Device for preparing industrial calcium chloride from high-salt gas field produced water
By installing rotating components and cleaning parts inside the concentration tank, and using a movable plate to spray cleaning fluid in combination with scraper cleaning, the problems of difficult cleaning of the inner wall of the concentration tank and scraper damage are solved, achieving a highly efficient and damage-free cleaning effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-03-13
AI Technical Summary
Existing calcium chloride preparation concentration tanks have problems during cleaning, such as loosening of the baffle plate causing the wall scraper to separate from the concentration tank, and prolonged scraping can damage the inner wall, making cleaning difficult.
A device for preparing industrial calcium chloride from produced water from high-salinity gas fields was designed. It employs a rotating component and a cleaning component. The movable plate on the rotating component is equipped with a nozzle for spraying cleaning fluid. Combined with a first scraper and a second scraper, the inner wall of the concentration tank is cleaned in two ways. The scraper is in contact with the inner wall by a spring to avoid damage.
It improves the cleaning efficiency of the concentration tank, ensures that the scraper fits tightly against the inner wall, reduces damage to the inner wall, and enhances the cleaning effect.
Smart Images

Figure CN223988125U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of calcium chloride preparation technology, specifically to a preparation device for industrial calcium chloride from produced water from high-salinity gas fields. Background Technology
[0002] Industrial calcium chloride is classified into anhydrous calcium chloride, dihydrate calcium chloride, and liquid calcium chloride. It is primarily used as a refrigerant, antifreeze, de-icing agent, and anti-fogging / dust-removing agent. Industrial calcium chloride is generally produced from distillation waste liquid during the ammonia-soda process for producing soda ash. After sedimentation to remove solid impurities, it is evaporated and concentrated to remove sodium chloride. Once concentrated to 68-70% calcium chloride, it is then fed into a flake forming machine for flake production. The concentration process for dihydrate calcium chloride utilizes a concentration tank. Currently, concentration tanks are mainly equipped with evaporation heating mechanisms and stirring mechanisms to promote solution flow. During concentration, raw material residue may remain on the inner wall of the tank. The stirring mechanism inside the tank can interfere with cleaning the inner wall, and the solidification of residue after drying further complicates the cleaning process.
[0003] The utility model with publication number CN221229957U discloses a concentration tank for extracting calcium chloride dihydrate, including a concentration tank body. An evaporation chamber is set inside the concentration tank body. A rinsing mechanism is set in the evaporation chamber of the concentration tank body. The rinsing mechanism includes a hollow rotating shaft, a stirring plate, a rotating bearing, a rotating pipe and a strip-shaped spray hole. The hollow rotating shaft is rotatably connected to the center of the internal area of the concentration tank body.
[0004] As shown in the above utility model, existing calcium chloride preparation concentration tanks generally use a rotatable baffle and spray holes to clean the inner wall of the concentration tank. In this method, the baffle is attached to the inner wall of the concentration tank by an adjustable wall-mounted scraper. This setting has two problems: firstly, the wall-mounted scraper may separate from the concentration tank when the baffle rotates due to loosening of the clamping bolts; secondly, the wall-mounted scraper may damage the inner wall of the concentration tank after scraping for a long time. Utility Model Content
[0005] To address the shortcomings of existing technologies, this invention provides a device for preparing industrial calcium chloride from produced water from high-salinity gas fields, thus solving the aforementioned problems.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a device for preparing industrial calcium chloride from produced water from high-salinity gas fields, comprising:
[0007] The concentration tank is used to store produced water from high-salinity gas fields and reaction liquid for the synthesis of calcium chloride. A geared motor is installed in the middle of the bottom of the concentration tank, and a cover plate is provided on the top of the concentration tank.
[0008] A rotating assembly is installed inside the concentration tank. The stirring mechanism on the assembly is used to stir the liquid inside the concentration tank, and the connecting structure inside the rotating assembly can spray the cleaning liquid onto the inner wall of the concentration tank for quick cleaning of the concentration tank.
[0009] A connecting component, which is located on the top of the rotating assembly, is used to connect the connecting structure on the rotating assembly with the external cleaning fluid pipeline, so as to facilitate the cleaning of the concentration tank.
[0010] A cleaning component, which is located at the stirring mechanism of the rotating assembly, is used to scrape and clean the inner wall of the concentration tank.
[0011] Preferably, the stirring mechanism on the rotating assembly includes a rotating shaft disposed in the middle of the cavity of the concentration tank. The bottom end of the rotating shaft is provided with a connecting groove, which is connected to the output shaft of the reduction motor, so that the rotating shaft can rotate with the drive of the reduction motor. Multiple movable plates arranged in a ring array are fixed on the outside of the rotating shaft for stirring the liquid in the concentration tank. Multiple vertically distributed nozzles at equal intervals are fixed on the ends of the movable plates for spraying cleaning liquid onto the inner wall of the concentration tank. Multiple dovetail grooves at equal intervals are provided on both sides of the ends of the movable plates.
[0012] Preferably, the connecting structure on the rotating assembly includes a connecting groove at the upper end of the rotating shaft and a liquid channel on the movable plate, wherein the two ends of the liquid channel are respectively connected to the connecting groove and the nozzle.
[0013] Preferably, the top end of the rotating shaft is provided with a threaded groove, and a fixing plate is fixed to the outer side of the upper end of the rotating shaft. A first spring is connected to the upper surface of the fixing plate and sleeved on the outer side of the rotating shaft. A sealing plate for sealing by the elastic force of the first spring is connected to the top of the first spring. The sealing plate is in contact with the lower surface of the cover plate.
[0014] Preferably, the connecting member includes a threaded sleeve fitted onto the outside of the threaded groove, and a connecting flange is fixed to the top of the threaded sleeve. The connecting flange is connected to an external cleaning fluid pipeline by bolts.
[0015] Preferably, the cleaning component includes a first scraper and a second scraper located on both sides of the end of the movable plate. Each of the first and second scrapers has a plurality of dovetail sliders that are evenly spaced on one side. The dovetail sliders are located in the dovetail groove and are used to guide and limit the first and second scrapers. The dovetail sliders are connected to the inner wall of one end of the dovetail groove through a second spring.
[0016] Beneficial effects
[0017] This invention provides an apparatus for preparing industrial calcium chloride from produced water from high-salinity gas fields. Compared with existing technologies, it has the following advantages:
[0018] 1. The apparatus for producing industrial calcium chloride from produced water from a high-salinity gas field includes a rotating component inside a concentration tank. The rotating shaft of the component, in conjunction with a movable plate, agitates the liquid within the tank. Simultaneously, the connecting structure on the rotating component is connected to an external cleaning liquid pipeline via a connecting piece. The cleaning liquid is sprayed onto the inner wall of the concentration tank through a nozzle, and then the inner wall is double-cleaned by a first and second scraper on the cleaning component, improving the cleaning efficiency of the apparatus. Furthermore, a cover plate is installed on the top of the concentration tank to prevent external debris from falling into the tank and affecting the production of industrial calcium chloride.
[0019] 2. The preparation device for industrial calcium chloride from produced water of the high-salinity gas field, by setting the first scraper and the second scraper as movable structures, and both the first scraper and the second scraper are in contact with the inner wall of the concentration tank through the second spring, can avoid damage to the concentration tank by the first scraper and the second scraper, and make the first scraper and the second scraper in close contact with the concentration tank, thereby improving the cleaning effect. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0021] Figure 2 This is a schematic diagram of the concentration tank structure of this utility model;
[0022] Figure 3 This is a schematic diagram showing the structural connection of the rotating component, the connecting component, and the cleaning component of this utility model;
[0023] Figure 4 This is a schematic diagram of the first scraper structure of this utility model;
[0024] Figure 5 This is a schematic diagram of the second scraper structure of this utility model.
[0025] In the diagram: Concentrator tank 1, Gear motor 11, Cover plate 12, Rotating assembly 2, Rotating shaft 21, Connecting groove 22, Movable plate 23, Dovetail slide 231, Nozzle 24, Threaded groove 25, Fixing plate 26, First spring 27, Sealing plate 28, Connecting component 3, Threaded sleeve 31, Connecting flange 32, Cleaning component 4, First scraper 41, Second scraper 42, Dovetail slider 43, Second spring 44. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figure 1-5 This utility model provides two technical solutions:
[0028] The first embodiment: a device for preparing industrial calcium chloride from produced water from high-salinity gas fields, including a concentration tank 1, a rotating component 2, a connecting component 3, and a cleaning component 4. A geared motor 11 is installed at the bottom center of the concentration tank 1, and a cover plate 12 is provided on the top of the concentration tank 1. The edge of the cover plate 12 can be connected to the concentration tank through limiting structures such as bolts and buckles. The cover plate 12 has dense ventilation holes, which can prevent external debris from falling into the concentration tank without affecting the operation of the concentration tank. The concentration tank 1 is used to store produced water from high-salinity gas fields and reaction liquid for the synthesis of calcium chloride.
[0029] The rotating assembly 2 is located inside the concentration tank 1. The stirring mechanism on the rotating assembly 2 is used to stir the liquid in the concentration tank 1. The stirring mechanism on the rotating assembly 2 includes a rotating shaft 21 located in the middle of the inner cavity of the concentration tank 1. A connecting groove 22 is provided at the bottom end of the rotating shaft 21. The connecting groove 22 is connected to the output shaft of the reduction motor 11, so that the rotating shaft 21 can rotate with the drive of the reduction motor 11. At the same time, the rotating assembly 2 can be easily disassembled, cleaned and replaced. Multiple movable plates 23 arranged in a ring array are fixed on the outside of the rotating shaft 21 for stirring the liquid in the concentration tank 1. Multiple vertically distributed nozzles 24 with equal spacing are fixed at the ends of the movable plates 23 for spraying cleaning liquid onto the inner wall of the concentration tank 1. Multiple dovetail grooves 231 with equal spacing are provided on both sides of the ends of the movable plates 23. The dovetail grooves 231 on both sides of the movable plates 23 are staggered.
[0030] The connecting structure inside the rotating assembly 2 can spray the cleaning fluid onto the inner wall of the concentration tank 1 for quick cleaning of the concentration tank 1. The connecting structure on the rotating assembly 2 includes a connecting groove opened at the upper end of the rotating shaft 21 and a liquid channel opened on the movable plate 23. The two ends of the liquid channel are connected to the connecting groove and the nozzle 24 respectively. The liquid channel is not shown in the figure. It is opened inside the movable plate 23 and connected to the connecting groove on the rotating shaft 21.
[0031] The top end of the rotating shaft 21 is provided with a threaded groove 25. A fixing plate 26 is fixed to the outer side of the upper end of the rotating shaft 21. A first spring 27 is connected to the upper surface of the fixing plate 26 and sleeved on the outer side of the rotating shaft 21. A sealing plate 28 is connected to the top of the first spring 27 for sealing by the elastic force of the first spring 27. The sealing plate 28 is in contact with the lower surface of the cover plate 12 and is sealed by the rubber gasket on the sealing plate 28.
[0032] The connecting component 3 is located on the top of the rotating assembly 2 and is used to connect the connecting structure on the rotating assembly 2 with the external cleaning fluid pipeline, so as to facilitate the cleaning of the concentration tank 1. The connecting component 3 includes a threaded sleeve 31 that is sleeved on the outside of the threaded groove 25. A connecting flange 32 is fixed at the top of the threaded sleeve 31. The connecting flange 32 is connected to the external cleaning fluid pipeline by bolts. The connecting component 3 is installed on the rotating shaft 21 after the cover plate 12 is put on, without affecting the installation of the cover plate 12.
[0033] The second embodiment differs from the first embodiment in that the cleaning component 4 is located at the stirring mechanism of the rotating assembly 2 and is used to scrape and clean the inner wall of the concentration tank 1. The cleaning component 4 includes a first scraper 41 and a second scraper 42 located on both sides of the end of the movable plate 23. The first scraper 41 and the second scraper 42 are both in contact with the inner wall of the concentration tank through inclined surfaces, which plays a good scraping role. A plurality of dovetail sliders 43 are fixed on one side of the first scraper 41 and the second scraper 42. The dovetail sliders 43 on the first scraper 41 and the second scraper 42 are staggered and located in the dovetail groove 231 for guiding and limiting the first scraper 41 and the second scraper 42. The dovetail sliders 43 are connected to the inner wall of one end of the dovetail groove 231 through the second spring 44.
[0034] Before the device is put into operation, the connecting groove at the bottom of the rotating shaft 21 is connected to the output shaft of the geared motor 11. During this process, the first scraper 41 and the second scraper 42 on the cleaning component 4 are retracted to prevent the setting of the cleaning component 4 from blocking the rotating component 2 from being placed into the concentration tank. After the rotating shaft 21 is installed, the first scraper 41 and the second scraper 42 are attached to the inner wall of the concentration tank under the action of the second spring 44. Then, the liquid for preparing industrial calcium chloride is introduced into the concentration tank. Then, the cover plate 12 is placed on the top of the concentration tank until the top of the rotating shaft 21 passes through the through hole in the middle of the cover plate 12. At this time, the lower surface of the cover plate 12 is attached to the sealing plate 28 and drives the sealing plate 28 to squeeze the first spring 27, so that the sealing plate 28 plays a sealing role. Then, the screw sleeve 31 is connected to the screw groove 25 at the top of the rotating shaft 21 through the internal and external threads. Finally, the external cleaning liquid pipeline is connected to the connecting flange 32 through bolts.
[0035] During the concentration process, the geared motor 11 is started, which drives the movable plate 23 to rotate, stirring the liquid in the concentration tank and improving work efficiency. After the device finishes working, the inner wall of the concentration tank needs to be cleaned. At this time, the geared motor 11 is started, which drives the movable plate 23 to rotate. The first scraper 41 and the second scraper 42 on the movable plate 23 scrape and clean the inner wall of the concentration tank. At the same time, the cleaning liquid is sprayed from the nozzle 24 onto the inner wall of the concentration tank through the external cleaning liquid pipe, the connecting groove in the rotating shaft 21, and the liquid channel on the movable plate 23, so that the two scrapers can clean the concentration tank.
[0036] Furthermore, all content not described in detail in this specification is existing technology known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used.
[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for the production of industrial calcium chloride from high-salinity produced water from a gas field, characterized in that, The utility model relates to a high-salt gas field produced water concentration device, which comprises the following components: a concentration tank body for storing high-salt gas field produced water and reaction liquid for synthesizing calcium chloride, a speed reducer being installed in the middle of the bottom end of the concentration tank body, and a cover plate being arranged on the top of the concentration tank body; a rotating assembly arranged in the interior of the concentration tank body, a stirring mechanism on the rotating assembly being used for stirring the liquid in the concentration tank body, and a communication structure in the rotating assembly being capable of spraying cleaning liquid to the inner wall of the concentration tank body for quickly cleaning the concentration tank body; a communication member arranged on the top of the rotating assembly and being used for connecting the communication structure on the rotating assembly with the cleaning liquid pipeline outside for conveniently cleaning the concentration tank body; a cleaning member arranged at the stirring mechanism of the rotating assembly and being used for scraping the inner wall of the concentration tank body; the stirring mechanism on the rotating assembly comprises a rotating shaft arranged in the middle of the inner cavity of the concentration tank body, a connecting groove being formed in the bottom end of the rotating shaft, the connecting groove being connected with the output shaft of the speed reducer through plug-in connection, the rotating shaft being capable of rotating with the speed reducer, a plurality of movable plates being fixed to the outer side of the rotating shaft and being arranged in annular array for stirring the liquid in the concentration tank body, a plurality of nozzles being fixed to the end of the movable plate and being arranged in vertical distribution at equal intervals for spraying cleaning liquid to the inner wall of the concentration tank body, a plurality of dovetail sliding grooves being formed in the two sides of the end of the movable plate and being arranged at equal intervals; the cleaning member comprises a first scraper and a second scraper arranged on the two sides of the end of the movable plate, a plurality of dovetail sliding blocks being fixed to one side of the first scraper and the second scraper and being arranged at equal intervals, the dovetail sliding blocks being arranged in the dovetail sliding grooves for guiding and limiting the first scraper and the second scraper, and the dovetail sliding blocks being connected with the inner wall of one end of the dovetail sliding groove through a second spring.
2. The apparatus for producing industrial calcium chloride from high-salt produced water of a gas field according to claim 1, characterized in that: the communication structure on the rotating assembly comprises a communication groove formed in the upper end of the rotating shaft and a liquid channel formed in the movable plate, and the two ends of the liquid channel are connected with the communication groove and the nozzle respectively.
3. The apparatus for producing industrial calcium chloride from high-salinity produced water of a gas field according to claim 2, characterized in that: a screw groove being formed in the top end of the rotating shaft, a fixed plate being fixed to the outer side of the upper end of the rotating shaft, a first spring being connected with the upper surface of the fixed plate and being sleeved on the outer side of the rotating shaft, a sealing plate being connected with the top of the first spring and being used for sealing through the elastic force of the first spring, and the sealing plate being matched with the lower surface of the cover plate.
4. The apparatus for producing industrial calcium chloride from high-salt produced water of a gas field according to claim 1, characterized in that: the communication member comprises a screw sleeve sleeved on the outer side of the screw groove, a connecting flange being fixed to the top end of the screw sleeve, and the connecting flange being connected with the cleaning liquid pipeline outside through bolts.
Citation Information
Patent Citations
Concentration tank for extracting calcium chloride dihydrate
CN221229957U