Drying box for electroplating diamond wire

Abstract

The utility model discloses a drying box for electroplating diamond wires, which comprises a box body and a circulating mechanism, a box cover is hinged at the upper end of the box body, a plurality of electric heating rods are fixedly arranged in the box body, a plurality of through holes are respectively arranged on two sides of the box body, two support plates are fixedly arranged in the box body, a plurality of first slots and a plurality of second slots are movably arranged on each support plate, and the first slots and the second slots are communicated with each other. Mounting seats are movably arranged in the first slots and the second slots respectively, first bearings are arranged on the mounting seats, conveying rollers are arranged in the two corresponding first bearings, two fixing chambers are arranged in the box body, two screws are arranged on the two sides of the box body in a threaded mode, and one ends of the screws extend into the fixing chambers and are rotationally provided with limiting plates; one end of each limiting plate extends into the box body and is fixedly provided with a baffle, the conveying rollers can be independently detached and replaced, the whole detaching process is easy to operate, and therefore the maintenance difficulty is lowered, the maintenance time is saved, the shutdown time is shortened, and the production efficiency is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of drying technology, and more specifically, to a drying box for electroplating diamond wire. Background Technology

[0002] Diamond wire is a cutting tool made by electroplating diamond particles onto the surface of a metal alloy wire. During the production process of diamond wire, the electroplated diamond wire needs to be dried in a drying oven to remove any residual liquid.

[0003] A drying oven for electroplated diamond wire is disclosed in patent document CN221425308U. The device includes a main body and a winding mechanism. The main body includes a box body with a lid hinged to the upper end. A plurality of first conveying rollers are rotatably connected to the upper part of the box body, and a plurality of second conveying rollers are rotatably connected to the bottom part of the box body. The first and second conveying rollers are staggered. A plurality of through holes are symmetrically opened on both sides of the upper end of the box body. A mounting frame is installed at the bottom end of the box body near the second conveying rollers. A plurality of heating tubes are horizontally installed inside the mounting frame. A wind box is fixedly installed at the bottom end of the box body, and a fan box is installed on the bottom side of the box body. This utility model can effectively improve the practicality of the drying oven for electroplated diamond wire and has high practical value.

[0004] However, during the use of this device, the disassembly and replacement of the first and second conveyor rollers are quite difficult. Due to the structural design of the equipment, when the conveyor rollers are worn or damaged, they cannot be replaced individually. Instead, the entire conveying system or related components need to be disassembled. This not only increases the complexity and time cost of maintenance, but may also lead to extended downtime of the production line, affecting overall production efficiency. Secondly, although the take-up roller can be disassembled during the use of this device, the take-up reel on the take-up roller cannot be disassembled, making it impossible for operators to directly unwind the wound diamond wire, which is very inconvenient to use. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the problems existing in the prior art, this utility model provides a drying box for electroplating diamond wire, which solves the technical problem mentioned in the background art that the disassembly and replacement of the first and second conveying rollers is difficult during use, increasing the complexity and time cost of maintenance.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a drying box for electroplating diamond wire, comprising a box body and a circulation mechanism. A box cover is hinged to the upper end of the box body. Multiple electric heating rods are fixedly installed inside the box body. Multiple through holes are provided on both sides of the box body. Two support plates are fixedly installed inside the box body. Each support plate has multiple first slots and multiple second slots movably installed. Mounting seats are movably installed in the first and second slots, and first bearings are provided on the mounting seats. Conveying rollers are installed in two corresponding first bearings. Two fixed chambers are provided inside the box body. Two screws are threaded onto both sides of the box body. One end of each screw extends into the fixed chamber and is rotatably fitted with a limiting plate. One end of the limiting plate extends into the box body and is fixedly fitted with a baffle. A fixing plate is fixed on one side of the box body, and a rotating rod is rotatably installed on the fixing plate. Multiple winding reels are movably installed on the rotating rod.

[0009] The present invention is further configured such that a motor is fixedly mounted on one side of the fixed plate, the drive end of the motor passes through the fixed plate and is fixedly connected to the rotating rod, a rotating column is fixedly mounted on one end of the rotating rod, and multiple drive chambers are provided inside the rotating rod, with movable chambers on both sides of each drive chamber to facilitate the rotation of the rotating column.

[0010] The present invention is further configured such that each of the plurality of drive chambers is rotatably provided with a drive rod, and one end of the drive rod passes through the rotating column and is fixedly provided with a throttle handle to facilitate the rotation of the drive rod.

[0011] The present invention is further configured such that drive bevel gears are fixedly mounted on drive rods extending into the plurality of drive chambers, which facilitates the rotation of drive bevel gears.

[0012] The present invention is further configured such that a lead screw is rotatably provided in the movable chamber, one end of the lead screw extends into the drive chamber and is fixedly provided with a driven bevel gear, and a fixing bracket is threaded on the lead screw, the two ends of the fixing bracket passing through the movable chamber and inserted into the winding reel for easy fixing of the winding reel.

[0013] The present invention is further provided that an electric push rod is fixedly provided on one side of the box body, which facilitates the installation of the electric push rod.

[0014] The present invention is further configured such that a movable plate is fixedly provided at the drive end of the electric push rod, and one end of the movable plate is slidably connected to the box body through a track structure, which facilitates the movement of the movable plate.

[0015] The present invention is further provided that the movable plate is provided with a second bearing that cooperates with the rotating column, so as to facilitate the rotation of the rotating column.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides a drying oven for electroplating diamond wire, which has the following beneficial effects:

[0018] 1. Through the cooperation of the housing, circulation mechanism, housing cover, electric heating rod, through hole, support plate, first slot, second slot, mounting base, first bearing, conveying roller, fixed chamber, screw, limit plate and baffle, the conveying roller can be disassembled and replaced individually. The entire disassembly process is simple to operate, thereby reducing the difficulty of maintenance, saving maintenance time, reducing downtime, and thus ensuring production efficiency.

[0019] 2. Through the cooperation of the fixed plate, rotating rod, winding reel, motor, rotating column, drive chamber, moving chamber, drive rod, throttle, drive bevel gear, lead screw, driven bevel gear and fixed frame, it can not only wind up the dried diamond wire, but also disassemble the winding reel with the diamond wire coil separately. It is easy to operate and use.

[0020] 3. By cooperating with the electric push rod, the moving plate, and the second bearing, the other end of the rotating rod can be supported during the winding process of the winding reel, which increases the stability of winding, avoids deformation of the rotating rod, and extends the service life of the rotating rod. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of a drying box for electroplating diamond wire according to the present invention;

[0022] Figure 2 This is a schematic cross-sectional view of the housing and its connecting components in the installed state of the conveyor rollers.

[0023] Figure 3 for Figure 2 A magnified view of part A in the diagram;

[0024] Figure 4 A schematic diagram of the rotating rod and its connecting components in the installed state of the winding reel;

[0025] Figure 5 This is a cross-sectional schematic diagram of the rotating rod and its connecting components in the installed state of the winding reel.

[0026] In the diagram: 1. Housing; 2. Circulation mechanism; 3. Housing cover; 4. Electric heating rod; 5. Through hole; 6. Support plate; 7. First slot; 8. Second slot; 9. Mounting base; 10. First bearing; 11. Conveying roller; 12. Fixed chamber; 13. Screw; 14. Limiting plate; 15. Baffle; 16. Fixed plate; 17. Rotating rod; 18. Rewinding reel; 19. Motor; 20. Rotating column; 21. Drive chamber; 22. Moving chamber; 23. Drive rod; 24. Throttle; 25. Drive bevel gear; 26. Lead screw; 27. Driven bevel gear; 28. Fixed frame; 29. ​​Electric push rod; 30. Moving plate; 31. Second bearing. Detailed Implementation

[0027] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0029] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0030] Please see Figures 1-5 A drying box for electroplating diamond wire includes a box body 1 and a circulation mechanism 2. A box cover 3 is hinged to the upper end of the box body 1. Multiple electric heating rods 4 are fixed inside the box body 1. Multiple through holes 5 are provided on both sides of the box body 1. Two support plates 6 are fixed inside the box body 1. Multiple first slots 7 and multiple second slots 8 are movably provided on each support plate 6. Mounting seats 9 are movably provided in the first slots 7 and second slots 8 respectively. First bearings 10 are provided on the mounting seats 9. Conveyor rollers 1 are provided in each of the two corresponding first bearings 10. 1. The housing 1 has two fixed chambers 12. Two screws 13 are threaded on both sides of the housing 1. One end of the screw 13 extends into the fixed chamber 12 and is rotatably equipped with a limiting plate 14. One end of the limiting plate 14 extends into the housing 1 and is fixedly equipped with a baffle 15. A fixed plate 16 is fixedly equipped on one side of the housing 1. A rotating rod 17 is rotatably equipped on the fixed plate 16. Multiple winding reels 18 are movably equipped on the rotating rod 17. A motor 19 is fixedly equipped on one side of the fixed plate 16. The drive end of the motor 19 passes through the fixed plate 16 and is fixedly connected to the rotating rod 17.

[0031] In this embodiment, when the electroplated diamond wire needs to be dried, the box cover 3 is opened, the diamond wire is inserted into the box 1 through the through hole 5 on one side of the box 1, and then passes through multiple conveyor rollers 11 in sequence before exiting through the through hole 5 on the other side. Finally, it is wound onto the take-up reel 18. The box cover 3 is closed, the motor 19 is started, the motor 19 drives the rotating rod 17 to rotate, and the rotating rod 17 drives the multiple take-up reels 18 installed to rotate, thereby moving and conveying the diamond wire in the box 1 while winding it up. The conveyor rollers 11 are arranged alternately up and down, which can increase the time the diamond wire stays in the box 1. The electric heating rod 4 is started to heat the inside of the box 1. The circulation mechanism 2 circulates the air in the box 1 and heats it through the electric heating rod 4, thereby drying the electroplated diamond wire. When the conveyor roller 11 needs to be replaced, the entire drying chamber stops operating. The chamber cover 3 is opened, and the two screws 13 are rotated in sequence. Since the screws 13 are threadedly connected to the chamber body 1, the screws 13 rotate and move away from the chamber body 1. The screws 13 drive the limiting plate 14 to move, and the limiting plate 14 drives the baffle 15 to move, so that the upper ends of the first slot 7 and the second slot 8 are exposed. The damaged conveyor roller 11 is pulled, and the conveyor roller 11 drives the first bearing 10 and the mounting seat 9 to move, so that the mounting seat 9 is moved out of the first slot 7 or the second slot 8. The mounting seats 9 at both ends of the conveyor roller 11 are pulled, so that the first bearing 10 is separated from the conveyor roller 11, thereby removing the conveyor roller 11. The replacement conveyor roller 11 can be installed by using the reverse operation. Since the circulation mechanism 2 has been disclosed in the patent document CN221425308U, a drying box for electroplated diamond wire, and has the same structure and function as the hood, corrugated hose, fan box, air box, centrifugal fan and three-way pipe in that patent, its specific structure and working principle will not be described in detail here.

[0032] Please see Figures 1-5 As one embodiment: a rotating column 20 is fixedly provided at one end of the rotating rod 17, and multiple drive chambers 21 are provided inside the rotating rod 17. Each drive chamber 21 has a movable chamber 22 on both sides. A drive rod 23 is rotatably provided in each of the multiple drive chambers 21. A handle 24 is fixedly provided at one end of the drive rod 23 through the rotating column 20. A drive bevel gear 25 is fixedly provided on the drive rod 23 extending into the multiple drive chambers 21. A lead screw 26 is rotatably provided in the movable chamber 22. A driven bevel gear 27 is fixedly provided at one end of the lead screw 26 extending into the drive chamber 21. A fixing bracket 28 is threaded on the lead screw 26. Both ends of the fixing bracket 28 pass through the movable chamber 22 and are inserted into the take-up reel 18. An electric push rod 29 is fixedly provided on one side of the housing 1. A movable plate 30 is fixedly provided at the drive end of the electric push rod 29. One end of the movable plate 30 is slidably connected to the housing 1 through a track structure. A second bearing 31 that cooperates with the rotating column 20 is provided on the movable plate 30.

[0033] More specifically, when it is necessary to disassemble the winding reel 18 separately, the electric push rod 29 is activated. The electric push rod 29 drives the moving plate 30 to move along the sliding connection with the housing 1. The moving plate 30 drives the second bearing 31 to move, so that the second bearing 31 is separated from the rotating column 20. The throttle 24 is turned, and the throttle 24 drives the drive rod 23 to rotate. The drive rod 23 drives the drive bevel gear 25 to rotate. The drive bevel gear 25 meshes with the driven bevel gear 27, so that the driven bevel gear 27 rotates. The driven bevel gear 27 drives the lead screw 26 to rotate. Since the lead screw 26 is threadedly connected to the fixing frame 28, the fixing frame 28 moves and separates the two ends of the fixing frame 28 from the winding reel 18. Pulling the winding reel 18 allows the reel to be disassembled from the rotating rod 17, so that the individual winding diamond wire coil can be disassembled. The reverse operation can be used to install a new winding reel 18.

[0034] In summary, when the equipment is in use or operation: when it is necessary to dry the electroplated diamond wire, open the box cover 3, insert the diamond wire into the box 1 through the through hole 5 on one side of the box 1, pass through multiple conveyor rollers 11 in sequence, and exit through the through hole 5 on the other side. Finally, wind it onto the take-up reel 18, close the box cover 3, start the motor 19, the motor 19 drives the rotating rod 17 to rotate, the rotating rod 17 drives the multiple take-up reels 18 to rotate, thereby moving and conveying the diamond wire in the box 1 while winding it up. The conveyor rollers 11 are arranged alternately up and down, which can increase the time the diamond wire stays in the box 1. Start the electric heating rod 4 to heat the inside of the box 1. The circulation mechanism 2 circulates the air in the box 1 and heats it through the electric heating rod 4, thereby drying the electroplated diamond wire. When the conveyor roller 11 needs to be replaced, the entire drying chamber stops operating. The chamber cover 3 is opened, and the two screws 13 are rotated in sequence. Since the screws 13 are threadedly connected to the chamber body 1, the screws 13 rotate and move away from the chamber body 1. The screws 13 drive the limiting plate 14 to move, and the limiting plate 14 drives the baffle 15 to move, so that the upper ends of the first slot 7 and the second slot 8 are exposed. The damaged conveyor roller 11 is pulled, and the conveyor roller 11 drives the first bearing 10 and the mounting seat 9 to move, so that the mounting seat 9 is moved out of the first slot 7 or the second slot 8. The mounting seats 9 at both ends of the conveyor roller 11 are pulled, so that the first bearing 10 is separated from the conveyor roller 11, thereby removing the conveyor roller 11. The replacement conveyor roller 11 can be installed by using the reverse operation. Since the circulation mechanism 2 has been disclosed in the patent document CN221425308U, a drying box for electroplated diamond wire, and has the same structure and function as the hood, corrugated hose, fan box, air box, centrifugal fan and three-way pipe in that patent, its specific structure and working principle will not be described in detail here.

[0035] When it is necessary to disassemble the winding reel 18 separately, start the electric push rod 29. The electric push rod 29 drives the moving plate 30 to move along the sliding connection with the housing 1. The moving plate 30 drives the second bearing 31 to move, so that the second bearing 31 is separated from the rotating column 20. Turn the handle 24, and the handle 24 drives the drive rod 23 to rotate. The drive rod 23 drives the drive bevel gear 25 to rotate. The drive bevel gear 25 meshes with the driven bevel gear 27, so that the driven bevel gear 27 rotates. The driven bevel gear 27 drives the lead screw 26 to rotate. Since the lead screw 26 is threadedly connected to the fixing frame 28, the fixing frame 28 moves and separates the two ends of the fixing frame 28 from the winding reel 18. Pull the winding reel 18 to remove the reel from the rotating rod 17. The individual winding of diamond wire can then be removed. The reverse operation can be used to install a new winding reel 18.

[0036] A controller is provided on one side of the housing 1. The entire device is controlled by the controller. Since the equipment matched with the controller is a common device and belongs to the existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.

[0037] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A drying box for electroplating diamond wire, comprising a box body (1) and a circulating mechanism (2), characterized in that: The box (1) upper end is hinged with a box cover (3), a plurality of electric heating rods (4) are fixedly arranged in the box (1), a plurality of through holes (5) are arranged on the two sides of the box (1), two supporting plates (6) are fixedly arranged in the box (1), a plurality of first insertion grooves (7) and a plurality of second insertion grooves (8) are movably arranged on each supporting plate (6), a mounting seat (9) is movably arranged in each first insertion groove (7) and second insertion groove (8), a first bearing (10) is arranged on the mounting seat (9), a conveying roller (11) is arranged in each corresponding first bearing (10), two fixed chambers (12) are arranged in the box (1), two screw rods (13) are threadedly arranged on the two sides of the box (1), the screw rod (13) extends into the fixed chamber (12) and is rotationally provided with a limiting plate (14) at one end, the limiting plate (14) extends into the box (1) and is fixedly provided with a baffle (15) at one end, a fixed plate (16) is fixedly arranged on one side of the box (1), a rotating rod (17) is rotationally arranged on the fixed plate (16), and a plurality of winding discs (18) are movably arranged on the rotating rod (17).

2. The drying oven for electroplating diamond wire according to claim 1, characterized in that: A motor (19) is fixedly arranged on one side of the fixed plate (16), the driving end of the motor (19) penetrates through the fixed plate (16) and is fixedly connected with the rotating rod (17), a rotating column (20) is fixedly arranged at one end of the rotating rod (17), and a plurality of driving chambers (21) are arranged in the rotating rod (17).

3. The drying oven for electroplating diamond wire according to claim 2, characterized in that: A driving rod (23) is rotationally arranged in each driving chamber (21), and a handle (24) is fixedly arranged at one end of the driving rod (23) penetrating through the rotating column (20).

4. The drying oven for electroplating diamond wire according to claim 3, characterized in that the extension A driving bevel gear (25) is fixedly arranged on the driving rod (23) in each driving chamber (21).

5. The drying oven for electroplating diamond wire according to claim 4, characterized in that: A lead screw (26) is rotationally arranged in the moving chamber (22), a driven bevel gear (27) is fixedly arranged at one end of the lead screw (26) extending into the driving chamber (21), a fixed frame (28) is threadedly arranged on the lead screw (26), and the two ends of the fixed frame (28) penetrate through the moving chamber (22) and are inserted into the winding disc (18).

6. The drying oven for electroplating diamond wire according to claim 1, characterized in that: An electric push rod (29) is fixedly arranged on one side of the box (1).

7. The drying oven for electroplating diamond wire according to claim 6, characterized in that: A moving plate (30) is fixedly arranged at the driving end of the electric push rod (29), and the moving plate (30) is slidably connected with the box (1) through a track structure at one end.

8. The drying oven for electroplating diamond wire according to claim 7, characterized in that: A second bearing (31) matched with the rotating column (20) is arranged on the moving plate (30). A motor (19) is fixedly arranged on one side of the fixed plate (16), the driving end of the motor (19) penetrates through the fixed plate (16) and is fixedly connected with the rotating rod (17), a rotating column (20) is fixedly arranged at one end of the rotating rod (17), and a plurality of driving chambers (21) are arranged in the rotating rod (17).

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