Material purification device for dust removal system

By using a rotating impeller and airflow through a purification duct to separate tobacco flakes from dust particles, this system solves the problem of existing equipment being unable to effectively clean impurities from tobacco flakes, achieving efficient separation and quality improvement. It is suitable for dust removal systems in the tobacco industry.

CN223988749UActive Publication Date: 2026-03-13JIANGSU HUAZHENG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

Existing dust removal equipment is unable to effectively remove fine particles and dust impurities from tobacco sheets in the tobacco industry, resulting in high dust content in the tobacco sheets, which affects quality and value.

Method used

The design employs a rotating wheel to throw smoke and dust particles into the purification chamber. Combined with the airflow separation of smoke and dust particles in the purification duct, the dispersion effect is enhanced by setting up a raised structure. A variable speed reducer and a negative pressure fan provide stable suction force. With the help of observation windows, guide plates and regulating valves, real-time monitoring and stable material flow are achieved.

Benefits of technology

It achieves complete separation of smoke sheets and dust particles, reduces dust content, improves smoke sheet quality, and ensures purification effect through real-time monitoring and stable suction, thereby improving equipment operating efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223988749U_ABST
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Abstract

The utility model relates to a material purification device for a dust removal system, which belongs to the technical field of dust removal systems and comprises a purification air pipe, a purification box, a material outlet, a rotating wheel, a material inlet, a disperser and a speed reducer. The bottom of the purification air pipe is connected with the top of the purification box, the bottom of the purification box is connected with the material outlet, the side face of the purification box is connected with the disperser, the disperser is connected with the material inlet, and a rotating wheel is arranged in the disperser and connected with the speed reducer. The device has the beneficial effects that tobacco flakes and dust particles can be fully, quickly, effectively and thoroughly separated, so that the purity of the tobacco flakes is improved, the dust content of the tobacco flakes is reduced, and the quality of the tobacco flakes is improved.
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Description

Technical Field

[0001] This utility model relates to a material purification device for a dust removal system, belonging to the technical field of dust removal system equipment, and is particularly suitable for dust removal and purification of tobacco sheets in the tobacco industry. Background Technology

[0002] In the tobacco industry, fine particles and dust impurities are often mixed in with tobacco sheets during the production and transportation process. Existing dust removal equipment can usually only remove a small portion of the impurities and dust from the tobacco sheets, leaving a large amount of impurities still mixed in and unable to be effectively removed. This not only increases the dust content of the tobacco sheets but also affects their quality and value. Therefore, there is an urgent need for a purification device that can efficiently separate tobacco sheets from dust particles. Summary of the Invention

[0003] In order to overcome the shortcomings of the prior art, this utility model provides a material purification device for a dust removal system. The rotating wheel throws the smoke sheet into the purification box, so that the smoke sheet and dust particles are fully dispersed. Then, the dust particles are collected by the air force in the purification duct, while the smoke sheet falls into the material outlet, thereby achieving effective separation of the smoke sheet and dust particles.

[0004] This utility model is achieved through the following technical solution: a material purification device for a dust removal system, characterized in that it includes a purification duct, a purification box, a material outlet, a rotary wheel, a material inlet, a disperser, and a reducer; the bottom of the purification duct is connected to the top of the purification box, the bottom of the purification box is connected to the material outlet, the side of the purification box is connected to the disperser, the disperser is connected to the material inlet, a rotary wheel is installed inside the disperser, the rotary wheel is connected to the reducer, and the rotary wheel rotates under the drive of the reducer.

[0005] Furthermore, the purification chamber is also equipped with an observation window, which allows for a direct view of the state inside the purification chamber, facilitating real-time monitoring of the purification process by operators.

[0006] Furthermore, the surface of the rotating wheel is provided with multiple raised structures to enhance the dispersion effect of the smoke sheet and ensure the full separation of the smoke sheet from the dust particles. The raised structures of the rotating wheel are designed to be serrated or wavy to enhance the dispersion effect of the smoke sheet.

[0007] Furthermore, the purification duct is equipped with a filter screen to further filter dust particles and ensure purification effect. The filter screen can be made of stainless steel, which has the characteristics of corrosion resistance and high temperature resistance, and is suitable for the high-temperature environment of the tobacco industry.

[0008] Furthermore, the speed reducer is an adjustable speed reducer, which can adjust the rotation speed of the rotor according to different materials to adapt to different production needs. The speed reducer can adopt frequency conversion speed regulation technology, and the operator can adjust the rotation speed of the rotor according to the humidity and dust content of the smoke sheet to achieve the best separation effect.

[0009] Furthermore, the purification chamber is equipped with a baffle plate to guide the flow of air and materials, thereby improving separation efficiency. The baffle plate can be designed in an arc or inclined shape to optimize the flow path of air and materials.

[0010] Furthermore, the material outlet is equipped with a regulating valve to control the material discharge speed and ensure the stability of the material flow. The regulating valve can be electrically or manually controlled, and the operator can flexibly adjust the material discharge speed according to production needs.

[0011] Furthermore, the purification duct is connected to a negative pressure fan to provide stable suction power and ensure effective collection of dust particles. The negative pressure fan is selected as a high-efficiency, low-noise model to ensure the stability of suction power while reducing noise pollution.

[0012] The beneficial effects of this invention are as follows: through the rotation of the impeller and the airflow of the purification duct, the smoke sheet and dust particles can be completely separated thoroughly, quickly, and effectively, thereby improving the purity of the smoke sheet, reducing its dust content, and enhancing its quality. Furthermore, the observation window allows operators to monitor the purification process in real time, ensuring the normal operation of the equipment. The design of the guide plate and regulating valve further improves the separation efficiency and the stability of material flow, while the negative pressure fan ensures the stability of the suction force, enabling the effective collection of dust particles. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a perspective view of the present invention;

[0016] Figure 3 This is a top view of the present invention.

[0017] In the diagram: 1. Purification duct, 2. Purification box, 3. Material outlet, 4. Rotary wheel, 5. Material inlet, 6. Disperser, 7. Observation window, 8. Reducer, 9. Guide plate, 10. Regulating valve, 11. Negative pressure fan. Detailed Implementation

[0018] like Figures 1 to 3The material purification device shown is used in a dust removal system and includes a purification duct 1, a purification box 2, a material outlet 3, a rotary wheel 4, a material inlet 5, a disperser 6, and a reducer 8. The bottom of the purification duct 1 is connected to the top of the purification box 2, the bottom of the purification box 2 is connected to the material outlet 3, the side of the purification box 2 is connected to the disperser 6, the disperser 6 is connected to the material inlet 5, the rotary wheel 4 is installed inside the disperser 6, the rotary wheel 4 is connected to the reducer 8, and the rotary wheel 4 rotates under the drive of the reducer 8.

[0019] The purification chamber 2 is also equipped with an observation window 7, which allows for a direct view of the state inside the purification chamber 2, facilitating real-time monitoring of the purification process by the operator. The observation window can be made of explosion-proof glass to ensure the safety of the operator, while also providing good light transmittance for easy observation of the state inside the purification chamber.

[0020] The surface of the rotating wheel 4 is provided with multiple raised structures to enhance the dispersion effect of the smoke sheet and ensure sufficient separation of the smoke sheet from the dust particles. The raised structures of the rotating wheel can be designed in a serrated or wavy shape to enhance the dispersion effect of the smoke sheet.

[0021] The purification duct 1 is equipped with a filter screen to further filter dust particles and ensure purification effectiveness. The filter screen can be made of stainless steel, which has corrosion resistance and high temperature resistance, making it suitable for the high-temperature environment of the tobacco industry.

[0022] The speed reducer 8 is an adjustable speed reducer, which can adjust the rotation speed of the rotor 4 according to different materials to adapt to different production needs. The speed reducer can adopt frequency conversion speed regulation technology, and the operator can adjust the rotation speed of the rotor according to the humidity and dust content of the smoke flakes to achieve the best separation effect.

[0023] The purification chamber 2 is equipped with a baffle 9 to guide the flow of air and materials, thereby improving separation efficiency. The baffle can be designed in an arc or inclined shape to optimize the flow path of air and materials.

[0024] The material outlet 3 is equipped with a regulating valve 10 to control the material discharge rate and ensure the stability of the material flow. The regulating valve can be electrically or manually controlled, allowing operators to flexibly adjust the material discharge rate according to production needs.

[0025] The purification duct 1 is connected to a negative pressure fan 11 to provide stable suction and ensure effective collection of dust particles. The negative pressure fan should be a high-efficiency, low-noise model to ensure stable suction while reducing noise pollution.

[0026] The smoke sheet enters the disperser 6 through the material outlet 3. Driven by the reducer 8, the rotor 4 rotates at a certain speed. As the rotor 4 rotates, the smoke sheet is thrown into the purification chamber 2 under centrifugal force, separating the smoke sheet from the dust particles. After entering the purification chamber 2, the purification duct 1 draws air into the purification chamber 2. Lighter dust particles are drawn into the purification duct 1 by the airflow, while larger and heavier smoke sheets fall into the material outlet 3 and proceed to the next process.

Claims

1. A material purification device for use in a dedusting system, characterized by: Including purification air pipe (1), purification box (2), material outlet (3), runner (4), material import (5), disperser (6) and speed reducer (8), the bottom of the purification air pipe (1) is connected with the top of the purification box (2), the bottom of the purification box (2) is connected with the material outlet (3), the side of the purification box (2) is connected with the disperser (6), the disperser (6) is connected with the material import (5), the runner (4) is arranged in the disperser (6), the runner (4) is connected with the speed reducer (8), the runner (4) rotates under the drive of the speed reducer (8).

2. A material cleaning device for use in a dust extraction system according to claim 1, characterised in that: The purification box (2) is further provided with an observation window (7), and the state in the purification box (2) can be observed directly.

3. A material cleaning device for use in a dust extraction system according to claim 1, characterised in that: The surface of the runner (4) is provided with a plurality of convex structures for enhancing the dispersion effect of smoke sheets.

4. A material cleaning device for use in a dust extraction system according to claim 3, wherein: The convex structure of the runner (4) is sawtooth or wavy.

5. A material cleaning device for use in a dust extraction system according to claim 1, characterised in that: The purification air pipe (1) is provided with a filter screen for further filtering dust particles.

6. A material cleaning device for use in a dust extraction system according to claim 1, characterised in that: The speed reducer (8) is a speed-adjustable speed reducer, and the rotation speed of the runner (4) can be adjusted according to different materials.

7. A material cleaning device for use in a dust extraction system according to claim 1, characterised in that: The purification box (2) is provided with a guide vane (9) for guiding the flow of air and material and improving the separation efficiency.

8. A material cleaning device for use in a dust extraction system according to claim 7, characterised in that: The guide vane (9) is arc-shaped or inclined.

9. A material cleaning device for use in a dust extraction system according to claim 1, characterised in that: The material outlet (3) is provided with an adjusting valve (10) for controlling the discharging speed of the material.

10. A material cleaning device for use in a dust extraction system according to claim 1, characterised in that: The top of the purification air pipe (1) is connected with a negative pressure fan (11) for providing stable suction force.