Condenser scale scraping piece and scale removing device thereof

By designing a condenser scale removal component and its descaling device, and utilizing adjustment components and high-pressure nozzles to quickly remove scale from the condenser tubes, the problem of high cleaning costs and long cleaning times in existing technologies is solved, achieving a highly efficient cleaning effect.

CN223985643UActive Publication Date: 2026-03-10SHENHUA INTELLECTUAL DISTRIBUTION ZHENJIANG
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Existing condenser cleaning methods are costly and time-consuming, and are difficult to efficiently remove scale from the walls of condenser tubes.

Method used

A condenser scale removal component and its descaling device were designed. The position of the scraping component can be adjusted by adjusting the component, and combined with the drive motor and high-pressure nozzle, it can clean condenser tubes of different diameters. Scale can be quickly removed by using the scraping component and high-pressure nozzle.

Benefits of technology

It achieves efficient cleaning of condenser tubes, reduces equipment and operating costs, and improves cleaning effectiveness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steam condenser scale scraping piece and a scale removing device thereof, and belongs to the technical field of steam condensers. Comprising a cylindrical shell, the cylindrical shell is of a hollow structure with one end open, an adjusting assembly is arranged in the cylindrical shell, the adjusting assembly is locally in transmission connection with at least three sets of moving rods, the moving rods penetrate through the side wall of the cylindrical shell, and a scraping assembly is installed at the end, away from the adjusting assembly, of each set of moving rods; the adjusting assembly is used for adjusting the moving rod to reciprocate on the side wall of the cylindrical shell and adjusting the scraping assembly to be away from or close to the cylindrical shell, a limiting assembly is installed at the opening of the cylindrical shell, and the limiting assembly is operated to limit and block the adjusting assembly. The driving motor drives the scraping piece to rotate in the condensation pipe, so that water scale remaining in the condensation pipe can be quickly removed, and the high-pressure spray head is matched to spray water to the inner wall of the condensation pipe, so that secondary cleaning treatment on the condensation pipe is realized, and the cleaning effect is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of condenser technology, specifically relating to a condenser scale removal component and its descaling device. Background Technology

[0002] Condensers, as an important heat exchange device, are widely used in many fields such as power, chemical industry, and refrigeration.

[0003] Condensers are mainly used in steam turbine power units and are divided into two types: water-cooled condensers and air-cooled condensers. In existing condensers, solid impurities accumulate on the walls of the condenser tubes due to water cooling. These various solid impurities gradually accumulate on the condenser tube walls, forming scale. Currently, chemical cleaning methods are mostly used to clean the scale on the inner walls of the condenser tubes. This cleaning method is not only costly but also requires a long cleaning time. Utility Model Content

[0004] Purpose of the utility model: To provide a condenser scale removal component and its descaling device, which solves the above-mentioned problems existing in the prior art.

[0005] Technical solution: A condenser descaling device includes a cylindrical shell, which is a hollow structure with one open end. An adjusting assembly is located inside the cylindrical shell. The adjusting assembly is partially connected to at least three sets of moving rods, which penetrate the sidewall of the cylindrical shell. A scraping component is installed at the end of each set of moving rods furthest from the adjusting assembly. The adjusting assembly is used to adjust the reciprocating movement of the moving rods against the sidewall of the cylindrical shell and to adjust the scraping component's movement away from or near the cylindrical shell. A limiting assembly is installed at the opening of the cylindrical shell, and the limiting assembly's operability limits and blocks the adjusting assembly.

[0006] Preferably, the adjusting assembly includes an annular internal gear, which is slidably installed inside the cylindrical shell. The annular internal gear is internally meshed with a number of circular gears equal to the number of moving rods. One end of each circular gear is rotatably mounted on the limiting assembly, and the other end protrudes from the annular internal gear and meshes with the moving rod. A limiting post is installed on the side wall of the circular gear away from the moving rod. The limiting post is inserted into the limiting assembly, and the limiting post and the limiting assembly cooperate with each other to limit the rotation of the circular gear.

[0007] Preferably, the limiting component includes a mounting base shell, which is installed at the opening of the cylindrical shell. The mounting base shell has an arc-shaped slide rail along its axial direction, and the limiting post passes through the arc-shaped slide rail. The mounting base shell has a mounting cavity along the edge of the arc-shaped slide rail, and a plurality of limiting parts are circumferentially arrayed in the mounting cavity. The movable end of the limiting part is operably inserted into the arc-shaped slide rail, and the limiting part is used to block the limiting post.

[0008] Preferably, the limiting part includes a return spring, one end of which is connected to the inner wall of the mounting cavity, and the other end of which is connected to a limiting block. The end of the limiting block near the return spring is inserted into the inner wall of the mounting cavity, and the other end of which is inserted into the arc-shaped slide.

[0009] Preferably, the scraping assembly includes an arc-shaped plate, which is mounted on the moving end of the moving rod. A connecting plate is mounted on the outer wall of the arc-shaped plate away from the end of the moving rod. The connecting plate is arranged parallel to the moving rod, and a scraper is obliquely mounted on the end of the connecting plate away from the arc-shaped plate.

[0010] Preferably, the system further includes connecting guide blocks in the same number as the moving rods, the guide blocks being installed inside the cylindrical shell at the end, and the moving rods sliding through the guide blocks.

[0011] A condenser descaling device includes a mounting base, on which a drive motor is mounted. The output end of the drive motor is connected to a transmission shaft. A sleeve is fitted around the transmission shaft. One end of the sleeve is mounted on the mounting base, and the other end of the sleeve is fitted with a mounting ring. The transmission end of the transmission shaft is connected to a scraping component, wherein the scraping component is the aforementioned condenser scale scraping component. The mounting ring is slidably connected to the scraping component. A plurality of high-pressure nozzles are circumferentially arrayed on the sidewall of the mounting ring. A water pump is mounted on the top of the mounting base, and the water pump is connected to the high-pressure nozzles via a hose.

[0012] Beneficial effects: This utility model relates to a condenser scale removal component and its descaling device. By adjusting the scraping component to move away from or closer to the cylindrical shell, it can be adapted to condenser tubes of different diameters, thus enabling scale removal treatment of condenser tubes of various diameters.

[0013] Secondly, by driving the scraper to rotate inside the condenser tube by the drive motor, the scale remaining in the condenser tube can be quickly removed. In conjunction with the high-pressure nozzle, the inner wall of the condenser tube is sprayed, thereby achieving a secondary cleaning treatment of the condenser tube, which improves the cleaning effect. The combination of the scraper component and the high-pressure nozzle reduces equipment and operating costs. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the scraping component of this utility model;

[0016] Figure 3 The scraping component of this utility model explodes. Figure 1 ;

[0017] Figure 4The scraping component of this utility model explodes. Figure 2 ;

[0018] Figure 5 This is a cross-sectional view of the limiting component of this utility model;

[0019] Figure 6 This is a schematic diagram of the transmission shaft of this utility model.

[0020] Figures 1 to 6 The reference numerals in the attached diagram are as follows: 1. Cylindrical shell; 2. Adjustment assembly; 3. Moving rod; 4. Scraping assembly; 5. Limiting assembly; 6. Guide block; 7. Mounting base; 8. Drive shaft; 9. Sleeve; 10. Mounting ring; 11. High-pressure nozzle; 12. Water pump;

[0021] 21. Ring internal gear; 22. Circular gear; 23. Limiting post;

[0022] 41. Curved plate; 42. Connecting plate; 43. Scraper;

[0023] 51. Mounting base; 52. Arc-shaped slide; 53. Mounting cavity; 54. Return spring; 55. Limiting block. Detailed Implementation

[0024] like Figures 1 to 6 As shown, this utility model provides a technical solution: a condenser descaling device, including a cylindrical shell 1, as shown in the figure. Figure 3 As shown, the cylindrical shell 1 is a hollow structure with one open end. An adjusting assembly 2 is located inside the cylindrical shell 1. The adjusting assembly 2 is partially connected to at least three sets of moving rods 3. In this embodiment, three sets of straight racks are used as the three sets of moving rods 3. The moving rods 3 penetrate the side wall of the cylindrical shell 1. A guide block 6 is slidably sleeved on each moving rod 3. The guide block 6 is installed at the inner end of the cylindrical shell 1, and guides the moving rod 3 in the direction of movement. A scraping assembly 4 is installed at the end of each moving rod 3 away from the adjusting assembly 2. The scraping assembly 4 includes an arc-shaped plate 41, which is installed at the moving end of the moving rod 3. The arc-shaped plate 41 is located on the outer wall of the end of the moving rod 3 away from the moving rod 3. A connecting plate 42 is installed, which is parallel to the moving rod 3. A scraper 43 is installed at an angle on the end of the connecting plate 42 away from the arc plate 41. The adjusting component 2 is used to adjust the moving rod 3 to reciprocate on the side wall of the cylindrical shell 1 and adjust the scraping component 4 to move away from or closer to the cylindrical shell 1, so as to adapt to condenser tubes of different diameters and realize the descaling treatment of condenser tubes of various diameters. A limiting component 5 is installed at the opening of the cylindrical shell 1. The limiting component 5 operates to limit and block the adjusting component 2, so as to limit and fix the scraping component 4 in a specific position, so as to avoid the scraping component 4 from moving due to external force during the scraping process, which would affect the scraping effect on the inner wall of the condenser tube.

[0025] In a further embodiment, such as Figure 3 and 4 As shown, the adjusting component 2 includes an annular internal gear 21, which is slidably installed inside the cylindrical shell 1. The annular internal gear 21 is internally meshed with a number of circular gears 22, the same number as the moving rod 3. One end of each circular gear 22 is rotatably mounted on the limiting component 5, and the other end protrudes from the annular internal gear 21 and meshes with the moving rod 3. A limiting post 23 is installed on the side wall of the circular gear 22 away from the moving rod 3. The limiting post 23 is inserted into the limiting component 5, and the limiting post 23 meshes with... The limiting components 5 cooperate with each other to limit the rotation of the sprocket 22. That is, when it is necessary to adjust the scraping component 4 to a suitable position on the inner wall of the condenser, an external force is applied to the limiting post 23, which drives the annular inner gear 21 to rotate. With the cooperation of the annular inner gear 21 and the sprocket 22, the moving rod 3 is moved, so that the scraping component 4 can be adjusted to abut against the inner wall of the condenser. By limiting the limiting post 23 through the limiting components 5, the scraping component 4 can be kept in abutting against the inner wall of the condenser, so as to achieve the cleaning treatment of scale inside the condenser.

[0026] In a further embodiment, such as Figure 5 As shown, the limiting component 5 includes a mounting base 51, which is installed at the opening of the cylindrical shell 1. The mounting base 51 has an arc-shaped slide rail 52 along its axial direction. The limiting post 23 passes through the arc-shaped slide rail 52. The mounting base 51 has a mounting cavity 53 along the edge of the arc-shaped slide rail 52. A plurality of limiting parts are circumferentially arrayed within the mounting cavity 53. The movable end of each limiting part is operably inserted into the arc-shaped slide rail 52. Each limiting part includes a reset component. Spring 54, one end of the return spring 54 is connected to the inner wall of the mounting cavity 53, and the other end of the return spring 54 is connected to the limiting block 55. The end of the limiting block 55 near the return spring 54 is inserted into the inner wall of the mounting cavity 53, and the other end is inserted into the arc-shaped slide 52. That is, when the limiting post 23 moves, an external force is applied to the limiting block 55 to squeeze the return spring 54, so that the limiting block 55 moves into the mounting cavity 53, and the position of the limiting post 23 in the arc-shaped slide is adjusted.

[0027] A condenser descaling device includes a mounting base 7, on which a drive motor is mounted. The output end of the drive motor is connected to a transmission shaft 8. A sleeve 9 is sleeved around the transmission shaft 8. One end of the sleeve 9 is mounted on the mounting base 7, and the other end of the sleeve 9 is mounted on a mounting ring 10. The transmission end of the transmission shaft 8 is connected to a scraper, wherein the scraper is the aforementioned condenser scale scraper. The mounting ring 10 is slidably connected to the scraper. Several high-pressure nozzles 11 are circumferentially arrayed on the side wall of the mounting ring 10. A water pump 12 is mounted on the top of the mounting base 7. The water pump 12 is connected to the high-pressure nozzles 11 through a hose. The drive motor drives the scraper to rotate inside the condenser tube, which can quickly remove the scale remaining in the condenser tube. In conjunction with the high-pressure nozzles 11, the inner wall of the condenser tube is sprayed, thereby achieving a secondary cleaning treatment of the condenser tube and improving the cleaning effect. The scraper assembly 4 combined with the high-pressure nozzles 11 reduces equipment and operating costs.

[0028] The preferred embodiments of the present invention have been described in detail above. However, the present invention is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present invention, various equivalent transformations can be made to the technical solutions of the present invention, and all such equivalent transformations fall within the protection scope of the present invention.

Claims

1. A condenser scale scraper, characterized by, The utility model provides a kind of adjustable scraping device, including cylindrical shell (1), the cylindrical shell (1) is one end open hollow structure, adjusting assembly (2) in the cylindrical shell (1), adjusting assembly (2) is locally driving connection at least three groups of moving rod (3), the moving rod (3) penetrates the side wall of the cylindrical shell (1), and the end of each group of moving rod (3) is installed with scraping assembly (4) away from adjusting assembly (2), adjusting assembly (2) is used to adjust moving rod (3) in the side wall of cylindrical shell (1) reciprocating, adjusting scraping assembly (4) is away from or close to the cylindrical shell (1), the open end of the cylindrical shell (1) is installed with limiting assembly (5), and limiting assembly (5) is operatively limited to adjusting assembly (2) limiting barrier.

2. A condenser scale scraper according to claim 1, wherein The adjusting assembly (2) includes an annular internal gear (21) that is slidably mounted within the cylindrical shell (1), the annular internal gear (21) is internally meshed with a number of circular gears (22) equal to the number of moving rods (3), one end of the circular gear (22) is rotatably mounted on the limiting assembly (5), the other end of the circular gear (22) protrudes from the annular internal gear (21) and is meshed with the moving rod (3), the side wall of the circular gear (22) away from the moving rod (3) is mounted with a limiting post (23), the limiting post (23) is inserted into the limiting assembly (5), the limiting post (23) and the limiting assembly (5) cooperate with each other to limit the rotation of the circular gear (22).

3. A condenser scale scraper according to claim 2, wherein, The limiting assembly (5) includes a mounting base shell (51) mounted on the opening of the cylindrical shell (1), the mounting base shell (51) is provided with an arc-shaped slide (52) along its axial direction, the limiting post (23) penetrates the arc-shaped slide (52), the mounting base shell (51) is provided with a mounting cavity (53) along the edge of the arc-shaped slide (52), a plurality of limiting parts are arranged in the mounting cavity (53) in a circumferential direction, the moving end of the limiting part is operatively inserted into the arc-shaped slide (52), and the limiting part is used to block the limiting post (23).

4. A condenser scale scraper according to claim 3, wherein, The limiting part includes a return spring (54), one end of the return spring (54) is connected to the inner wall of the mounting cavity (53), the other end of the return spring (54) is connected to a limiting block (55), the end of the limiting block (55) close to the return spring (54) is inserted into the inner wall of the mounting cavity (53), and the other end of the limiting block (55) is inserted into the arc-shaped slide (52).

5. A condenser scale scraper according to claim 1 wherein, The scraping assembly (4) includes an arc-shaped plate (41) mounted on the moving end of the moving rod (3), a connecting plate (42) is mounted on the outer wall of the end of the arc-shaped plate (41) away from the moving rod (3), the connecting plate (42) is arranged in parallel with the moving rod (3), and a scraper (43) is obliquely mounted on the end of the connecting plate (42) away from the arc-shaped plate (41).

6. A condenser scale scraper according to claim 2, wherein A plurality of connecting guide blocks (6) equal to the number of moving rods (3) are also included, the guide blocks (6) are mounted on the inner end of the cylindrical shell (1), and the moving rods (3) slide through the guide blocks (6).

7. A condenser descaling device characterized by, It includes the mounting seat (7), the drive motor is installed on the mounting seat (7), the output end of the drive motor is connected with the transmission shaft (8), the transmission shaft (8) is externally sleeved with the sleeve (9), one end of the sleeve (9) is installed on the mounting seat (7), the other end of the sleeve (9) is installed with the mounting ring (10), the transmission end of the transmission shaft (8) is connected with the scraping member, wherein the scraping member is the condenser scale scraping member of any one of claims 1-6, the mounting ring (10) is slidably connected with the scraping member, a plurality of high-pressure nozzles (11) are circumferentially arranged on the side wall of the mounting ring (10), a water pump (12) is installed on the top of the mounting seat (7), and the water pump (12) is connected with the high-pressure nozzle (11) through a hose.