High-altitude intelligent spraying robot

Abstract

The utility model discloses a high-altitude intelligent spraying robot which comprises a walking assembly, a telescopic arm assembly, a hanging basket assembly, a mechanical arm assembly, a spraying assembly and a control assembly. A telescopic arm assembly is arranged on the walking assembly, a hanging basket assembly is arranged at the end, away from the walking assembly, of the telescopic arm assembly and provided with a mechanical arm assembly and a control assembly, a spraying assembly is arranged on the mechanical arm assembly, and the control assembly is connected with the walking assembly, the telescopic arm assembly, the mechanical arm assembly and the mechanical arm assembly. According to the high-altitude intelligent spraying robot, an existing spraying assembly is improved, a brand-new high-altitude intelligent spraying robot is designed, an operator can operate the walking assembly, the spraying assembly and the spraying gun only by feeding back real-time adjustment through the monitoring assembly on the hanging basket assembly, so that spraying operation is completed, direct manual participation in the whole process is reduced, and the working efficiency is improved. And the risk of high-altitude operation is reduced, meanwhile, the consistency and integrity of spraying operation are ensured, and the spraying precision and efficiency are improved.

Description

Technical Field

[0001] This utility model belongs to the field of spraying component technology, specifically to a high-altitude intelligent spraying robot. Background Technology

[0002] Traditional spray painting operations rely on the collaborative operation of three workers, with the following division of labor: Spray machine operator: This role focuses on operating the spray machine, ensuring a stable supply of spraying materials and accurate adjustment of spraying parameters, such as spraying speed and paint flow rate. This is a crucial foundation for achieving high-quality spraying; Spray gun controller: This worker directly controls the spray gun for spraying operations and needs to be proficient in spraying techniques, such as even spraying and avoiding missed areas or overspray, to ensure the smoothness and consistency of the coating; Aerial work platform driver: This worker is responsible for driving the aerial work platform to transport the spraying workers (usually the spray gun controller) and spraying components to the high-altitude area requiring spraying. During the operation, the driver must precisely move the aerial work platform according to the spraying requirements to ensure the continuity and efficiency of the spraying work.

[0003] The entire spraying process described above requires close cooperation among three workers: the spray machine operator ensures a stable material supply, the spray gun controller provides precise application, and the aerial work platform driver offers flexible mobility support. Together, they ensure the continuity and integrity of the aerial spraying operation. However, this multi-tasking approach also faces challenges such as high labor costs, limited operational efficiency, and safety concerns. Utility Model Content

[0004] In view of this, the purpose of this utility model is to overcome the shortcomings of the prior art and provide a high-altitude intelligent spraying robot. This application provides the following technical solution:

[0005] The high-altitude intelligent painting robot includes a walking component, a telescopic arm component, a suspended platform component, a robotic arm component, a painting component, and a control component.

[0006] The telescopic arm assembly is mounted on the walking assembly, and the basket assembly is mounted on the end of the telescopic arm assembly away from the walking assembly. The basket assembly is equipped with the robotic arm assembly and the control assembly. The spraying assembly is mounted on the robotic arm assembly. The control assembly is connected to the walking assembly, the telescopic arm assembly, and the robotic arm assembly.

[0007] As an alternative or supplement to the aforementioned high-altitude intelligent spraying robot, the walking component is equipped with a radar module, which is connected to the control component.

[0008] As an alternative or supplement to the aforementioned high-altitude intelligent spraying robot, the telescopic arm assembly includes a telescopic arm and a hydraulic cylinder. One end of the telescopic arm is hinged to the walking assembly, and the other end of the telescopic arm is provided with the basket assembly. The hydraulic cylinder is mounted on the walking assembly, and the output end of the hydraulic cylinder is connected to the bottom of the telescopic arm.

[0009] As an alternative or supplement to the aforementioned high-altitude intelligent spraying robot, the suspended platform assembly includes a suspended platform body, a mounting base, and an operating platform. One side of the suspended platform body is connected to the telescopic arm assembly via the mounting base. The operating platform is disposed on the suspended platform body, and the control components are disposed on the operating platform.

[0010] As an alternative or supplement to the aforementioned high-altitude intelligent spraying robot, the suspended platform assembly is equipped with a monitoring module. The monitoring module includes a monitoring body, a ranging laser radar at the bottom of the monitoring body, a 360° laser radar at the top of the monitoring body, and a monitoring camera on the side of the monitoring body. The control component is connected to the ranging laser radar, the 360° laser radar, and the monitoring camera, respectively.

[0011] As an alternative or supplement to the aforementioned high-altitude intelligent spraying robot, the bottom of the robotic arm assembly is rotatably connected to the top of the suspended basket assembly.

[0012] As an alternative or supplement to the aforementioned high-altitude intelligent spraying robot, the spraying component includes a spray gun, a paint pipe, and a spraying machine. The spray gun is mounted on the robotic arm component, and the spraying machine is mounted on the walking component. The spray gun is connected to the spraying machine through the paint pipe.

[0013] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0014] This invention improves upon existing spraying components and designs a brand-new high-altitude intelligent spraying robot. The operator only needs to be on the suspended platform and adjust in real time through the monitoring component to operate the walking component, the spraying component, and the spray gun, thereby completing the spraying operation. The entire process reduces direct human intervention, lowers the risk of high-altitude operations, and ensures the consistency and integrity of the spraying operation, while improving the accuracy and efficiency of the spraying.

[0015] To make the above-mentioned objectives, features and advantages of this application more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this application, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of this utility model.

[0018] Figure 2 This is a schematic diagram of the structural state during the construction of this utility model.

[0019] Figure 3 This is a schematic diagram of the structural state during the construction of this utility model.

[0020] Figure 4 This is a schematic diagram of the operation interface of the control panel of this utility model.

[0021] Reference numerals: 1-Traveling assembly; 2-Telescopic boom assembly; 3-Suspended platform assembly; 4-Robot arm assembly; 5-Spraying assembly; 6-Control assembly; 10-Radar module; 20-Hydraulic cylinder; 30-Mounting base; 31-Monitoring module; 50-Spray gun; 51-Paint pipe Detailed Implementation

[0022] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0023] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0024] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0025] Please refer to Figure 1-4 As shown, the high-altitude intelligent spraying robot provided in this embodiment includes a walking component 1, a telescopic arm component 2, a suspended basket component 3, a robotic arm component 4, a spraying component 5, and a control component 6;

[0026] The telescopic arm assembly 2 is provided on the walking assembly 1. The basket assembly 3 is provided at the end of the telescopic arm assembly 2 away from the walking assembly 1. The basket assembly 3 is provided with the robot arm assembly 4 and the control assembly 6. The spraying assembly 5 is provided on the robot arm assembly 4. The control assembly 6 is connected to the walking assembly 1, the telescopic arm assembly 2, the robot arm assembly 4 and the robot arm assembly 5 respectively.

[0027] The walking assembly 1 is equipped with a radar module 10, which is connected to the control assembly 6. The telescopic arm assembly 2 includes a telescopic arm and a hydraulic cylinder 20. One end of the telescopic arm is hinged to the walking assembly 1, and the other end of the telescopic arm is equipped with the suspended platform assembly 3. The hydraulic cylinder 20 is mounted on the walking assembly 1, and its output end is connected to the bottom of the telescopic arm. The suspended platform assembly 3 includes a suspended platform body, a mounting base 30, and an operating platform. One side of the suspended platform body is connected to the telescopic arm assembly 2 via the mounting base 30. The operating platform is mounted on the suspended platform body, and the control assembly 6 is mounted on the operating platform.

[0028] The bottom of the robotic arm assembly 4 is rotatably connected to the top of the basket assembly 3; the spraying assembly 5 includes a spray gun 50, a paint pipe 51 and a spraying machine, the spray gun 50 is disposed on the robotic arm assembly 4, the spraying machine is mounted on the walking assembly 1, and the spray gun 50 is connected to the spraying machine through the paint pipe 51.

[0029] In the above embodiments, such as Figure 1The diagram shown is a three-dimensional structural schematic of this utility model. The high-altitude intelligent spraying robot of this utility model includes, from right to left, a walking component 1. The walking component 1 is responsible for the robot's forward and backward movement and turning. The walking component 1 is controlled by a control component 6. Radar modules 10 are installed around the robot to monitor obstacles around it. When encountering blind spots, the robot avoids them via remote control. The walking component 1 can be a mature wheeled walking structure found in the prior art, with wheel movement achieved through an engine-driven hydraulic system. A telescopic arm component 2 is installed on the walking component 1. The telescopic arm component 2 includes a telescopic arm and a hydraulic cylinder 20. Figure 1 As shown, the right end of the telescopic boom is hinged to the traveling assembly 1. A hydraulic cylinder 20 is installed below it on the traveling assembly 1. The telescopic boom is raised and lowered by the extension and retraction of the hydraulic cylinder 20. The telescopic boom is a common hydraulic telescopic boom in the prior art. A hydraulic cylinder is installed inside the telescopic boom, between the first and second boom sections. When extending, the hydraulic cylinder drives the second boom section to extend. Pulleys and wire ropes are installed between the boom sections. The second boom section drives the third boom section via the wire ropes, and similarly, the third boom section drives the fourth boom section via the wire ropes. When retracting, the hydraulic cylinder drives the second boom section to retract, and the second boom section drives the third boom section to retract via the wire ropes, and similarly, the third boom section drives the fourth boom section to retract. This enables the synchronous extension and retraction of the telescopic arm; a basket assembly 3 is installed at the left end of the telescopic arm, the basket assembly 3 includes a basket body, the basket body is connected to the left end of the telescopic arm via a mounting base 30, an operating table is installed on the basket body, and the control assembly 6 is set on the operating table. A personnel driving position is provided on the basket body, allowing the operator to control the robot from the basket. Figure 4 The diagram shows the control panel interface. The suspended platform body is also equipped with a robotic arm assembly 4, which is a conventional robotic arm. Its bottom is rotatably connected to the top of the suspended platform body, and it rotates 360° via a motor. The robotic arm assembly 4 can perform multi-angle and multi-range operations. Its end can clamp and install a spraying assembly 5, which includes a spray gun 50. The spray gun 50 is installed at the end of the robotic arm assembly 4 and moves with the robotic arm assembly 4 to achieve precise spraying. Since paint needs to be sprayed from the spray gun 50, it needs to be connected to a spraying machine through a paint pipe 51. The paint pipe 51 can be a flexible hose, which can be fixed to the telescopic arm assembly 2 and moves with the telescopic arm assembly 2. The spraying machine can be installed on the traveling assembly 1. By setting a paint pump, paint is pumped from a lower position to the spray gun 50 at a higher position, thereby achieving precise spraying of the designated area.

[0030] During construction, the operator guides the robot from the suspended platform to the work area. Once there, the operator uses a remote control on the control panel to rotate the suspended platform left and right, and raise and lower it to the spraying area. After aligning the robot arm and the suspended platform with the work area, the operator starts the sprayer and spray gun 50 to perform the spraying operation. The monitoring module 31 is responsible for monitoring obstacles around the spraying robot, as well as the distance and relative position between the suspended platform spray gun 50 and the surface to be sprayed, to ensure spraying safety and effectiveness.

[0031] There are two main operating methods for spray painting: the first is as follows: Figure 2 As shown, the worker operates the robot's hoist body to raise and lower, and the walking component 1 to move back and forth to the area to be sprayed, and then operates the robotic arm component 4 to perform the spraying operation. This type of operation is used for local spraying or spraying complex curved surfaces; the second type, such as Figure 3 As shown, after the worker moves the robot to the spraying area, the robot performs the spraying operation according to the set path. This type of operation is mainly used for large-area spraying operations. The third type is that after the worker moves the robot to the spraying area, the robot patrols according to the set path. During the patrol, the robot detects the surface to be sprayed through the camera, identifies the sanding area of ​​the surface to be sprayed, and performs local spraying on the sanding area.

[0032] In an alternative embodiment described above, the suspended basket assembly 3 is provided with a monitoring module 31. The monitoring module 31 includes a monitoring body, a ranging laser radar is provided at the bottom of the monitoring body, a 360° laser radar is provided at the top of the monitoring body, and a monitoring camera is provided on the side of the monitoring body. The control component 6 is connected to the ranging laser radar, the 360° laser radar, and the monitoring camera, respectively.

[0033] In this alternative solution, the monitoring module 31 is installed on the basket assembly 3. The monitoring module 31 is responsible for monitoring the obstacles around the painting robot, as well as the distance and relative position between the basket body, the spray gun 50 and the surface to be sprayed, to ensure the safety and effectiveness of the painting.

[0034] Although embodiments of this application have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting this application. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of this application.

Claims

1. High-altitude intelligent spraying robot, characterized in that: The walking assembly, the telescopic arm assembly, the basket assembly, the mechanical arm assembly, the spraying assembly and the control assembly are included. The telescopic arm assembly is arranged on the walking assembly, the basket assembly is arranged at the end of the telescopic arm assembly away from the walking assembly, the mechanical arm assembly and the control assembly are arranged on the basket assembly, the spraying assembly is arranged on the mechanical arm assembly, and the control assembly is connected with the walking assembly, the telescopic arm assembly, the mechanical arm assembly and the mechanical arm assembly respectively.

2. The high altitude intelligent spraying robot according to claim 1, characterized in that: The radar module is arranged on the walking assembly and connected with the control assembly.

3. The high altitude intelligent spraying robot according to claim 1, wherein: The telescopic arm assembly includes a telescopic arm and a hydraulic cylinder, one end of the telescopic arm is hinged to the walking assembly, the other end of the telescopic arm is arranged with the basket assembly, the hydraulic cylinder is arranged on the walking assembly, and the output end of the hydraulic cylinder is connected with the bottom of the telescopic arm.

4. The high altitude intelligent spraying robot of claim 1, wherein: The basket assembly includes a basket body, a mounting base and an operation table, one side of the basket body is connected with the telescopic arm assembly through the mounting base, the operation table is arranged on the basket body, and the control assembly is arranged on the operation table.

5. The high altitude intelligent spraying robot of claim 1, wherein: The monitoring module is arranged on the basket assembly and includes a monitoring body, a ranging laser radar is arranged at the bottom of the monitoring body, a 360° laser radar is arranged at the top of the monitoring body, a monitoring camera is arranged on the side of the monitoring body, and the control assembly is connected with the ranging laser radar, the 360° laser radar and the monitoring camera respectively.

6. The high altitude intelligent spraying robot of claim 1, wherein: The bottom of the mechanical arm assembly is rotationally connected with the top of the basket assembly.

7. The high altitude intelligent spray painting robot according to claim 1, wherein: The spraying assembly includes a spray gun, a paint pipeline and a spraying machine, the spray gun is arranged on the mechanical arm assembly, the spraying machine is mounted on the walking assembly, and the spray gun is connected with the spraying machine through the paint pipeline.

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