Thin-wall sand core mold with rapid demolding structure

By introducing components such as electric telescopic rods, tilting servos, and vibration motors into thin-walled sand core molds, rapid demolding of sand cores is achieved, solving the problem of difficult demolding of traditional thin-walled sand core molds and improving demolding efficiency.

CN223989034UActive Publication Date: 2026-03-13NANTONG MEILEDA TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

Traditional thin-walled sand core molds require significant ejection force or manual hammering during demolding due to the strong adhesion between the sand core and the mold, leading to inconvenience and reduced work efficiency.

Method used

The system employs a rapid demolding structure, including components such as an electric telescopic rod, a tilting servo, a vibration motor, and an electric reciprocating push rod. It assists in demolding the sand core through inversion, hammering, and vibration. The electric telescopic rod pushes the moving plate and the tilting servo to rotate the bottom mold, and the hammering of the vibration motor and impact block achieves rapid demolding.

Benefits of technology

The process eliminates the need for repeated manual tapping, significantly improving demolding efficiency, simplifying the operation process, and increasing work efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223989034U_ABST
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Abstract

The utility model discloses a thin-wall sand core mold with a quick demolding structure, which comprises a bottom plate, the top of the bottom plate is connected with a bottom mold, the top of the bottom mold is covered with a top mold matched with the bottom mold, the top of the top mold is connected with a top plate, the outer side of the bottom mold is connected with a rubber outer frame, and a plurality of vibration motors are embedded in the middle of the rubber outer frame. The bottom of the bottom plate is connected with a bottom frame, electric reciprocating push rods are installed on the two sides of the bottom frame correspondingly, the output ends of the electric reciprocating push rods are connected with a transverse plate, a plurality of impact blocks are arranged on the top of the transverse plate, a positioning plate is arranged on one side of the bottom die, a round shell is arranged on one side of the positioning plate, and an electric telescopic rod is installed in the round shell. The output end of the electric telescopic rod is connected with a moving plate, one side of the moving plate is provided with an overturning steering engine, and the output end of the overturning steering engine is connected with a rotating rod. According to the thin-wall sand core mold with the rapid demolding structure, the whole sand core mold is convenient to rapidly demold, and the demolding processing efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of sand core molds, specifically a thin-walled sand core mold with a quick demolding structure. Background Technology

[0002] A sand core mold is a casting mold in which a sand core is fixed in a sand mold for casting. Sand mold casting is a common type of casting equipment. In the demolding process of traditional thin-walled sand core molds, due to the large adhesion between the sand core and the mold, a large ejection force or manual knocking is often required, which is inconvenient and reduces work efficiency. Utility Model Content

[0003] The purpose of this invention is to provide a thin-walled sand core mold with a quick demolding structure to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a thin-walled sand core mold with a quick demolding structure, comprising a base plate, a bottom mold connected to the top of the base plate, a top mold matching the bottom mold covering the top of the bottom mold, a top plate connected to the top of the top mold, a first sand core cavity in the middle of the bottom mold, a second sand core cavity matching the first sand core cavity in the middle of the top mold, a rubber frame connected to the outer side of the bottom mold, a plurality of vibration motors embedded in the middle of the rubber frame, a bottom frame connected to the bottom of the base plate, and two vibration motors mounted on both sides of the bottom frame. The device includes an electric reciprocating push rod, the output end of which is connected to a horizontal plate. Several impact blocks are located on the top of the horizontal plate. A positioning plate is located on one side of the bottom mold, and a circular shell is located on one side of the positioning plate. An electric telescopic rod is installed inside the circular shell. A moving plate is connected to the output end of the electric telescopic rod. A tilting servo is installed on one side of the moving plate, and a rotating rod is connected to the output end of the tilting servo. One end of the rotating rod is connected to the positioning plate. A positioning pin is connected to the side of the positioning plate away from the rotating rod. Matching positioning pins are located on one side of the top plate and one side of the bottom plate.

[0005] Preferably, the electric telescopic mast, the tilting servo, the vibration motor, and the electric reciprocating push rod are all electrically connected to an external power supply via an external controller. The external controller facilitates the control of the electric telescopic mast, the tilting servo, the vibration motor, and the electric reciprocating push rod.

[0006] Preferably, the top plate is provided with a sliding cylinder at its corner, and the bottom mold is connected to a guide post at each corner of its top, with the guide post slidably connected to the sliding cylinder.

[0007] Preferably, the rubber outer frame is connected to the outer surface of the bottom mold, and several vibration motors are equidistantly distributed, with the vibration motors used to vibrate the bottom mold for auxiliary demolding.

[0008] Preferably, the bottom of the horizontal plate corresponds to the bottom of the bottom plate, and the plurality of impact blocks are distributed at equal intervals.

[0009] Preferably, a mounting plate is connected to the side of the circular shell away from the positioning plate, and the surface of the mounting plate is provided with fixing screw holes, and the positioning pin is engaged with the positioning slot.

[0010] Preferably, the top and bottom of the movable plate are both connected to sliders, and both sides of the inner wall of the circular shell are provided with sliding grooves that match the sliders. The sliding grooves are slidably connected to the sliders, and the sliders and sliding grooves facilitate the limiting of the movable plate.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] During demolding, the electric telescopic rod is activated to move the moving plate, which then engages the positioning pins in the positioning slots of the top and bottom plates. The flipping servo motor is then activated to rotate and indirectly invert the bottom and top molds. The electric reciprocating push rod continuously pushes and pulls the horizontal plate, and the impact blocks on the surface of the horizontal plate continuously strike the bottom plate, thereby striking the sand core inside the bottom mold. At the same time, several vibration motors are activated to continuously vibrate the bottom mold. Through inversion, striking, and vibration, the sand core can be accelerated to detach from the middle of the first sand core cavity of the bottom mold. The entire sand core mold can be easily and quickly demolded without the need for repeated manual knocking, thus improving the demolding efficiency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a structural diagram showing the connection between the bottom mold and the top mold of this utility model;

[0015] Figure 3 This is a diagram showing the connection structure of the circular shell of this utility model;

[0016] Figure 4 This is a structural diagram showing the connection between the bottom frame and the bottom plate of this utility model.

[0017] In the diagram: 1. Base plate; 2. Bottom mold; 3. Top mold; 4. Top plate; 5. Guide post; 6. Slide cylinder; 7. Rubber outer frame; 8. Vibration motor; 9. Bottom frame; 10. Positioning plate; 11. Round shell; 12. Mounting plate; 13. First sand core mold cavity; 14. Second sand core mold cavity; 15. Positioning slot; 16. Electric telescopic rod; 17. Moving plate; 18. Tilting servo motor; 19. Rotating rod; 20. Positioning post; 21. Slider; 22. Slide groove; 23. Electric reciprocating push rod; 24. Horizontal plate; 25. Impact block. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-4 This utility model provides a thin-walled sand core mold with a quick demolding structure, including a base plate 1, a bottom mold 2 connected to the top of the base plate 1, a top mold 3 matching the bottom mold 2 covering the top of the bottom mold 2, a top plate 4 connected to the top of the top mold 3, a first sand core cavity 13 in the middle of the bottom mold 2, a second sand core cavity 14 matching the first sand core cavity 13 in the middle of the top mold 3, a rubber outer frame 7 connected to the outer side of the bottom mold 2, a plurality of vibration motors 8 embedded in the middle of the rubber outer frame 7, a bottom frame 9 connected to the bottom of the base plate 1, and electric reciprocating push rods 23 installed on both sides of the bottom frame 9. The output end of 3 is connected to a horizontal plate 24. The top of the horizontal plate 24 is provided with several impact blocks 25. The bottom mold 2 is provided with a positioning plate 10 on one side. The positioning plate 10 is provided with a round shell 11 on one side. An electric telescopic rod 16 is installed inside the round shell 11. The output end of the electric telescopic rod 16 is connected to a moving plate 17. A tilting servo motor 18 is installed on one side of the moving plate 17. The output end of the tilting servo motor 18 is connected to a rotating rod 19. One end of the rotating rod 19 is connected to the positioning plate 10. The side of the positioning plate 10 away from the rotating rod 19 is connected to a positioning pin 20. The top plate 4 and the bottom plate 1 are both provided with a positioning pin 20 that matches the positioning pin 20.

[0020] In this embodiment, the round shell 11 is connected to the external molding equipment through the mounting plate 12, the top mold 3 and the bottom mold 2 are closed, and the sand core is formed through the first sand core mold cavity 13 and the second sand core mold cavity 14.

[0021] See Figure 1-4 The electric telescopic rod 16, the tilting servo motor 18, the vibration motor 8 and the electric reciprocating push rod 23 are all electrically connected to an external power supply through an external controller. The top plate 4 is provided with a sliding cylinder 6 at its corners, and the bottom mold 2 is connected with a guide post 5 at its top corners. The guide post 5 is slidably connected to the sliding cylinder 6.

[0022] In this embodiment, during demolding, the electric telescopic rod 16 is activated to push the moving plate 17, the flipping servo motor 18, the rotating rod 19, and the positioning plate 10 to move, so that the positioning pin 20 is inserted into the positioning slot 15 of the top plate 4 and the bottom plate 1. Then, the flipping servo motor 18 is activated to rotate the positioning plate 10, which indirectly turns the bottom mold 2 and the top mold 3 upside down. The sand core inside the bottom mold 2 will fall under the action of gravity, which is conducive to the demolding of the sand core.

[0023] See Figure 1-4 The rubber outer frame 7 is connected to the outer surface of the bottom mold 2. Several vibrating motors 8 are equidistantly distributed. The horizontal plate 24 corresponds to the bottom of the bottom plate 1. Several impact blocks 25 are equidistantly distributed. The side of the round shell 11 away from the positioning plate 10 is connected to the mounting plate 12. The surface of the mounting plate 12 is provided with fixing screw holes. The positioning pin 20 and the positioning slot 15 are engaged. The top and bottom of the moving plate 17 are both connected to the slider 21. The inner walls of the round shell 11 are provided with sliding grooves 22 that match the slider 21. The sliding grooves 22 and the slider 21 are slidably connected.

[0024] In this embodiment, the electric reciprocating push rod 23 can continuously push and pull the horizontal plate 24, and the impact block 25 on the surface of the horizontal plate 24 can continuously strike the bottom plate 1, thereby striking the sand core inside the bottom mold 2. At the same time, several vibration motors 8 can continuously vibrate the bottom mold 2, thereby accelerating the sand core from the middle of the first sand core cavity 13 of the bottom mold 2 through striking and vibration.

[0025] In practical use, this utility model provides a thin-walled sand core mold with a quick demolding structure. The cylindrical shell 11 is connected to an external molding device via a mounting plate 12. The top mold 3 and bottom mold 2 are closed. The sand core is formed through the first sand core mold cavity 13 and the second sand core mold cavity 14. During demolding, the electric telescopic rod 16 is activated to push the moving plate 17, the tilting servo motor 18, the rotating rod 19, and the positioning plate 10 to move, inserting the positioning pins 20 into the positioning slots 15 of the top plate 4 and the bottom plate 1. Then, the tilting servo motor 18 is activated to rotate the positioning plate 10, indirectly inverting the bottom mold 2 and the top mold 3. The sand core inside the bottom mold 2 will fall under gravity, allowing the mold to release its contents. The electric reciprocating push rod 23 can continuously push and pull the horizontal plate 24. The impact block 25 on the surface of the horizontal plate 24 can continuously strike the bottom plate 1, and then strike the sand core inside the bottom mold 2. At the same time, several vibration motors 8 can continuously vibrate the bottom mold 2. Through inversion, striking and vibration, the sand core can be accelerated to come out from the middle of the first sand core mold cavity 13 of the bottom mold 2. Then, the positioning plate 10 is pulled back so that the positioning pin 20 is no longer stuck in the positioning slot 15. Then the top mold 3 is opened directly, and the sand core can be directly detached from the bottom mold 2. The entire sand core mold is convenient and quick to demold, without the need for repeated manual knocking demolding, which improves the demolding processing efficiency.

[0026] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A thin-walled sand core mold with a quick demolding structure, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is connected with a bottom mold (2), the top of the bottom mold (2) is provided with a top mold (3) matched with the bottom mold (2), the top of the top mold (3) is connected with a top plate (4), the middle part of the bottom mold (2) is provided with a first sand core mold cavity (13), the middle part of the top mold (3) is provided with a second sand core mold cavity (14) matched with the first sand core mold cavity (13), the outer side of the bottom mold (2) is connected with a rubber outer frame (7), the middle part of the rubber outer frame (7) is embedded with a plurality of vibration motors (8), the bottom of the bottom plate (1) is connected with a bottom frame (9), both sides of the bottom frame (9) are mounted with electric reciprocating push rods (23), the output end of the electric reciprocating push rod (23) is connected with a horizontal plate (24), the top of the horizontal plate (24) is provided with a plurality of impact blocks (25), one side of the bottom mold (2) is provided with a positioning plate (10), one side of the positioning plate (10) is provided with a circular shell (11), the inside of the circular shell (11) is mounted with an electric telescopic rod (16), the output end of the electric telescopic rod (16) is connected with a moving plate (17), one side of the moving plate (17) is mounted with a flip rudder (18), the output end of the flip rudder (18) is connected with a rotating rod (19), one end of the rotating rod (19) is connected with the positioning plate (10), one side of the positioning plate (10) away from the rotating rod (19) is connected with a positioning clamping column (20), one side of the top plate (4) and one side of the bottom plate (1) are provided with a matching positioning clamping column (20).

2. A thin-walled sand core mold with a quick demolding structure according to claim 1, characterized in that: The electric telescopic rod (16), the flip rudder (18), the vibration motor (8) and the electric reciprocating push rod (23) are electrically connected with an external power supply through an external controller.

3. A thin-walled sand core mold with a quick demolding structure according to claim 1, characterized in that: The corners of the top plate (4) are provided with sliding cylinders (6), the corners of the top of the bottom mold (2) are connected with guide columns (5), the guide columns (5) are slidingly connected with the sliding cylinders (6).

4. The thin-walled sand core mold with a quick demolding structure according to claim 1, characterized in that: The rubber outer frame (7) is connected with the surface of the outer side of the bottom mold (2), and a plurality of vibration motors (8) are distributed equidistantly.

5. A thin walled sand core mold with a quick demolding structure according to claim 1, characterized in that: The horizontal plate (24) corresponds to the bottom of the bottom plate (1), and a plurality of impact blocks (25) are distributed equidistantly.

6. A thin walled sand core mold with a quick release structure according to claim 1, characterized in that: The side of the circular shell (11) away from the positioning plate (10) is connected with a mounting plate (12), the surface of the mounting plate (12) is provided with a fixed screw hole, and the positioning clamping column (20) is clamped with the positioning clamping groove (15).

7. A thin walled sand core mold with a quick release structure according to claim 1, characterized in that: The top and bottom of the moving plate (17) are connected with sliding blocks (21), both sides of the inner wall of the circular shell (11) are provided with sliding grooves (22) matched with the sliding blocks (21), and the sliding grooves (22) are slidingly connected with the sliding blocks (21).