Efficient condensation heat exchanger

By designing the transmission mechanism and filter box, the problems of clogging and impurities in the condenser heat exchanger were solved, enabling flexible control of water flow and efficient filtration, thereby improving the reliability and energy utilization of the equipment.

CN223985639UActive Publication Date: 2026-03-10JIANGSU JUHENG MACHINERY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Existing high-efficiency condensing heat exchangers are prone to clogging of the flow channels by impurities in the water, lack effective filtration and impurity interception measures, have inflexible water flow control, affect heat exchange efficiency and equipment stability, and have low energy utilization.

Method used

A transmission mechanism and a filter box were designed. The transmission mechanism flexibly controls the water flow through the first and second valves, and the filter box intercepts impurities through the filter components and reduces heat loss by combining with the heat insulation components.

Benefits of technology

It enables flexible control of water flow path, effectively intercepts impurities, improves equipment reliability and maintainability, maintains efficient and stable heat exchange performance, and enhances energy utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient condensing heat exchanger, which belongs to the technical field of condensing heat exchangers and comprises a heat exchanger structure, the left side of the heat exchanger structure is fixedly communicated with a connecting pipe, the left side of the connecting pipe is fixedly communicated with a filter box, and the left side of the filter box is fixedly communicated with a water inlet pipe. The rear side of the water inlet pipe fixedly communicates with a conveying mechanism, the front side of the conveying mechanism fixedly communicates with the rear side of the connecting pipe, and a heat preservation assembly is arranged on the surface of the heat exchanger structure. The problems that in the prior art, existing heat exchangers are poor in heat exchange efficiency and lack of effective filtering and impurity intercepting measures, water flow control is not flexible enough, when equipment needs to be maintained or breaks down, water flow is difficult to cut off or adjust conveniently, maintenance and stable operation of the equipment are not facilitated, and meanwhile heat is prone to loss and low in energy utilization rate during operation of the heat exchangers are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to condensing heat exchanger technical field, especially in high -efficient condensing heat exchanger. BACKGROUND

[0002] Condensing heat exchanger is a kind of heat exchanger, belongs to the key machine parts of refrigeration system, it can also be used in other systems involving condensation process, its main function is to use cooling medium, such as air, water etc., gas or steam cooling and conversion into liquid, in this process, the heat in gas or steam is taken away by cooling medium, in refrigeration system, the high-temperature high-pressure refrigerant superheated steam discharged by compressor enters condenser, temperature and pressure gradually reduce by heat exchange with cooling medium, and finally condenses into liquid, completes heat release and transfer.

[0003] The condensing heat exchanger currently used is prone to blockage of the high-efficiency condensing pipe during use. Once blocked, the condensing heat exchanger basically reduces the absorption of cold water inside the high-efficiency condensing pipe by hot water, or scale is generated on the outside of the three-dimensional fin under the flow of hot water.

[0004] The existing patent (publication number: CN215810331U) discloses a high-efficiency condensing heat exchanger, which proposes a high-efficiency condensing heat exchanger, including high-efficiency condensing pipe, cavity, baffle, pull rod, tube sheet and three-dimensional fin, the cold water pipe and hot water pipe inlet hole outside the cavity are fixedly connected with filter structure, one side of the tube sheet is fixedly connected with stirring uniform structure; the filter structure includes a filter pipe, a filter adsorption cotton is movably connected inside the filter pipe, a fixed rod is fixedly connected inside the filter adsorption cotton, one end of the fixed rod is fixedly connected inside a rotating cover, the inside of the rotating cover is connected with the outside of the filter pipe through threads, the outside of the rotating cover is fixedly connected with a knob, the other end of the fixed rod is provided with a collection cover, the outside of the collection cover is connected with the inside of the filter pipe through threads, through the above technical solution, the problem of blockage of the high-efficiency condensing pipe or scale generated on the outside of the three-dimensional fin under the flow of hot water in the prior art is solved.

[0005] In view of the above problems, the existing patent provides a solution, but the existing high-efficiency condensing heat exchanger has the following problems in use: impurities in the incoming water easily block the internal flow channel, affecting the heat exchange efficiency, and lacking effective filtering and impurity interception measures, and the water flow control is not flexible enough, when the equipment needs maintenance or fails, it is difficult to conveniently cut off or adjust the water flow, which is not conducive to the maintenance and stable operation of the equipment, at the same time, heat is easily lost during the operation of the heat exchanger, and the energy utilization rate is low.

[0006] Therefore, a high-efficiency condensing heat exchanger is proposed. Utility model content

[0007] The purpose of this utility model is to provide a high-efficiency condensing heat exchanger that can solve the problems of existing high-efficiency condensing heat exchangers, such as the easy blockage of internal flow channels by impurities in the water, which affects heat exchange efficiency, the lack of effective filtration and impurity interception measures, and the lack of flexibility in water flow control. When the equipment needs maintenance or malfunctions, it is difficult to conveniently cut off or adjust the water flow, which is not conducive to equipment maintenance and stable operation. At the same time, heat is easily lost during the operation of the heat exchanger, resulting in low energy utilization.

[0008] To achieve the above objectives, the present invention provides the following technical solution: a high-efficiency condensing heat exchanger, comprising a heat exchanger structure, wherein a connecting pipe is fixedly connected to the left side of the heat exchanger structure, a filter box is fixedly connected to the left side of the connecting pipe, a water inlet pipe is fixedly connected to the left side of the filter box, a transmission mechanism is fixedly connected to the rear side of the water inlet pipe, the front side of the transmission mechanism is fixedly connected to the rear side of the connecting pipe, and a heat insulation component is provided on the surface of the heat exchanger structure;

[0009] The transmission mechanism includes a first valve, a connecting pipe, and a second valve. The front side of the connecting pipe is fixedly connected to the rear side of the inlet pipe. The first valve is disposed on the surface of the connecting pipe. The front side of the connecting pipe is fixedly connected to the rear side of the connecting pipe. The second valve is disposed on the surface of the connecting pipe.

[0010] Preferably, a third valve is provided on the surface of the water inlet pipe, and a fourth valve is provided on the surface of the connecting pipe.

[0011] Preferably, a filter frame is movably connected to the inner wall of the filter box, and a filter assembly is snapped into the inner wall of the filter frame.

[0012] Preferably, the filter assembly includes a holder and a filter screen, the surface of the filter screen being fixedly connected to the inner wall of the holder, and the surface of the holder being engaged with the inner wall of the filter holder.

[0013] Preferably, a mounting plate is bolted to the front side of the filter frame, and the rear side of the mounting plate contacts the front side of the filter box.

[0014] Preferably, a sealing ring is adhered to the inner wall of the mounting plate, the surface of the sealing ring is engaged with the inner wall of the filter box, and a handle is bolted to the front side of the mounting plate.

[0015] Preferably, fixing blocks are bolted to both the left and right sides of the mounting plate, and a knob is movably connected to the inner wall of the fixing block, with the surface of the knob threadedly connected to the inner wall of the filter box.

[0016] Preferably, the inner wall of the filter frame is provided with a slot for use with the card holder, and the inner wall of the filter frame is provided with a water inlet groove.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. This application sets up a transmission mechanism, in which the first valve and the second valve cooperate with the connecting pipe to flexibly control the water flow path, which makes it easy to adjust the water flow when needed, such as for heat exchanger structure maintenance, repair or flow adjustment according to actual heat exchange requirements. At the same time, it can also cut off the water flow when some components fail, prevent the fault from spreading, and improve the reliability and maintainability of the heat exchanger structure.

[0019] 2. This application, by setting up a filter box, allows for the pre-treatment of water entering the heat exchanger structure by sequentially installing connecting pipes, the filter box, and the inlet pipe on the left side of the heat exchanger structure. This effectively intercepts impurities in the water, reduces the deposition of impurities inside the heat exchanger structure, lowers the risk of scaling and clogging, ensures unobstructed flow channels inside the heat exchanger structure, and thus maintains efficient and stable heat exchange performance. Attached Figure Description

[0020] Figure 1 This is an overall structural diagram of the high-efficiency condensing heat exchanger of this utility model;

[0021] Figure 2 This is a structural diagram of the transmission mechanism of this utility model;

[0022] Figure 3 This is a structural diagram of the filter box of this utility model;

[0023] Figure 4 This is a structural diagram of the filter assembly of this utility model;

[0024] Figure 5 This is a structural diagram of the thermal insulation component of this utility model.

[0025] In the diagram, 1. Heat exchanger structure; 2. Transmission mechanism; 201. First valve; 202. Connecting pipe; 203. Second valve; 3. Filter assembly; 301. Holder; 302. Filter screen; 4. Connecting pipe; 5. Filter box; 6. Inlet pipe; 7. Insulation assembly; 8. Third valve; 9. Fourth valve; 10. Filter frame; 11. Mounting plate; 12. Sealing ring; 13. Handle; 14. Fixing block; 15. Knob; 16. Slot; 17. Inlet tank. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-5The present invention provides the following technical solution:

[0028] A high-efficiency condensing heat exchanger includes a heat exchanger structure 1, a connecting pipe 4 fixedly connected to the left side of the heat exchanger structure 1, a filter box 5 fixedly connected to the left side of the connecting pipe 4, a water inlet pipe 6 fixedly connected to the left side of the filter box 5, a transmission mechanism 2 fixedly connected to the rear side of the water inlet pipe 6, and a heat insulation component 7 provided on the surface of the heat exchanger structure 1.

[0029] The transmission mechanism 2 includes a first valve 201, a connecting pipe 202, and a second valve 203. The front side of the connecting pipe 202 is fixedly connected to the rear side of the water inlet pipe 6. The first valve 201 is disposed on the surface of the connecting pipe 202. The front side of the connecting pipe 202 is fixedly connected to the rear side of the connecting pipe 4. The second valve 203 is disposed on the surface of the connecting pipe 202.

[0030] In this embodiment: By setting up a transmission mechanism 2, the first valve 201 and the second valve 203 in the transmission mechanism 2, together with the connecting pipe 202, can flexibly control the water flow path, making it easy to adjust the water flow when needed, such as for maintenance and repair of the heat exchanger structure 1 or to adjust the flow rate according to actual heat exchange requirements. At the same time, it can also cut off the water flow when some components fail, preventing the fault from spreading, and improving the reliability and maintainability of the heat exchanger structure 1. The heat insulation component 7 on the surface of the heat exchanger structure 1 can reduce the heat loss to the surrounding environment through the shell, improve energy utilization efficiency, avoid heat waste, and prevent the generation of condensate due to the shell temperature being too low, protecting the shell of the heat exchanger structure 1 from corrosion. By setting up a filter box 5, the water entering the heat exchanger structure 1 can be pre-treated by sequentially setting the connecting pipe 4, the filter box 5 and the water inlet pipe 6 on the left side of the heat exchanger structure 1, effectively intercepting impurities in the water, reducing the deposition of impurities inside the heat exchanger structure 1, reducing the risk of scaling and blockage, ensuring smooth flow in the internal channels of the heat exchanger structure 1, and thus maintaining efficient and stable heat exchange performance.

[0031] Specifically, such as Figure 2 As shown, a third valve 8 is provided on the surface of the water inlet pipe 6, and a fourth valve 9 is provided on the surface of the connecting pipe 4.

[0032] Specifically, such as Figure 3 As shown, a filter frame 10 is movably connected to the inner wall of the filter box 5, and a filter assembly 3 is snapped into the inner wall of the filter frame 10.

[0033] Specifically, such as Figure 4 As shown, the filter assembly 3 includes a holder 301 and a filter screen 302. The surface of the filter screen 302 is fixedly connected to the inner wall of the holder 301, and the surface of the holder 301 is engaged with the inner wall of the filter frame 10.

[0034] In this embodiment, the third valve 8 and the fourth valve 9 respectively installed on the surface of the inlet pipe 6 and the connecting pipe 4 can further refine the control of the water flow and can cut off the water flow when the filter box 5 is maintained. The movable filter frame 10 and the filter assembly 3 that are snapped into the filter frame 10 inside the filter box 5 facilitate the disassembly and replacement of the filter screen 302. When the filter screen 302 intercepts too many impurities and causes the filtration effect to decrease, it can be cleaned or replaced in time to continuously ensure the filtration effect of the water flow entering the heat exchanger structure 1 and reduce the impurities entering the interior of the heat exchanger structure 1.

[0035] Specifically, such as Figure 4 As shown, a mounting plate 11 is bolted to the front side of the filter frame 10, and the rear side of the mounting plate 11 contacts the front side of the filter box 5.

[0036] Specifically, such as Figure 3 As shown, a sealing ring 12 is bonded to the inner wall of the mounting plate 11, and the surface of the sealing ring 12 is engaged with the inner wall of the filter box 5. A handle 13 is bolted to the front side of the mounting plate 11.

[0037] In this embodiment: the mounting plate 11 on the front side of the filter frame 10 facilitates the disassembly and installation of the filter frame 10. The sealing ring 12 bonded to the inner wall of the mounting plate 11 is engaged with the inner wall of the filter box 5, which enhances the sealing performance of the filter box 5 and prevents water from leaking from the connection between the filter frame 10 and the filter box 5. The handle 13 on the front side of the mounting plate 11 makes it easier for operators to pull the filter frame 10, improving the convenience of maintenance.

[0038] Specifically, such as Figure 4 As shown, fixing blocks 14 are bolted to both the left and right sides of the mounting plate 11. A knob 15 is movably connected to the inner wall of the fixing block 14, and the surface of the knob 15 is threaded to the inner wall of the filter box 5.

[0039] Specifically, such as Figure 4 As shown, the inner wall of the filter frame 10 is provided with a slot 16 for use with the card holder 301, and the inner wall of the filter frame 10 is provided with a water inlet groove 17.

[0040] In this embodiment: the fixing blocks 14 and knobs 15 on both sides of the mounting plate 11 can firmly fix the filter frame 10 in the filter box 5, prevent the filter frame 10 from shifting under the impact of water flow, and ensure the stability of the filtration operation. The slots 16 opened on the inner wall of the filter frame 10 to cooperate with the card holder 301 facilitate the precise installation and positioning of the card holder 301. The design of the water inlet trough 17 can guide the water flow evenly through the filter screen 302, thereby improving the filtration efficiency.

[0041] Working Principle: During the use of heat exchanger structure 1, the transmission mechanism 2, with its first valve 201 and second valve 203 working in conjunction with the connecting pipe 202, allows for flexible control of the water flow path. This facilitates adjustment of the water flow as needed, such as for maintenance or repair of heat exchanger structure 1, or for adjusting the flow rate according to actual heat exchange requirements. It also allows for water flow interruption in case of component failure, preventing further damage and improving the reliability and maintainability of heat exchanger structure 1. The insulation components 7 on the surface of heat exchanger structure 1 reduce heat loss to the surrounding environment through the outer shell, improving energy efficiency and preventing heat waste. It also prevents condensation caused by excessively low shell temperature, protecting the outer shell of heat exchanger structure 1 from corrosion. The filter box 5, along with the connecting pipe 4, filter box 5, and inlet pipe 6 sequentially arranged on the left side of heat exchanger structure 1, pre-filters the water entering the heat exchanger structure 1, effectively intercepting impurities and reducing their deposition inside the structure. This reduces the risk of scaling and blockage, ensuring unobstructed flow within the structure and maintaining efficient and stable heat exchange performance.

[0042] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high efficiency condensing heat exchanger comprising a heat exchanger structure (1), characterised in that: The left side of the heat exchanger structure (1) is fixedly connected with a connecting pipe (4), the left side of the connecting pipe (4) is fixedly connected with a filter box (5), the left side of the filter box (5) is fixedly connected with a water inlet pipe (6), the rear side of the water inlet pipe (6) is fixedly connected with a transmission mechanism (2), the front side of the transmission mechanism (2) is fixedly connected with the rear side of the connecting pipe (4), and the surface of the heat exchanger structure (1) is provided with a heat preservation assembly (7). The transmission mechanism (2) comprises a first valve (201), a communication pipe (202) and a second valve (203), the front side of the communication pipe (202) is fixedly connected with the rear side of the water inlet pipe (6), the first valve (201) is arranged on the surface of the communication pipe (202), the front side of the communication pipe (202) is fixedly connected with the rear side of the connecting pipe (4), and the second valve (203) is arranged on the surface of the communication pipe (202).

2. A high efficiency condensing heat exchanger according to claim 1, wherein: The surface of the water inlet pipe (6) is provided with a third valve (8), and the surface of the connecting pipe (4) is provided with a fourth valve (9).

3. A high efficiency condensing heat exchanger according to claim 1, wherein: The inner wall of the filter box (5) is movably connected with a filter frame (10), and the inner wall of the filter frame (10) is clamped with a filter assembly (3).

4. A high efficiency condensing heat exchanger according to claim 3 wherein: The filter assembly (3) comprises a clamping frame (301) and a filter screen (302), the surface of the filter screen (302) is fixedly connected with the inner wall of the clamping frame (301), and the surface of the clamping frame (301) is clamped with the inner wall of the filter frame (10).

5. A high efficiency condensing heat exchanger according to claim 3, wherein: The front side of the filter frame (10) is bolted with a mounting plate (11), and the rear side of the mounting plate (11) is in contact with the front side of the filter box (5).

6. A high efficiency condensing heat exchanger according to claim 5 wherein: The inner wall of the mounting plate (11) is bonded with a sealing ring (12), the surface of the sealing ring (12) is clamped with the inner wall of the filter box (5), and the front side of the mounting plate (11) is bolted with a handle (13).

7. A high efficiency condensing heat exchanger according to claim 5 wherein: The left side and the right side of the mounting plate (11) are bolted with a fixing block (14), the inner wall of the fixing block (14) is movably connected with a knob (15), and the surface of the knob (15) is screw-connected with the inner wall of the filter box (5).

8. A high efficiency condensing heat exchanger according to claim 4 wherein: The inner wall of the filter frame (10) is provided with a clamping groove (16) matched with the clamping frame (301), and the inner wall of the filter frame (10) is provided with a water inlet groove (17).

Citation Information

Patent Citations

  • Efficient condensation heat exchanger

    CN215810331U