice of the application. Therefore, the preceding description in its entirety should not be construed as limiting, but merely providing an illustrative basis for the claims.

[0034] The words of "front", "back", "left", "right" and the like in the present embodiment are for the purpose of clear expression, and are not the definite position and direction. The position relationship of each device and mechanism can be different in other specific embodiments.

[0035] As shown in Figure 1 and Figure 2 , the disc changing and turning equipment 100 comprises a rack 11, and a machine shell 10 is wrapped outside the rack 11 for protecting each internal structure in the machine shell 10. A first stacking assembly 21 and a second stacking assembly 22 are arranged in front of and behind each other to the left side outside the machine shell, and a third stacking assembly 23 and a fourth stacking assembly 24 are arranged in front of and behind each other to the right side outside the machine shell. A first carrier input device 31 extends from the bottom of the first stacking assembly 21 into the machine shell for inputting the first carriers stacked in the first stacking assembly 21 one by one, and a second carrier input device 32 extends from the bottom of the second stacking assembly 22 into the machine shell for inputting the second carriers stacked in the second stacking assembly 22 one by one. A second carrier output device 33 extends from the inside of the machine shell 10 to the third stacking assembly 23 for outputting the second carriers loaded with products outside the machine shell 10 and stacking and collecting in the third stacking assembly 33, and a first carrier output device 34 extends from the inside of the machine shell 10 to the fourth stacking assembly 24 for outputting the empty first carriers outside the machine shell 10 and stacking and collecting in the fourth stacking assembly 24. That is, the first stacking assembly 21 is arranged above the input end of the first carrier input device 31, the second stacking assembly 22 is arranged at the input end of the second carrier input device 32, the third stacking assembly 23 is arranged at the output end of the second carrier output device 33, and the fourth stacking assembly 24 is arranged at the output end of the first carrier output device 34. The conveying directions of each input and output device can be arranged to be the same. The carrier input device and the loading manipulator 51 can be arranged on the mounting plate 12, and the carrier output device and the disc removing manipulator 52 can be arranged on the mounting plate 13.

[0036] Figure 3 The structure of the first stacking assembly 21 and the first carrier input device 31 is shown in Figure 3As shown, the stacking assembly 21 is located above the input end of the first vehicle input device 31. The first vehicle input device 31 includes two conveying tracks 311 and a drive motor 312. The lifting mechanism 313 is located between the two conveying tracks 311 and downstream along the conveying direction of the first vehicle input device 31. An adjustment mechanism 314 for adjusting the track width is also provided. The structures of other vehicle input / output devices can be similar to those of the first vehicle input device.

[0037] Figure 4 The structure of the first lifting mechanism 313 is shown, as follows: Figure 4 As shown, the lifting mechanism 313 includes a lifting plate 3131 and a cylinder 3132. The cylinder 3132 pushes the lifting plate 3131 upward to lift the first carrier on the conveying track 311 until it is disengaged from the conveying track 311 and the first carrier is fixed. After the second carrier covers the first carrier, it drives the lifting plate 3131 downward to release the first carrier, allowing the product assembly to be placed on the conveying track 311 and conveyed along the conveying direction to the flipping device 40. The structure of the second lifting mechanism in the second carrier output device 33 can be the same as or similar to the structure of the first lifting mechanism 313. Similar lifting mechanisms can also be provided in the second carrier input device 32 and the first carrier output device 34. By fixing the carrier through the lifting mechanism, accurate positioning and convenient control can be achieved when placing the second carrier on the first carrier and when removing the first carrier from the product assembly.

[0038] The loading robot 51 is positioned above the first carrier input device 31 and the second carrier input device 32, such as... Figure 5 As shown, the system includes a Y-axis moving module 511, a Z-axis moving module 512, and a suction cup assembly 513 located below the Z-axis moving module. This assembly is used to transfer the second carrier conveyed by the second carrier input device 32 onto the first carrier located on the first carrier input device 31. At this time, a product is placed on the first carrier. The loading robot 51 covers the first carrier and the product with the second carrier, clamping the product between the first and second carriers, forming a product assembly including the first carrier, the product, and the second carrier. The product assembly is conveyed by the first carrier input device 31 to the conveying mechanism of the flipping device 40. After the flipping device 40 flips the product assembly, it is conveyed by the conveying mechanism to the second carrier output device 33.

[0039] The disassembly robot 52 is positioned above the second carrier output device 33 and the first carrier output device 34. It is used to disassemble the product components on the second carrier output device 33 and transfer the first carrier to the first carrier output device 34. Then, the first carrier is output from the housing 10 by the first carrier output device 34 to the fourth stacking assembly 34 for stacking and collection. After the product components are removed from the first carrier, they become the second carrier with the flipped product. The second carrier with the product is output from the housing 10 by the second carrier output device 33 to the third stacking assembly 23 for stacking and collection.

[0040] The first carrier input device 31 and the second carrier output device 33 are located on the same straight line, and the second carrier input device 32 and the first carrier output device 34 are located on the same straight line. The flipping device 40 is located between the first carrier input device 31 and the second carrier output device 33. Its conveying mechanism receives product components from the first carrier input device 31 and conveys the flipped product components to the second carrier output device 33. A first detection camera may be installed above the first carrier input device 31, and a second detection camera may be installed above the second carrier output device 33. The detection cameras can determine the status of the products in the first or second carrier, such as whether there is a shortage of materials, and issue an early warning to facilitate further processing.

[0041] In this embodiment, the input / output devices of each carrier, the manipulator and each stacking component can adopt known structures. The separation mechanism, stacking mechanism and lifting mechanism, etc., can refer to various structures commonly used in the art, which will not be described in detail here. The main innovation of this utility model is the flipping device. The specific structure of the flipping device is described in detail below.

[0042] like Figure 6 As shown, the flipping device 40 includes a support base 41 and a rotating body. The rotating body includes a mounting frame 42 and a conveying mechanism 43, an upper pressing mechanism 44, and a lower pressing mechanism 45 mounted thereon. The conveying mechanism 43 is hollow and includes two oppositely arranged first conveying rails 431 and second conveying rails 432. The flipping drive mechanism 411 is mounted on the support base 41 and drives the mounting frame 42 to rotate, thereby causing the upper pressing mechanism 44, the lower pressing mechanism 45, and the conveying mechanism 43 to rotate synchronously.

[0043] like Figure 7As shown, the mounting frame 42 includes an upper mounting plate 4211 and a lower mounting plate 4212, and a frame formed by lateral mounting plates 4213 and 4214. At the central axis of the frame, the lateral mounting plate 4213 is provided with a mounting joint 22 for connecting to and being driven by the flipping drive mechanism 411. The lateral mounting plate 4214 is provided with an outwardly protruding shaft 23, which is rotatably supported by a support base 41. Two upper mounting guide rails 4261 are provided below the upper mounting plate 4211, and two lower mounting guide rails 4262 are provided above the lower mounting plate 4212 for mounting conveyor rails 431 and 432. The upper mounting plate 4211 is also provided with sliders 4241 and 4242, and a scale 42111 indicating the position of the sliders. The lower mounting plate 4212 is provided with sliders 4251 and 4252 for connecting with the conveyor rails 431 and 432. Each slider is provided with a limit groove, and each mounting plate is provided with a positioning hole 42112. The position of each slider is limited by a positioning pin.

[0044] The connection method between the support base and the mounting frame is not limited to those described above. The flipping drive mechanism can also drive the mounting frame in other ways, as long as it can achieve stable rotation of the mounting frame and the rotation angle can be precisely controlled.

[0045] Figure 8 The first conveying track 431 of the conveying mechanism 43 is shown, and the second conveying track 432 is arranged approximately symmetrically to the first conveying track. Figure 8 As shown, the first conveying track 431 includes a drive unit 4311, drive wheels 4317 and 4318, driven wheels, an upper conveyor belt 4312, a lower conveyor belt 4313, a mounting plate 4314, an upper mounting sleeve 4315, and a lower mounting sleeve 4316. The drive unit 4311 is used to rotate the drive wheels 4317 and 4318 in different directions, thereby driving the lower part of the upper conveyor belt 4312 and the upper part of the lower conveyor belt 4313 to move synchronously, further driving the products conveyed on the conveyor belt to move along the conveying direction. The upper mounting sleeve 4315 is used to be fitted on the mounting guide rail 4261, and the lower mounting sleeve 4316 is fitted on the mounting guide rail 4262. The mounting plate 4314 is also provided with a connecting part for fixed connection with the sliders 2141 and 2151.

[0046] When adjusting the distance between the two conveyor tracks 431 and 432 to accommodate different carriers, first remove the positioning pins installed on the upper mounting plate 4211 and lower mounting plate 4212 of the mounting frame 42. Pull the conveyor track or slider to allow the mounting sleeve of the conveyor track to slide on the mounting guide rails 4261 and 4262. Determine the required track width according to the position indicated on the scale 4211. Then, install the positioning pin in the appropriate positioning hole to fix the slider and the conveyor track. By using two synchronous conveyor belts, product components can be conveyed in the conveying mechanism 43 along the conveying direction before and after flipping. Through the cooperation of the mounting sleeve and the mounting guide rail, the conveyor tracks 431 and 432 can be reliably installed in the mounting frame 42. The slider can be fixed relative to the mounting guide rail by fixing the fixing structure. Opening the fixing structure can adjust the distance between the conveyor tracks to accommodate the conveying of different types of product components.

[0047] like Figure 9 As shown, the upper pressing mechanism 44 includes a driving part 441, a mounting part 442, and an upper pressing part 443. The driving part 441 can be configured as a motor with a screw to drive the upper pressing part 443 to move in a direction perpendicular to the conveying direction and the central axis of the mounting frame 42. The mounting part 442 is used to fix the upper pressing mechanism 44 on the upper mounting plate 4211 of the mounting frame 42. The upper pressing part 443 is provided with a buffer assembly including an elastic buffer 444 and an upper pressing part 445. To make the movement of the upper pressing part 443 smoother, the upper pressing mechanism is also provided with a cooperation structure of multiple guide posts 447 and guide sleeves 448. One end of each guide post 447 is connected to the connecting part 446, and the other end is connected to the upper pressing part 443. The guide sleeves 448 are fixedly connected to the mounting part 442.

[0048] like Figure 10 As shown, the lower pressing mechanism 45 includes a driving part 451, a mounting part 452, and a pressing part 453. The driving part 451 can be configured as a motor with a screw to drive the upper pressing part 453 to move in a direction perpendicular to the conveying direction and the central axis of the mounting frame 42. The mounting part 452 is used to mount the lower pressing mechanism 45 on the lower mounting plate of the mounting frame. The lower pressing part 453 is provided with an elastic material layer 4531, positioning pins 4531 and 4532, and a blocking member 4533. To make the movement of the lower pressing part 453 smoother, the lower pressing mechanism is also provided with a cooperation structure of multiple guide posts 457 and guide sleeves 458. One end of each guide post 4577 is connected to the connecting part 456, and the other end is connected to the lower pressing part 453. The guide sleeve 458 is fixedly connected to the mounting part 452. The pressing part 453 can be provided with a clearance structure for the blocking member 4533. The use of cushioning components and elastic material layers makes the various parts of the product components fit together better, preventing misalignment and reducing the impact on the product components during pressing.

[0049] It is understandable that the driving part of the pressing mechanism can also adopt a structure such as a cylinder, as long as it can realize the smooth movement of the pressing part in a direction perpendicular to the conveying direction and the central axis of the mounting frame.

[0050] In operation, the first carrier containing the product is stacked in the first stacking assembly 21, and the empty second carrier is stacked in the second stacking assembly 22. The tray-separating mechanism of the first stacking assembly 21 places the bottommost first carrier on the first carrier input device 31 and conveys it along the conveying direction. After reaching a specific position, the first lifting mechanism 313 lifts the first carrier until it is detached from the conveying track 311 and fixed. At the same time, the separating mechanism of the second stacking assembly 22 places the bottommost second carrier on the second carrier input device 32 and conveys it along the conveying direction. Then, the loading robot 51 grabs the second carrier and transfers it above the first carrier and the product to form a product assembly. The first lifting mechanism 313 moves down, placing the product assembly on the conveying track 311 and further conveying it to the conveying mechanism 43 of the flipping device 40.

[0051] The conveying mechanism 43 further conveys the product assembly along the conveying direction until the product assembly contacts the blocking member 4533 provided on the lower pressing part 453. Then the conveying of the product assembly stops. The driving part 441 of the upper pressing mechanism 44 drives the upper pressing part 443 to move downward. At the same time, the driving part 451 of the lower pressing mechanism 45 drives the lower pressing part 453 to move upward until the upper pressing part 443 contacts the surface of the second carrier. The elastic material layer 4531 of the lower pressing part 453 contacts the surface of the first carrier and moves further. The positioning pins 4531 and 4532 provided on the lower pressing part 453 are respectively inserted into the positioning holes of the upper pressing part 443. Under the elastic buffer of the buffer component and the elastic material layer 4531, the product assembly is tightly clamped by the upper and lower pressing parts under a certain pressure, and the product in the carrier cannot move relative to the product.

[0052] The flipping drive mechanism 411 drives the rotating body, including the mounting frame 42, upper pressing mechanism 44, lower pressing mechanism 45, and conveying mechanism 43, to rotate 180 degrees. The upper pressing mechanism 44 rotates to the bottom and the lower pressing mechanism 45 rotates to the top. The drive part 441 of the upper pressing mechanism 44 drives the upper pressing part 443 to move downward away from the product component, while the drive part 451 of the lower pressing mechanism 45 drives the lower pressing part 453 to move upward away from the product component, until the upper and lower pressing parts are completely separated from the surface of the product component without affecting the conveying of the product component along the conveying direction. The drive parts 4311 of the first conveying track 431 and the drive parts of the second conveying track 432 rotate in opposite directions to drive the synchronous conveyor belt to convey the flipped product component to the second carrier output device 33 along the conveying direction. After the product component is separated from the conveying mechanism 43, the flipping drive mechanism 411 drives the rotating body to rotate 180 degrees again, so that the upper pressing mechanism 44 returns to the top and the lower pressing mechanism 45 returns to the bottom, so as to perform the next flipping and conveying.

[0053] After the product component is conveyed to the second carrier output device 33 and reaches a specific position, the second lifting mechanism lifts and secures the product component. The disassembly robot 52 disassembles the first carrier on top of the product component and transfers it to the first carrier output device 34. The second lifting mechanism then lowers, placing the second carrier loaded with the flipped product onto the conveying track of the second carrier output device 33, and further conveying it along the conveying direction to below the third stacking assembly 23. The stacking mechanism of the third stacking assembly 23 lifts and secures it, leaving space below to accommodate the next second carrier. The empty first carrier is conveyed by the first carrier output device 34 to below the fourth stacking assembly 24, where the stacking mechanism of the fourth stacking assembly 24 lifts and secures it, leaving space below to accommodate the next first carrier.

[0054] The tray-separating mechanism of the first stacking assembly 21 continues to place the bottommost first carrier onto the first carrier input device 31 and transport it along the conveying direction, while the separating mechanism of the second stacking assembly 22 continues to place the bottommost second carrier onto the second carrier input device 32 and transport it along the conveying direction, for the next work cycle. Since each stacking assembly is located outside the housing, loading and unloading can be performed without stopping the machine when there are too many or too few carriers inside the assembly.

[0055] While the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the scope of the invention. Any person skilled in the art may make modifications without departing from the scope of the invention; all variations or modifications made in accordance with the present invention shall be covered by the protection scope of the present invention.

Claims

1. A disc changing and flipping device, comprising a frame and a housing, characterized in that: the disc changing and flipping device further comprises: a first carrier input device arranged to input a first carrier loaded with products into the interior of the housing, and a second carrier input device arranged to input an empty second carrier into the interior of the housing; an upper loading robot arranged above the first carrier input device and the second carrier input device, for placing the second carrier above the first carrier to form a product assembly comprising the second carrier, the products and the first carrier; a flipping device arranged to receive the product assembly from the first carrier input device and flip it by 180 degrees, and deliver the flipped product assembly to a second carrier output device; a dismounting robot arranged above the first carrier output device and the second carrier output device, for taking the first carrier from above the flipped product assembly from the second carrier output device and placing it on the first carrier output device; the first carrier output device is arranged to output the first carrier outside the housing, and the second carrier output device is arranged to output the second carrier loaded with products outside the housing.

2. The disc changing and flipping device according to claim 1, characterized in that: the flipping device comprises a support base and a rotating body, the support base rotatably supports the rotating body, and is provided with a flipping driving mechanism for driving the rotating body to flip around a central axis, the rotating body comprises a mounting frame, an upper pressing mechanism, a lower pressing mechanism and a conveying mechanism; the mounting frame comprises an upper mounting plate and a lower mounting plate, wherein the upper pressing mechanism is mounted on the upper mounting plate and comprises an upper pressing part movable in a direction perpendicular to the central axis, and the lower pressing mechanism is mounted on the lower mounting plate of the mounting frame and comprises a lower pressing part movable in a direction perpendicular to the central axis; the conveying mechanism is hollow and comprises two conveying tracks arranged oppositely inside the mounting frame, the conveying direction of the conveying tracks is perpendicular to the central axis and perpendicular to the moving direction of the upper pressing part and the lower pressing part; when the rotating body is driven to flip, the upper pressing part and the lower pressing part are located at a position where they extend into the internal space of the conveying mechanism and clamp the product assembly, and when the product assembly is conveyed in the conveying mechanism, the upper pressing part and the lower pressing part are located at a position where they are separated from the product assembly.

3. The disc changing and flipping apparatus according to claim 2, characterized in that: each conveying track comprises two synchronous conveying belts arranged one above the other, the two ends of the product assembly are respectively located between the two synchronous conveying belts, at least two mounting guide rails are arranged in the mounting frame, each conveying track is provided with a corresponding mounting sleeve arranged outside the mounting guide rails, the conveying track is arranged to be slidable along the mounting guide rails, and either one or both of the upper mounting plate and the lower mounting plate is provided with a sliding block connected with the conveying track and a fixing structure for fixing the sliding block.

4. The disc changing and flipping apparatus according to claim 3, characterized in that: The lower pressing part is provided with a blocking piece, after the product assembly is conveyed to contact with the blocking piece, the conveying mechanism stops conveying the product assembly, the upper pressing part moves downward, the lower pressing part moves upward, and the product assembly is clamped between the two, the rotating body is flipped by 180 degrees, after the flipping is finished, the upper pressing part and the lower pressing part are separated from the product assembly, and the product assembly is further conveyed along the conveying direction.

5. The disc changing and flipping apparatus according to claim 4, characterized in that: The upper pressing part and the lower pressing part are provided with a positioning structure, the positioning structure comprises a plurality of positioning pins and a plurality of positioning holes, wherein the positioning pins are arranged on any one of the upper pressing part or the lower pressing part, and the positioning holes are arranged on the other.

6. The disc changing and flipping apparatus according to claim 5, characterized in that: The upper pressing mechanism further comprises a buffer assembly arranged on the upper pressing part, and a surface of the lower pressing part for contacting the product assembly is provided with an elastic material layer.

7. The disc changing and flipping apparatus according to any one of claims 1 to 6, characterized in that: The first carrier input device and the second carrier input device are arranged side by side, the second carrier output device and the first carrier output device are arranged side by side, and the flipping device is arranged between the first carrier input device and the second carrier output device.

8. The disc changing and flipping apparatus according to claim 7, characterized in that: A first stacking assembly is arranged above the input end of the first carrier input device, a second stacking assembly is arranged at the input end of the second carrier input device, a third stacking assembly is arranged at the output end of the second carrier output device, and a fourth stacking assembly is arranged at the output end of the first carrier output device, and the first, second, third and fourth stacking assemblies are all arranged outside the machine shell.

9. The disc changing and flipping apparatus according to any one of claims 1 to 6, characterized in that: A first detection camera is arranged above the first carrier input device, and a second detection camera is arranged above the second carrier output device.

10. The disk changing and flipping apparatus according to any one of claims 1 to 6, characterized in that: A first jacking mechanism is arranged in the first carrier input device, and a second jacking mechanism is arranged in the second carrier output device.