QPQ part oil immersion device

Abstract

The utility model relates to the technical field of QPQ, in particular to a QPQ part oil immersion device which comprises an oil immersion tank, a stand column is fixedly connected to the surface of the oil immersion tank, an oil storage tank is fixedly connected to the surface of the stand column, a filter screen is fixedly connected to the inner surface of the oil immersion tank, and a first oil conveying pipe is fixedly connected to the surface of the filter screen. The oil immersion tank is fixedly connected with the stand column, the stand column is fixedly connected with the oil storage tank, the oil immersion tank is fixedly connected with the filter screen, the filter screen is fixedly connected with the first oil conveying pipe, the first oil conveying pipe is fixedly connected with the water pump, the water pump is fixedly connected with the second oil conveying pipe, and the oil storage tank is fixedly connected with the oil outlet nozzle. The oil outlet nozzle is movably connected with the valve, and after oil immersion treatment is finished, the water pump can pump anti-rust oil in the oil immersion tank into the oil storage tank, so that recycling of the anti-rust oil is achieved, scrapping of oil liquid is reduced, and the service life of the anti-rust oil is prolonged.

Description

Technical Field

[0001] This utility model relates to the field of QPQ technology, specifically to an oil immersion device for QPQ parts. Background Technology

[0002] QPQ refers to salt bath composite treatment, which includes four steps: nitrocarburizing, oxidation, polishing, and oxidation. After salt bath composite treatment, in order to reduce the surface roughness of the workpiece, the workpiece surface can be polished once, and then oxidized in the salt bath. This is very necessary for precision parts and workpieces with high surface roughness requirements.

[0003] QPQ surface treatment technology is a metal heat treatment process that alters the surface structure and properties of metals through nitriding salt bath quenching and tempering, improving wear resistance, corrosion resistance, and fatigue resistance. It is widely used in the automotive, aerospace, electronics, and medical device industries, offering advantages such as high wear resistance, corrosion resistance, good fatigue resistance, minimal heat treatment deformation, and energy efficiency. During QPQ processing, the treated workpiece needs to be immersed in rust-preventive oil to ensure product quality and prevent rust. However, current immersion techniques often involve directly soaking the workpiece in the rust-preventive oil bath. This leads to the rust-preventive oil adhering to the workpiece surface easily dripping and contaminating the ground when the workpiece is removed. Furthermore, the rust-preventive oil cannot be recycled, resulting in waste. Utility Model Content

[0004] The purpose of this invention is to provide a QPQ parts immersion oiling device to solve the problem mentioned in the background art that the existing immersion oiling process often involves directly immersing the workpiece in a rust-preventive oil bath. This results in the rust-preventive oil adhering to the surface of the workpiece easily dripping and contaminating the ground when the workpiece is removed. Moreover, the rust-preventive oil cannot be recycled, leading to waste.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an oil immersion device for QPQ parts, comprising an oil immersion tank, a column fixedly connected to the surface of the oil immersion tank, an oil storage tank fixedly connected to the surface of the column, a filter screen fixedly connected to the inner surface of the oil immersion tank, a first oil delivery pipe fixedly connected to the surface of the filter screen, a water pump fixedly connected to the end of the first oil delivery pipe away from the filter screen, a second oil delivery pipe fixedly connected to the surface of the water pump, an oil outlet fixedly connected to the lower surface of the oil storage tank, a valve movably connected to the surface of the oil outlet, and a support column fixedly connected to the inner surface of the oil immersion tank. A rotating shaft is movably connected to the surface of the support column. A handwheel is fixedly connected to one end of the rotating shaft, and a driving bevel gear is fixedly connected to the other end of the rotating shaft. A driven bevel gear is movably connected to the surface of the driving bevel gear. A lead screw is fixedly connected to the surface of the driven bevel gear. A limit block is fixedly connected to the end of the lead screw away from the driven bevel gear. A lifting block is threadedly connected to the surface of the lead screw. A connecting block is fixedly connected to the surface of the lifting block. A sliding rod is fixedly connected to the inner surface of the support column. A tray is fixedly connected to the end of the connecting block away from the lifting block. A drainage hole is opened on the lower surface of the tray.

[0006] Preferably, the column is square-shaped, the filter screen is fixedly connected to the oil immersion tank and the first oil delivery pipe, and the second oil delivery pipe is plugged into the oil storage tank.

[0007] Preferably, the support columns are symmetrically distributed in two groups on the inner surface of the oil immersion tank, the support columns are square columns, and the rotating shaft is cylindrical.

[0008] Preferably, the driving bevel gear is rotatably connected to the support column via a rotating shaft, the driven bevel gear is rotatably connected to the support column via the driving bevel gear, and the limiting block is cylindrical in shape.

[0009] Preferably, the radius of the limiting block is larger than that of the lead screw, the lead screw and the limiting block are rotatably connected to the support column through a driven bevel gear, and the limiting block is located inside the support column.

[0010] Preferably, the lifting block and the connecting block are both block-shaped, and the lifting block and the connecting block are slidably connected to the support column by a screw rod. The lifting block and the connecting block are distributed in two groups on the inner surface of the support column.

[0011] Preferably, one set of the lifting blocks and the lead screw are threadedly connected, and another set of the lifting blocks and the slide rod are slidably connected. The slide rod is round, and the tray is slidably connected to the support column through the lifting blocks and the connecting block.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. Through the fixed connection between the oil immersion tank and the column, the fixed connection between the column and the oil storage tank, the fixed connection between the oil immersion tank and the filter screen, the fixed connection between the filter screen and the first oil delivery pipe, the fixed connection between the first oil delivery pipe and the water pump, the fixed connection between the water pump and the second oil delivery pipe, the fixed connection between the oil storage tank and the oil outlet, and the movable connection between the oil outlet and the valve, after the oil immersion treatment is completed, the water pump can pump the rust-preventive oil in the oil immersion tank into the oil storage tank, thereby realizing the recycling of the rust-preventive oil, reducing the waste of oil, and extending the service life of the rust-preventive oil.

[0014] 2. Through the movable connection of the support column and the rotating shaft, the fixed connection of the rotating shaft and the handwheel, the fixed connection of the rotating shaft and the driving bevel gear, the movable connection of the driving bevel gear and the driven bevel gear, the fixed connection of the driven bevel gear and the lead screw, the fixed connection of the lead screw and the limit block, the threaded connection of the lead screw and the lifting block, the fixed connection of the lifting block and the connecting block, the fixed connection of the support column and the slide rod, and the fixed connection of the connecting block and the tray, rotating the handwheel can control the up and down movement of the tray, so that the tray can carry the parts inside to be immersed in the anti-rust oil. The operation is convenient, realizes the oil immersion treatment of the parts, improves the oil immersion efficiency of the parts, and the drainage hole allows the excess anti-rust oil on the immersed parts to leak into the oil immersion tank, reducing the amount of oil dripping onto the ground. Attached Figure Description

[0015] Figure 1 This is a three-dimensional front view of the structure of this utility model;

[0016] Figure 2 This is a side-view perspective view of the structure of this utility model;

[0017] Figure 3 This is a three-dimensional partial sectional view of the oil suction mechanism of this utility model;

[0018] Figure 4 This is a three-dimensional partial sectional view of the oil immersion mechanism of this utility model;

[0019] Figure 5 This is a partial three-dimensional structural diagram of the tray of this utility model.

[0020] In the diagram: 1. Oil immersion tank; 2. Column; 3. Oil storage tank; 4. Filter screen; 5. First oil delivery pipe; 6. Water pump; 7. Second oil delivery pipe; 8. Oil outlet; 9. Valve; 10. Support column; 11. Rotating shaft; 12. Handwheel; 13. Driving bevel gear; 14. Driven bevel gear; 15. Lead screw; 16. Limit block; 17. Lifting block; 18. Connecting block; 19. Slide rod; 20. Tray; 21. Leakage hole. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-5 One embodiment provided by this utility model:

[0023] A QPQ parts immersion oiling device includes an immersion tank 1 for immersion oiling of parts. A column 2 is fixedly connected to the surface of the immersion tank 1, supporting an oil storage tank 3. The oil storage tank 3 stores recycled rust-preventive oil. A filter screen 4 is fixedly connected to the inner surface of the immersion tank 1 for filtering impurities from the rust-preventive oil. A first oil delivery pipe 5 is fixedly connected to the surface of the filter screen 4. A water pump 6 is fixedly connected to the end of the first oil delivery pipe 5 furthest from the filter screen 4, pumping the rust-preventive oil from the immersion tank 1 into the oil storage tank 3. A second oil delivery pipe 7 is fixedly connected to the surface of the water pump 6. Oil pipe 5 and second oil supply pipe 7 are used to connect the oil immersion tank 1 and the oil storage tank 3, and to transport the recovered oil into the oil storage tank 3. An oil outlet 8 is fixedly connected to the lower surface of the oil storage tank 3. The oil outlet 8 is used to inject the rust-preventive oil in the oil storage tank 3 into the oil immersion tank 1. A valve 9 is movably connected to the surface of the oil outlet 8, and the valve 9 is used to control the opening and closing of the oil outlet 8. A support column 10 is fixedly connected to the inner surface of the oil immersion tank 1, and the support column 10 is used to support the oil immersion mechanism. A rotating shaft 11 is movably connected to the surface of the support column 10. A handwheel 12 is fixedly connected to one end of the rotating shaft 11. The rotating shaft 11 and the handwheel 12 are used to rotate the drive bevel gear 13. The other end of the rotating shaft 11 is fixedly connected to... There is a driving bevel gear 13, which drives the driven bevel gear 14 to rotate. The driven bevel gear 14 is movably connected to the surface of the driving bevel gear 13, and the driven bevel gear 14 drives the lead screw 15 to rotate. The lead screw 15 is fixedly connected to the surface of the driven bevel gear 14, and the lead screw 15 is used to realize the up and down movement of the lifting block 17. A limit block 16 is fixedly connected to the end of the lead screw 15 away from the driven bevel gear 14, and the limit block 16 is used to limit the lead screw 15, so that the lead screw 15 can only rotate in place. The lifting block 17 is threadedly connected to the surface of the lead screw 15, and the lifting block 17 is used to drive the tray 20 to move up and down. A connecting block 18 is fixedly connected to the surface of the lifting block 17. The connecting block 18 is used to connect the lifting block 17 and the tray 20. A sliding rod 19 is fixedly connected to the inner surface of the support column 10. The sliding rod 19 is used to realize the sliding of another set of lifting blocks 17. A tray 20 is fixedly connected to the end of the connecting block 18 away from the lifting block 17. The tray 20 is used to place parts and drive the parts to be immersed in oil. A drain hole 21 is opened on the lower surface of the tray 20. The drain hole 21 is used to allow excess anti-rust oil on the immersed parts to leak into the oil immersion tank 1, reducing oil dripping onto the ground. The water pump 6 is an existing product and is not a technical protection point of this application. It will not be described in detail here.

[0024] Furthermore, the oil immersion tank 1 is used for oil immersion treatment of parts, the column 2 is square column-shaped and is used to support the oil storage tank 3. The oil storage tank 3 is used to store the recovered rust-preventive oil, the filter screen 4 is fixedly connected to the oil immersion tank 1 and the first oil delivery pipe 5, and the filter screen 4 is used to filter impurities in the rust-preventive oil, the second oil delivery pipe 7 is plugged into the oil storage tank 3, the water pump 6 is used to pump the rust-preventive oil in the oil immersion tank 1 into the oil storage tank 3, and the first oil delivery pipe 5 and the second oil delivery pipe 7 are used to connect the oil immersion tank 1 and the oil storage tank 3 to transport the recovered oil into the oil storage tank 3.

[0025] Furthermore, the oil outlet 8 is used to inject the rust-preventive oil in the oil storage tank 3 into the oil immersion tank 1, the valve 9 is used to control the opening and closing of the oil outlet 8, the support columns 10 are symmetrically distributed in two sets on the inner surface of the oil immersion tank 1, the support columns 10 are square columns, the support columns 10 are used to support the oil immersion mechanism, the rotating shaft 11 is cylindrical, the rotating shaft 11 and the handwheel 12 are used to rotate the drive bevel gear 13.

[0026] Furthermore, the active bevel gear 13 is rotatably connected to the support column 10 via the rotating shaft 11. The active bevel gear 13 is used to drive the driven bevel gear 14 to rotate. The driven bevel gear 14 is rotatably connected to the support column 10 via the active bevel gear 13. The driven bevel gear 14 is used to drive the lead screw 15 to rotate. The lead screw 15 is used to realize the up and down movement of the lifting block 17. The limiting block 16 is cylindrical in shape.

[0027] Furthermore, the radius of the limiting block 16 is larger than that of the lead screw 15. The lead screw 15 and the limiting block 16 are rotatably connected to the support column 10 through the driven bevel gear 14. The limiting block 16 is located inside the support column 10. The limiting block 16 is used to limit the lead screw 15 so that the lead screw 15 can only rotate in place.

[0028] Furthermore, both the lifting block 17 and the connecting block 18 are block-shaped. The lifting block 17 and the connecting block 18 are slidably connected to the support column 10 through the screw 15. The lifting block 17 and the connecting block 18 are distributed in two groups on the inner surface of the support column 10. The lifting block 17 is used to drive the tray 20 to move up and down, and the connecting block 18 is used to connect the lifting block 17 and the tray 20.

[0029] Furthermore, a set of lifting blocks 17 and lead screw 15 are threadedly connected, and a set of lifting blocks 17 and slide rod 19 are slidably connected. The slide rod 19 is round and is used to realize the sliding of another set of lifting blocks 17. The tray 20 is slidably connected to the support column 10 through the lifting blocks 17 and connecting block 18. The tray 20 is used to place parts and drive the parts to be immersed in oil. The drain hole 21 is used to allow excess anti-rust oil on the immersed parts to leak into the oil immersion tank 1, reducing oil dripping onto the ground.

[0030] Working principle: After the oil immersion treatment is completed, the water pump 6 can pump the rust-preventive oil in the oil immersion tank 1 into the oil storage tank 3, thereby realizing the recycling of the rust-preventive oil, reducing the waste of oil, and extending the service life of the rust-preventive oil.

[0031] When performing the oil immersion treatment next time, place the parts to be immersed in the tray 20, open the valve 9 to allow the rust-preventive oil in the oil storage tank 3 to be injected into the immersion tank 1 through the oil outlet 8, and then turn the handwheel 12 to drive the active bevel gear 13 to rotate, which in turn drives the driven bevel gear 14 and the lead screw 15 to rotate, thereby controlling the lifting block 17 to move the tray 20 down, so that the tray 20 and the parts inside are immersed in the rust-preventive oil, thus realizing the oil immersion treatment of the parts. After the oil immersion is completed, turn the handwheel 12 in the opposite direction to control the tray 20 to move up, so that the tray 20 is suspended in the air and left to stand still for a moment. The excess rust-preventive oil on the immersed parts will leak into the immersion tank 1 through the drain hole 21, reducing the amount of oil dripping onto the ground. Then the parts can be taken out.

[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A QPQ parts oil immersion device comprising an oil immersion tank (1), characterized in that: The surface of the oil immersion tank (1) is fixedly connected with a stand (2), the surface of the stand (2) is fixedly connected with an oil storage tank (3), the inner surface of the oil immersion tank (1) is fixedly connected with a filter screen (4), the surface of the filter screen (4) is fixedly connected with a first oil conveying pipe (5), one end of the first oil conveying pipe (5) away from the filter screen (4) is fixedly connected with a water pump (6), the surface of the water pump (6) is fixedly connected with a second oil conveying pipe (7), the lower surface of the oil storage tank (3) is fixedly connected with an oil outlet nozzle (8), the surface of the oil outlet nozzle (8) is movably connected with a valve (9), the inner surface of the oil immersion tank (1) is fixedly connected with a support column (10), the surface of the support column (10) is movably connected with a rotating shaft (11), one end of the rotating shaft (11) is fixedly connected with a hand wheel (12), the other end of the rotating shaft (11) is fixedly connected with a driving bevel gear (13), the surface of the driving bevel gear (13) is movably connected with a driven bevel gear (14), the surface of the driven bevel gear (14) is fixedly connected with a lead screw (15), one end of the lead screw (15) away from the driven bevel gear (14) is fixedly connected with a limiting block (16), the surface of the lead screw (15) is threadedly connected with a lifting block (17), the surface of the lifting block (17) is fixedly connected with a connecting block (18), the inner surface of the support column (10) is fixedly connected with a sliding rod (19), one end of the connecting block (18) away from the lifting block (17) is fixedly connected with a tray (20), the lower surface of the tray (20) is provided with a leakage hole (21).

2. A QPQ part oil immersion device according to claim 1, wherein: The stand (2) is in the shape of a square column, the filter screen (4) is fixedly connected with the oil immersion tank (1) and the first oil conveying pipe (5), and the second oil conveying pipe (7) and the oil storage tank (3) are insertedly connected.

3. The QPQ part oil immersion device of claim 1, wherein: The support column (10) is in the shape of a square column and is symmetrically distributed in two groups on the inner surface of the oil immersion tank (1), and the rotating shaft (11) is in the shape of a cylinder.

4. The QPQ part oil immersion device of claim 1, wherein: The driving bevel gear (13) is rotatably connected with the rotating shaft (11) and the support column (10), the driven bevel gear (14) is rotatably connected with the driving bevel gear (13) and the support column (10), and the limiting block (16) is in the shape of a cylinder.

5. The QPQ part oil immersion device of claim 1, wherein: The radius of the limiting block (16) is greater than that of the lead screw (15), the lead screw (15) and the limiting block (16) are rotatably connected with the support column (10) through the driven bevel gear (14), and the limiting block (16) is located in the interior of the support column (10).

6. The QPQ part oil immersion device of claim 1, wherein: The lifting block (17) and the connecting block (18) are both in the shape of a block, the lifting block (17) and the connecting block (18) are slidably connected with the support column (10) through the lead screw (15), and the lifting block (17) and the connecting block (18) are both distributed in two groups on the inner surface of the support column (10).

7. The QPQ part oil immersion device of claim 1, wherein: A group of the lifting blocks (17) and the screw rod (15) are threadedly connected, and a group of the lifting blocks (17) and the slide rod (19) are slidably connected, the slide rod (19) is in a round rod shape, and the tray (20) is slidably connected with the supporting column (10) through the lifting blocks (17) and the connecting blocks (18).

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