Self-adaptive mounting system for special-shaped hyperbolic foamed ceramic panel

Abstract

The utility model discloses a self-adaptive mounting system for a special-shaped hyperbolic foamed ceramic panel, which comprises a steel framework and a foamed ceramic panel which are fixedly mounted through a connecting assembly, and is characterized in that the connecting assembly comprises a connecting steel plate fixed with the steel framework, one end of the connecting steel plate is a fixed end, and the other end of the connecting steel plate is a fixed end; one end of the foaming ceramic panel is provided with a connecting hole, the other end of the foaming ceramic panel is a self-adaptive end with a connecting hole, a plurality of back bolt components are arranged on the foaming ceramic panel, an open slot is axially formed in the connecting end of each back bolt component, and the self-adaptive end is embedded in the open slot and is limited and fixed by a fastener through the connecting hole. By means of the movable connection mode between the self-adaption end of the connecting steel plate and the back bolt assembly, the self-adaption degree of free rotation of the installation angle of the screw rod is achieved, the installation accuracy problem is solved, the installation structure is simplified, and cost is reduced.

Description

Technical Field

[0001] This utility model relates to a foamed ceramic panel installation system, and more particularly to an adaptive installation system for irregularly shaped hyperbolic foamed ceramic panels. Background Technology

[0002] In building construction, foamed ceramic panels are traditionally installed by directly connecting them to the wall or base frame using through-bolts. However, this rigid connection method lacks adjustability. When the curvature of the curved wall is large, it is difficult to accurately connect the bolts to the base frame when installed at an angle, resulting in poor installation accuracy.

[0003] To address the aforementioned issues, an adjustable installation method is employed, as illustrated in Chinese Utility Model Patent Publication "Assembled Installation Device and System for Metal Composite Panels" (CN 209384569 U). This method includes a fixed base and a transverse support structure. The fixed base is equipped with an adjustment device, allowing the distance between the fixed base and the wall surface to be adjusted. The transverse support structure includes: a support frame for connecting the fixed base; and a locking member that extends laterally relative to the support frame with an adjustable extension length. The locking member is detachably mounted on the support frame and is used to connect with the metal components of the foamed ceramic panel. As described above, the foamed ceramic panel achieves fine-tuning in both the transverse and longitudinal directions through the steel frame structure on its back side.

[0004] However, while this structure is beneficial for leveling the panel when installed on flat walls, the complex steel frame structure makes it impossible to make single-point adjustments or fine-tuning as the surface changes when installed on curved or irregularly shaped walls. It has low tolerance for error, similar to the effect of rigid connection, and the cost increases significantly, making it not cost-effective. Summary of the Invention

[0005] The purpose of this invention is to provide an adaptive installation system for irregularly shaped hyperbolic foamed ceramic panels. Through structural improvements, the connection structure is simplified, making installation easier and reducing material costs.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is: an adaptive installation system for a shaped hyperbolic foamed ceramic panel, comprising a steel frame and a foamed ceramic panel, which are fixedly installed by a connecting component. The connecting component includes a connecting steel plate fixed to the steel frame. One end of the connecting steel plate is a fixed end, and the other end is an adaptive end with a connecting hole. The foamed ceramic panel is provided with a plurality of back bolt components. Each back bolt component has an axially opened slot on its connecting end. The adaptive end is embedded in the opening slot and is axially limited and connected to the connecting hole by a fastener.

[0007] In the above technical solution, the fastener includes a base with an arc groove and a limiting nut. The bottom surface of the base is in contact with the back side of the foamed ceramic panel. The arc groove is provided on one end face opposite to the connecting steel plate. The base has a through hole for the connecting end of the back bolt assembly to pass through. The end face of the adaptive end is arc-shaped and adapts to the curvature of the arc groove. The limiting nut is located in the connecting hole of the connecting steel plate and is threaded to the connecting end of the back bolt assembly to lock the adaptive end.

[0008] In the above technical solution, the connecting end of the back bolt assembly extends into the connecting hole, and its outer edge surface is provided with external threads. The limiting nut is screwed onto the connecting end of the back bolt assembly, and its inner end face is locked onto the groove walls on both sides of the arc-shaped groove of the base, limiting the axial degree of freedom of the connecting steel plate in the arc-shaped groove, thus forming a hinged mode.

[0009] A further technical solution is that the base has a C-shaped cross-section, the arcuate groove is oriented horizontally, and the adaptive end of the connecting steel plate has a degree of free adjustment along the arcuate groove.

[0010] In the above technical solution, the steel frame is composed of a plurality of columns and a plurality of crossbeams welded together, and the fixed end of the connecting steel plate is welded and fixed to the steel frame.

[0011] In the above technical solution, the foamed ceramic panel is provided with a plurality of pre-embedded grooves, and each pre-embedded groove is provided with a back bolt assembly. The back bolt assembly includes a bolt and a washer. The connecting end of the bolt is provided with an axially opened slot. The bolt passes through the washer, the foamed ceramic panel and the fastener in sequence. The opening slot at the connecting end of the bolt is inserted into the connecting steel plate.

[0012] In the above technical solution, the foamed ceramic panel is an irregular hyperboloid shape, and the distance between its back side and the steel frame varies with the curvature. The length of the connecting steel plate is adapted to its distance.

[0013] Due to the application of the above technical solution, this utility model has the following advantages compared with the prior art:

[0014] 1. In this utility model, the connecting steel plate is movably connected to the back bolt assembly on the foamed ceramic panel. The self-adaptive end of the connecting steel plate is inserted into the back bolt end, and then fixed by special fasteners to form a hinged system (structure) that can move within the opening groove of the fastener and the back bolt end. Thus, during installation, the back bolt assembly and the connecting steel plate can rotate freely to adapt to different installation angle requirements and solve the installation accuracy problem.

[0015] 2. The steel frame, consisting of columns and beams, is simple, sturdy, and reliable. The fixed ends of the connecting steel plates are welded to the steel frame, while the self-adaptive ends are inserted into the slots of the bolts and limited by fasteners. Fine adjustments can be made according to the installation position. The ingenious connection structure avoids the tilted installation of bolts, improves the strength of the connection and the convenience of construction, effectively improves construction quality, and reduces costs. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the installation structure of an embodiment of this utility model;

[0017] Figure 2 This is a structural schematic diagram of the bolt component in an embodiment of this utility model;

[0018] Figure 3 yes Figure 1 A schematic diagram of the rear-side structure;

[0019] Figure 4 This is a schematic diagram of the connecting steel plate in an embodiment of this utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the arc-shaped groove base in an embodiment of the present invention;

[0021] Figure 6 yes Figure 1 A cross-sectional view;

[0022] Figure 7 This is a schematic diagram of the non-horizontal connection between the back bolt assembly and the connecting steel plate in an embodiment of this utility model.

[0023] The components include: 1. Steel frame; 2. Foamed ceramic panel; 3. Connecting components; 4. Connecting steel plate; 5. Fixed end; 6. Adaptive end; 7. Connecting hole; 8. Back bolt assembly; 9. Opening groove; 10. Fastener; 11. Arc groove; 12. Base; 13. Limit nut; 14. Embedded groove; 15. Bolt; 16. Spacer. Detailed Implementation

[0024] The following description is merely a preferred embodiment of the present invention and is not intended to limit the scope of the present invention. Furthermore, the terms "vertical," "horizontal," "top," "bottom," "front," "rear," "upper," "lower," "inner," and "outer" used in the embodiments of the present invention indicate orientation or positional relationships based on the appendix. Figure 1The orientations or positional relationships shown, or the orientations or positional relationships in which the product is usually placed during use, are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. This utility model will now be described in detail with reference to the accompanying drawings and embodiments.

[0025] Example 1: See Figures 1-7 As shown, an adaptive installation system for a hyperbolic foamed ceramic panel includes a steel frame 1 and a foamed ceramic panel 2, which are fixedly installed by a connecting component 3. The connecting component 3 includes a connecting steel plate 4 fixed to the steel frame 1. One end of the connecting steel plate 4 is a fixed end 5, and the other end is an adaptive end 6 with a connecting hole 7. The foamed ceramic panel 2 is provided with a plurality of back bolt components 8. Each back bolt component 8 has an axially opened slot 9 on its connecting end. The adaptive end 6 is embedded in the slot 9 and is axially limited and connected to the connecting hole 7 by a fastener 10.

[0026] like Figure 1 As shown, the proposed irregular hyperbolic foamed ceramic panel 2 has varying installation positions and fixing distances. The original rigid structure cannot adapt to the variability of single-point fixing. In this embodiment, the connecting steel plate 4 maintains a relatively movable connection with the connecting end of the back bolt assembly 8 of the foamed ceramic panel 2 via the adaptive end 6. The fastener 10 only limits the axial position of the connecting steel plate 4, forming a hinge-like rotational connection. The angle between the two is variable, adapting to the varying installation positions and preventing the connecting steel plate 4 from being fixed at an angle.

[0027] like Figure 5 As shown, the fastener 10 includes a base 12 with an arc groove 11 and a limiting nut 13. The bottom surface of the base 12 is in contact with the back side of the foamed ceramic panel 2. The arc groove 11 is provided on one end face opposite to the connecting steel plate 4. The base 12 has a through hole for the connecting end of the back bolt assembly 8 to pass through. The end face of the adaptive end 6 is arc-shaped and adapts to the curvature of the arc groove 11. The limiting nut 13 is located in the connecting hole 7 of the connecting steel plate 4 and is threaded to the connecting end of the back bolt assembly 8 to lock the adaptive end 6.

[0028] The connecting end of the back bolt assembly 8 extends into the connecting hole 7, and its outer edge surface is provided with external threads. The limiting nut 13 is screwed onto the connecting end of the back bolt assembly 8, and its inner end face is locked onto the two sides of the arc-shaped groove 11 of the base 12, limiting the axial freedom of the connecting steel plate 4 within the arc-shaped groove 11. Figure 5As shown, the base 12 has a C-shaped cross-section, the arcuate groove 11 is horizontal, and the adaptive end 6 of the connecting steel plate 4 has a degree of free adjustment along the arcuate groove 11, forming a hinged connection. (See attached image.) Figure 7 As shown.

[0029] In this embodiment, the steel frame 1 is formed by welding together a plurality of columns and a plurality of crossbeams, and the fixed end of the connecting steel plate 4 is welded and fixed to the steel frame 1 (crossbeam).

[0030] Based on the size of the foamed ceramic panel, select the appropriate number and location of back-bolt components 8, such as... Figure 1 As shown, the foamed ceramic panel 2 has four pre-embedded grooves 14, and each pre-embedded groove 14 is provided with a back bolt assembly 8. The back bolt assembly 8 includes a bolt 15 and a washer 16. The connecting end of the bolt 15 is provided with an axially opened slot 9 (see...). Figure 2 The bolt 15 passes through the pad 16, the foamed ceramic panel 2 and the fastener 10 in sequence, and the opening groove 9 at the connecting end of the bolt 15 is inserted into the connecting steel plate 4.

[0031] Furthermore, based on the curvature of the foamed ceramic panel 2, the distance between its back side and the steel frame 1 varies with the curvature (see...). Figure 6 The length of the connecting steel plate 4 is adapted to its distance, and the connection angle also changes accordingly. The attached diagram shows the node diagram. The two at the bottom are horizontally connected and have the same distance, while the first one is a curved section. The distance between the steel frame 1 and the foamed ceramic panel 2 is increased. The connecting steel plate 4 is slightly longer than the two at the bottom, and the connection angle is not horizontal.

Claims

1. A system for the adaptive installation of a profiled hyperbolic foamed ceramic panel, comprising a steel skeleton and a foamed ceramic panel, both fixedly installed by means of a connecting assembly, characterized in that: The connecting assembly comprises a connecting steel plate fixed with the steel framework, one end of the connecting steel plate is a fixed end, the other end is an adaptive end with a connecting hole, the foamed ceramic panel is provided with a plurality of back bolt assemblies, an opening slot is axially formed on the connecting end of each back bolt assembly, the adaptive end is embedded in the opening slot, and the adaptive end is axially limitedly connected with the connecting hole through a fastener.

2. The custom installation system for a hyperbolic foamed ceramic panel according to claim 1, wherein: The fastener comprises a base with an arc-shaped slot and a limiting nut, the bottom surface of the base is attached to the back side of the foamed ceramic panel, the arc-shaped slot is arranged on one side end surface relative to the connecting steel plate, a through hole is formed on the base for the connecting end of the back bolt assembly to pass through, the end surface of the adaptive end is arc-shaped and adapted to the curvature of the arc-shaped slot, and the limiting nut is located in the connecting hole of the connecting steel plate and is threadedly connected to the connecting end of the back bolt assembly to lock the adaptive end.

3. The custom-shaped hyperbolic foamed ceramic panel adaptive mounting system of claim 2, wherein: The connecting end of the back bolt assembly extends into the connecting hole, an outer thread is arranged on the outer edge surface of the connecting end, the limiting nut is screwed on the connecting end of the back bolt assembly, and the inner end surface of the limiting nut is locked on the groove walls on both sides of the arc-shaped slot of the base to limit the axial freedom degree of the connecting steel plate in the arc-shaped slot.

4. The custom-shaped hyperbolic foamed ceramic panel adaptive mounting system of claim 2, wherein: The cross section of the base is C-shaped, the curvature direction of the arc-shaped slot is horizontal, and the adaptive end of the connecting steel plate has a free adjustment degree along the curvature direction of the arc-shaped slot, thereby forming a hinged mode.

5. The custom-shaped hyperbolic foamed ceramic panel adaptive mounting system of claim 1, wherein: The steel framework is formed by welding a plurality of vertical columns and a plurality of horizontal beams, and the fixed end of the connecting steel plate is welded and fixed on the steel framework.

6. The custom installation system for a hyperbolic foamed ceramic panel of claim 1, wherein: The foamed ceramic panel is provided with a plurality of pre-buried grooves, each pre-buried groove is provided with a back bolt assembly, the back bolt assembly comprises a bolt and a pad, an opening slot is axially formed on the connecting end of the bolt, the bolt passes through the pad, the foamed ceramic panel and the fastener in sequence, and the opening slot of the connecting end of the bolt is inserted into the connecting steel plate.

7. The custom-shaped hyperbolic foamed ceramic panel adaptive mounting system of claim 1, wherein: The foamed ceramic panel is a special-shaped hyperboloid, the distance between the back side of the foamed ceramic panel and the steel framework changes with the curvature, and the length of the connecting steel plate is adapted to the distance.

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